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2.1 

BOILER ROOM

The  boiler  room  should  feature  all  the 
characteristics  required  by  standards 
governing liquid fuel heating systems.

2.2 

BOILER ROOM 

 

DIMENSIONS

Position  the  boiler  body  on  the  founda-
tion bed, which should be at least 10 cm 
high. The body should rest on a surface 
allowing  shifting,  possibly  by  means  of 
sheet metal. 
Leave  a  clearance  between  the  boiler 
and  the  wall  of  at  least  0.60  m,  and 
between  the  top  of  the  casing  and  the 
ceiling of 1 m (0.50 m in the case of boil-
ers with incorporated D.H.W. tank). 
The  ceiling  height  of  the  boiler  room 
should not be less than 2.5 m.

2.3 

CONNECTING 

 

UP SYSTEM

When connecting up the water supply to 
the boiler, make sure that the specifica-
tions given in fig. 1 are observed. 
All connecting unions should be easy to 
disconnect by means of tightening rings. 
A  closed  expansion  tank  system  must 
be used.

2.3.1  Filling the 
 

water system

Before connecting the boiler, thorough-
ly  flush  the  system  to  eliminate  scale 
which could damage the appliance.

Filling must be done slowly to allow any 
air bubbles to be bled off through the air 
valves. 
In  closed-circuit  heating  systems,  the 
cold water filling pressure and the pre-
charging pressure of the expansion ves-
sel should be no less than or equal to the 
height of the water head of the installa-
tion (e.g. for water head of 5 meters, the 
vessel pre-charging pressure and instal-
lation filling pressure should be at least 
0.5 bar/49 kPa).

2.3.2  Characteristics 
 

of feedwater

Water supplying the heating circuit must 
be  treated  in  accordance  with  UNI-CTI 
8065 standards.
It  is  absolutely  essential  to  treat  water 

in  the  heating  system  in  the  following 
cases: 

–  For extensive systems (with high con-

tents of water).

–  Frequent addition of water into the sy-

stem.

–  Should  it  be  necessary  to  empty  the 

system either partially or totally.

2.3.3  D.H.W. storage tank

The 2R HE ErP boilers may be matched 
with the separate boiler units.
The  glass  enamelled  D.H.W.  storage 
tank  comes  with  a  magnesium  anode 
to  protect  the  boiler  and  an  inspection 
flange for checking and cleaning.

The magnesium anode must be checked 
annually and replaced if it is worn.

Fit a safety valve calibrated to 6 bar (588 
kPa) on the tubing of the cold water sup-
ply to the boiler unit. 
An case the system pressure is excessive 
fit an appropriate pressure reducer. 
If the safety valve calibrated to 6 bar (588 
kPa) frequently intercepts, fit an expan-
sion vessel with a capacity of 8 litres and 
a maximum pressure of 8 bar (784 kPa). 
The  tank  should  be  of  the  membrane 
type,  made  of  natural  rubber  “caou-
tchouc”, which is suitable for foods.

2.4 

CONNECTING UP FLUE

The flue is of fundamental importance for 
the proper operation of the boiler; if not 
installed  in  compliance  with  the  stand-
ards,  starting  the  boiler  will  be  difficult 
and there will be a consequent formation 
of soot, condensate and encrustation. 
The flue used to expel combustion prod-
ucts into the atmosphere must meet the 
following requirements:

–  be constructed with waterproof mate-

rials, and resistant to smoke tempera-
ture and condensate;

–  be  of  adequate  mechanical  resilience 

and of low heat conductivity;

–  be perfectly sealed to prevent cooling 

of the flue itself;

–  be as vertical as possible; the terminal 

section of the flue must be fitted with 
a  static  exhaust  device  that  ensures 

constant  and  efficient  extraction  of 
products generated by combustion;

–  to  prevent  the  wind  from  creating 

pressure  zones  around  the  chimney 
top  greater  than  the  uplift  force  of 
combustion  gases,  the  exhaust  out-
let  should  be  at  least  0.4  m  higher 
than  structures  adjacent  to  the  stack  
(including the roof top) within 8 m;

