SIMAG KCC23 Service Manual Download Page 14

GENERAL INFORMATION
AND INSTALLATION

A.

INTRODUCTION

This manual provides the specifications and the
step-by-step procedures for the installation, start-
up and operation, maintenance and cleaning for
the SIMAG SD Series Icemakers.
The  SIMAG SD cubers are quality designed,
engineered and manufactured.
Their ice making systems are thoroughly tested
providing the utmost in flexibility to fit the needs
of a particular user.

NOTE. To retain the safety and performance
built into this icemaker, it is important that
installation and maintenance be conducted
in the manner outlined in this manual.

B.

UNPACKING AND INSPECTION

1.

Call your authorized SIMAG Distributor or

Dealer for proper installation.

2.

Visually inspect the exterior of the packing

and skid. Any severe damage noted should be
reported to the delivering carrier and a concealed
damage claim form filled in subjet to inspection of
the contents with the carrier’s representative
present.

3.

a) Cut and remove the plastic strip securing

the carton box to the skid.

b) Remove the packing nails securing the

carton box to the skid.

c) Cut open the top of the carton and remove

the polystyre protection sheet.

d) Pull out the polystyre posts from the

corners and then remove the carton.

4.

Remove the front and the rear panels of the

unit and inspect for any concealed damage.
Notify carrier of your claim for the concealed
damage as stated in step 2 above.

5.

Remove all internal support packing and

masking tape.

6.

Check that refrigerant lines do not rub

against or touch other lines or surfaces, and that
the fan blades move freely.

7.

Check that the compressor fits snugly onto

all its mounting pads.

8.

See data plate on the rear side of the unit

and check that local main voltage corresponds
with the voltage specified on it.

CAUTIONIncorrect voltage supplied to
the icemaker will void your parts
replacement program.

9.

Remove the manufacturer’s registration

card from the inside of the User Manual and fill-
in all parts including: Model and Serial Number
taken from the data plate.
Forward the completed self-addressed
registration card to SIMAG factory.

C.

LOCATION AND LEVELLING

WARNING. This Ice Maker is designed for
indoor installation only. Extended periods
of operation at temperature exceeding
the following limitations will constitute
misuse under the terms of the SIMAG
Manufacturer’s Limited Warranty resulting
in LOSS of warranty coverage.

1.

Position the machine bin in the selected

permanent location and tighten the four legs
(SD 30-40-60-80-125-210).
Criteria for selection of location include:

a) Minimum room temperature 10

°

C (50

°

F)

and maximum room temperature 40

°

C (100

°

F).

b) Water inlet temperatures: minimum 5

°

C

(40

°

F) and maximum 40

°

C (100

°

F).

c) Well ventilated location for air cooled

models (clean the air cooled condenser at
frequent intervals).

d) Service access: adequate space must be

left for all service connections through the rear of
the ice maker. A minimum clearance of 15 cm
(6") must be left at the sides of the unit for routing
cooling air drawn into and exhausted out of the
compartment to maintain proper condensing
operation of air cooled models.

NOTE. With the unit in “built-in” conditions,
the ice production is gradually reduced in
respect to the levels shown in the graph, up
to a maximum of 10% at room temperatures
higher than 32

°

C.

The daily ice-making capacity is directly
related to the condenser air inlet temperatu-
re, water temperature and age of the machine.
To keep your SIMAG CUBER at peak perfor-
mance levels, periodic maintenance checks
must be carried out as indicated on this
manual.

2.

Level the Icemaker in both the left to right

and front to rear directions by means of the
adjustable legs.

D.

ELECTRICAL CONNECTIONS

See data plate for current requirements to
determine wire size to be used for electrical
connections. All SIMAG icemakers require a
solid earth wire.
All SIMAG ice machines are supplied from the
factory completely pre-wired and require only
electrical power connections to the wire cord
provided at the rear of the unit.

Page 1

Summary of Contents for KCC23

Page 1: ...Automatic cubers Automatic Kegeleisbereiter REV 02 2004 SERVICE MANUAL BEDIENUNGSANLEITUNGNG R134 A R 404 A...

Page 2: ...Installation 16 OPERATING INSTRUCTION 4 BETRIEBSANLEITUNG 17 Starp up 4 Inbetriebnahme 17 Operational checks 4 Ueberpr fung im Betrieb 17 OPERATING PRINCIPLES 6 FUNKTIONSSYSTEME 19 Freezing Cycle 6 Ge...

