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19 

20119857

GB

Maintenance

8.1

Notes on safety for the maintenance

The  periodic  maintenance  is  essential  for  the  good  operation,
safety, yield and duration of the burner.
It allows you to reduce consumption and polluting emissions and
to keep the product in a reliable state over time.

Before carrying out any maintenance, cleaning or checking oper-
ations:

8.2

Maintenance programme

8.2.1

Maintenance frequency

8.2.2

Checking and cleaning

Combustion

The optimum calibration of the burner requires an analysis of the
flue gases. 
Significant  differences  with  respect  to  the  previous  measure-
ments indicate the points where most care should be exercised
during maintenance.

Combustion head

Open the burner and make sure that all components of the com-
bustion  head  are  in  good  condition,  not  deformed  by  the  high
temperatures, free of impurities from the surroundings and cor-
rectly positioned.

Fan

Check to make sure that no dust has accumulated inside the fan
or on its blades, as this condition will cause a reduction in the air
flow rate and provoke polluting combustion.

Boiler

Clean the boiler as indicated in its accompanying instructions in
order  to  maintain  all  the  original  combustion  characteristics  in-
tact, especially the flue gas temperature and combustion cham-
ber pressure.

Pump

If the pressure is unstable, or the pump runs noisily, the flexible
hose must be detached from the line filter and the fuel must be
sucked from a tank located near the burner. This measure per-
mits the cause of the anomaly to be traced to either the suction
line or the pump.
If the problem lies in the suction line, check the filter is clean and
that air is not entering the piping.

Filters

Check the filtering baskets on line and at nozzle present in the
system.
Clean or replace if necessary. 
If rust or other impurities are observed inside the pump, use a
separate  pump  to  lift  any  water  and  other  impurities  that  may
have deposited on the bottom of the tank.

Nozzles

It is advisable to replace nozzles every year during regular main-
tenance operations.
Do not clean the nozzle openings.

Hoses

Check that these are in good conditions.

Fuel tank

Approximately every 5 years, suck any water on the bottom of the
tank using a separate pump.

Combustion

In case the combustion values found at the beginning of the inter-
vention do not respect the standards in force or, in any case, do
not correspond to a proper combustion, contact the Technical As-
sistant in order to carry out the necessary adjustments.

Leave the burner working without interruptions for 10 min. and set
rightly all the components stated in this manual. 
Then carry out a combustion check verifying:

Smoke temperature at the flue;

Percentage of CO

2

;

CO content (ppm);

Smoke value according to opacity smokes index according to
Bacharach scale.

8

Maintenance

DANGER

The maintenance interventions and the calibration
of the burner must only be carried out by qualified,
authorised personnel, in accordance with the con-
tents  of  this  manual  and  in  compliance  with  the
standards and regulations of current laws.

DANGER

Disconnect  the  electrical  supply  from  the  burner
by means of the main system switch.

DANGER

Turn off the fuel interception tap.

Wait  for  the  components  in  contact  with  heat
sources to cool down completely.

The  combustion  system  should  be  checked  at
least once a year by a representative of the man-
ufacturer or another specialised technician.

The  operator  must  use  the  required  equipment
during maintenance.

Summary of Contents for 20119424

Page 1: ...ions Instructions pour installation utilisation et entretien Bruciatori di gasolio Light oil burners Br leurs fioul domestiques Funzionamento monostadio One stage operation Fonctionnement 1 allure COD...

Page 2: ...ty for the installation 8 5 2 Handling 8 5 3 Preliminary checks 8 5 4 Operating position 9 5 5 Boiler fixing 9 5 6 Burner assembly 10 5 7 Hydraulic systems 11 5 7 1 Pump 11 5 7 2 Priming pump 12 6 Sta...

Page 3: ...th the following Technical Standards EN 12100 EN 267 According to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibil...

Page 4: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 5: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 6: ...e Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific purp...

Page 7: ...mper adjustment screw 6 Flange with insulating gasket 7 Pump 8 Pressure gauge port 9 Pump pressure adjustment 10 Control box 4 Technical description of the burner Model SIME FUEL 25 ErP SIME FUEL 35 E...

Page 8: ...g gasket No 1 Screws for fixing the flange to the boiler No 4 Screw and nuts for flange No 1 Flexible hoses with nipples No 2 Only for burners code 20131439 and 20131442 instruction manual No 1 spare...

Page 9: ...ing and maintenance more frequently WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance ch...

Page 10: ...g screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 WARNING The burner is designed to operate only in the po sition 1 WARNING Any other positioning could compromise the cor rec...

Page 11: ...t if you use flues for pressure exhaust of flue gases the condensation kind Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where ne...

Page 12: ...ng any operation on the burner WARNING The fuel supply line must be installed by qualified personnel in compliance with current standards and laws WARNING Before starting the burner make sure that the...

Page 13: ...perfectly sealed Tab C In vacuum systems Fig 12 you are advised to bring the return line to the same height as the suction line In this case a non return valve is not required Should however the retur...

Page 14: ...wn in Tab D 6 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indicated in this manual and in compliance with th...

Page 15: ...ermostat calls for heat and after a delay of approximately two minutes depending on room temperature the motor will start The resistance remains energised during working and cuts out when burner shuts...

Page 16: ...thermostat pressure switch ensures the stopping of the burner If this is not the case a timer should be fitted in series to L N to stop the burner at least once every 24 hours Refer to the wiring dia...

Page 17: ...y thermostat WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion label and in...

Page 18: ...ess the reset or remote reset button WARNING In the event the burner stops in order to prevent any damage to the installation do not unblock the burner more than twice in a row If the burner locks out...

Page 19: ...lock out The flame sensor sees false light Eliminate the light Resistance or start thermostats are faulty Replace them The connections in the control box are wrong ly inserted Check and connect comple...

Page 20: ...nd that air is not entering the piping Filters Check the filtering baskets on line and at nozzle present in the system Clean or replace if necessary If rust or other impurities are observed inside the...

Page 21: ......

Page 22: ...ifiche Subject to modifications Sous r serve de modifications Fonderie Sime S p A via Garbo 27 37045 Legnago Vr Italy Tel 39 0442 631111 Export Division fax number 39 0442 631293 Sime Service fax numb...

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