–  have  a  diameter  that  is  not  inferior 

to  that  of  the  boiler  union:  square  or 
rectangular-section flues should have 
an  internal  section  10%  greater  than 
that of the boiler union;

–  the  useful  section  of  the  flue  must 

conform to the following formula:

   

 

 

  S  resulting section in cm

2

K  reduction  coefficient  for  liquid 

fuels:

   

–  0.045 for firewood 

   

–  0.030 for coal

   

–  0.024 for light oil 

   

–  0.016 for gas

  P  boiler input in kcal/h
  H  height of flue in meters, measured 

from  the  flame  axis  to  the  top  of 
the flue reduced by:

   

–  0.50 m for each change of direc-

tion  of  the  connection  union 
between boiler and flue;

   

–  1.00 m for each metre of union 

itself.

2.5 

ELECTRICAL CONNECTION

 

(fig. 6)

The  boiler  is  fitted  with  an  electricity 
cable, and requires a 1ph - 230V - 50Hz 
power  supply  through  the  main  switch 
protected by fuses. 
The  room  thermostat  (required  for 
enhanced  room  temperature  control) 
should be installed as shown in fig. 6. 
Connect  the  burner  with  the  cable  sup-
plied.

NO TE:  Device  must  be  connected  to  an 
efficient earthing system. 
SI ME de cli nes all responsibility for inju-
ry  caused  to  persons  due  to  failure  to 
earth the boiler.  
Always turn off the power supply before 
doing any work on the electrical panel. 

   

   

P

  S  =  K

   

   

√H

2  INSTALLATION

ATTENTION: Before performing any work on the boiler, make sure that the same and its components have 
cooled in order to prevent the risk of burns due to high temperatures.

Summary of Contents for 2R HE 10 ErP

Page 1: ...TIONS ORIGINALES ORIGINALANLEITUNG ORIGINALANWEISUNGEN INSTRUCȚIUNI ORIGINALE ΑΡΧΙΚΕΣ ΟΔΗΓΙΕΣ Gentile Cliente metta in funzione la sua nuova caldaia entro 30gg dalla data di installazione da personale professionalmente qualificato Potrà così beneficiare sia della garanzia legale sia della garanzia convenzionale Sime che trova alla fine di questo manuale NL DE RO GR IT ES ENG FR ...

Page 2: ...2 5 ELECTRICAL CONNECTION 3 USE AND MAINTENANCE 3 1 COMMISSIONING THE BOILER 33 3 2 LIGHTING AND OPERATION 3 3 REGULAR CLEANING 34 3 4 FROST POTECTION 35 3 5 POWER CABLE 3 6 DISPOSAL OF THE EQUIPMENT 2R HE ErP ENGLISH CONFORMITY Our Company declares that 2R HE ErP boilers comply with the essential requirements of the following directives Boiler Efficiency Directive 92 42 EC Ecodesign Directive 200...

Page 3: ... INPUT MAX HEAT OUTPUT MAX MAX OPERATING PRESSURE CONTENTS D H W HEAT INPUT MAX D H W MAX OPERATING PRESSURE D H W D H W FLOW RATE POWER SUPPLY MAX POWER ABSORBED TYPE CODE DIRECTIVE OF REFERENCE PIN NUMBER MAX OPERATING PRESSURE MAX OPERATING PRESSURE D H W 1 2 1 Technical data plate fig 2 Fig 2 2R HE 6 ErP 7 ErP 8 ErP 9 ErP 10 ErP 11 ErP 12 ErP 13 ErP L Depth mm 1232 1355 1478 1601 1724 1847 197...

Page 4: ...392 4 392 Water content l 74 2 84 3 94 9 105 5 116 1 126 7 137 4 147 9 Smokes loss of head mbar kPa 0 35 0 034 0 45 0 044 0 50 0 049 0 55 0 054 0 65 0 064 0 75 0 073 0 85 0 083 0 90 0 088 Combustion chamber pressure mbar kPa 0 42 0 041 0 55 0 054 0 65 0 064 0 75 0 073 0 85 0 083 1 10 0 108 1 49 0 146 1 56 0 153 Suggested chimney depression mbar kPa 0 15 0 015 0 15 0 015 0 15 0 015 0 15 0 015 0 15 ...

Page 5: ...ta 1 5 1 Burners assembly fig 4 The boiler door details is shown in figure 3 a for burner mounting The burners must be regulated such that the CO2 value is that indicated in point 1 3 with a tolerance of 5 28 Fig 4 C A B 2R HE A B C mm mm ø 6 ErP 130 170 M8 7 ErP 130 170 M8 8 ErP 130 170 M8 9 ErP 130 170 M8 10 ErP 160 190 M10 11 ErP 160 190 M10 12 ErP 160 190 M10 13 ErP 160 190 M10 1 5 2 Permanent...

Page 6: ... rear insulation panel 4 fasten the lower cross beam 3 to the cast iron body with two hex head screws fasten the sides 5 6 to the supports 1 with four self tapping screws and lock them in the back using nuts inser ted on the tie rods install the upper rear panel 7 8 with the four self tapping screws supplied fasten the control panel 9 to the corners 2 with the four self tapping screws supplied unw...

Page 7: ...30 4 x 4 x 5 x 4 x 2 x 13 17 16 18 19 6 x 20 14 15 15 7 8 7 8 13 15 15 20 19 5 6 11 21 21 4 Fig 5 b ...

Page 8: ...pan sion vessel with a capacity of 8 litres and a maximum pressure of 8 bar 784 kPa The tank should be of the membrane type made of natural rubber caou tchouc which is suitable for foods 2 4 CONNECTING UP FLUE The flue is of fundamental importance for the proper operation of the boiler if not installed in compliance with the stand ards starting the boiler will be difficult and there will be a cons...

Page 9: ...rner optional B1 Permanent feeding dual level burner optional B2 Direct feeding Burner TA Room stat OP Programmer s clock NO TE When a room stat TA is to be fitted remove the link between terminal 4 and 5 on the connector plug To connect the programmer s clock OP remove the link between terminals 5 and 6 NOTE The brown capped off cable and black capped off cable has to be exclusively used in case ...

Page 10: ...to confirm 3 USE AND MAINTENANCE WARNINGS In case of failure or malfunction of the equipment contact authorised technical staff For safety reasons the User cannot access the internal parts of the appliance All operations involving the removal of protections or otherwise the access to dan gerous parts of the appliance must be performed by qualified personnel The appliance can be used by children un...

Page 11: ...less than 1 bar 98 kPa reset the system 3 2 5 Turnig OFF boiler fig 7 To temporarily turn off the boiler turn off the electricity supply by pressing the main switch The following operations must be carried out if the plant will not be in use for a lengthy period of time position the main switch of the plant on off turn the fuel and water taps of the cen tral heating plant off empty the central hea...

Page 12: ...n the appliance and the relevant list of actions required A working fault in most cases provo cates the lock out signal onto the con trol panel of the control box When this light turns on the burner can operate again only after the reset button has been pressed if this has been done and a regular ignition occurs it means the failure can be defined momentary and not dangerous On the contrary if the...

Page 13: ... of the flue ducts door combustion chamber smoke ducts flue washers Control the quality of the fuel Frequent intervention of the boiler shutoff valve Control the presence of air in the system the function of the circulation pumps Check the load pressure of the appli ance the efficiency of the expansion tanks and the valve calibration 3 4 FROST PROTECTION In the event of frost ensure that the centr...

Page 14: ...Fonderie Sime S p A Via Garbo 27 37045 Legnago Vr Tel 39 0442 631111 Fax 39 0442 631292 www sime it Documentation Dpt Fonderie Sime S p A ...

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