Page 3: ...MODELS LUFTK HLUNG WATER TEMPERATURE WASSERTEMPERATUR AMBIENT TEMPERATURE RAUMTEMPERATUR ICE PRODUCED PER 24 HRS EISW RFEL PRODUKTION IN 24 STD WATER COOLED MODELS WASSERK HLUNG WATER TEMPERATURE WASS...

Page 4: ...23 A B C SD 30 40 60 SD 22 mm SD 23 mm SD 30 mm SD 40 mm SD 60 mm A 334 377 377 485 485 B 454 552 552 572 572 C 597 637 637 721 816 CORD SET ELEK KABEL 20 WATER OUTLET WASSERABFLUSS G3 4 WATER INLET...

Page 5: ...1045 B 572 572 572 C 890 900 1050 CORD SET ELEK KABEL 20 WATER OUTLET WASSERABFLUSS G3 4 WATER INLET WASSEREINLAUF G3 4 WATER OUTLET WASSERABFLUSS G3 4 WATER INLET WASSEREINLAUF Water cooled only Nur...

Page 6: ...Air Water Air Water Air Water Air Water Air Water K hlung Luft Wasser Luft Wasser Luft Wasser Luft Wasser Luft Wasser Luft Wasser Luft Wasser Luft Wasser Bin Capacity kg Speiker Kapazit t kg 6 5 12 1...

Page 7: ...WIRING DIAGRAM SCHALTUNGSSCHEMA 230 50 1 AIR WATER COOLED LUFT UND WASSERGEK HLT SD 22 SD 23 SD 30 SD 40 F...

Page 8: ...WIRING DIAGRAM SCHALTUNGSSCHEMA 230 50 1 AIR COOLED LUFTGEK HLT SD 60 G...

Page 9: ...WIRING DIAGRAM SCHALTUNGSSCHEMA 230 50 1 WATER COOLED WASSERGEK HLT SD 60 H...

Page 10: ...WIRING DIAGRAM SCHALTUNGSSCHEMA 230 50 1 AIR WATER COOLED LUFT UND WASSERGEK HLT SD 80 I...

Page 11: ...WIRING DIAGRAM SCHALTUNGSSCHEMA 230 50 1 AIR WATER COOLED LUFT UND WASSERGEK HLT SD 125 SD 210 L...

Page 12: ...SD 80 125 210 AIR COOLED ONLY NUR SD 80 125 210 WASSERGEK HLTE VERSION FiG 1 FiG 1 FiG 3 FiG 5 FiG 6 FiG 2 FiG 4 1 FREEZING CYCLE 3 2 1 4 5 6 7 9 10 11 12 13 14 15 2 NO NC COM 3 2 4 NC NO COM 2 1 3 1...

Page 13: ...from the inside of the User Manual and fill in all parts including Model and Serial Number taken from the data plate Forward the completed self addressed registration card to SIMAG factory C LOCATION...

Page 14: ...from the inside of the User Manual and fill in all parts including Model and Serial Number taken from the data plate Forward the completed self addressed registration card to SIMAG factory C LOCATION...

Page 15: ...with regular plumbing fitting and a shut off valve installed in an accessible position between the water supply line and the unit If water contains a high level of impurities it is advisable to consi...

Page 16: ...factory 12 Has the owner been given the name and the phone number of the authorized SIMAG Service Agency serving him F FINAL CHECK LIST 1 Is the unit in a room where ambient temperatures are within a...

Page 17: ...125 210 WATER PUMP FAN MOTOR in air cooled version D Check to see through the ice discharge opening that the spray system is correctly seated and that the water jets uniformely reach the interior of...

Page 18: ...ostat control bulb to test its shut off Fig 4 This should cause the ice maker to shut OFF after 30 seconds 1 minute at the most namely when the control bulb tempera ture drops to reach 1 C NOTE In cas...

Page 19: ...air cooledtherefrigerantheadpressure inthecourse of the freezing cycle ranges between 8 10 bars SD 60 8 9 5 bars SD 80 and 15 5 20 bars SD 125 210 being controlled by the hi pressure control When the...

Page 20: ...anbemadebyturning its adjusting screw located on front side With a clockwise rotation of the setting screw the thermostat cut IN temperature will be lowered longer freezing cycle thicker ice cube whil...

Page 21: ...st cycle which in the circumstance is more likely a water filling cycle D TIMER Equippedwithtwomicroswitcheswhichplungers ride one timer cam the timer is located inside the control box The function of...

Page 22: ...TCH BY HAND RESET Fastened directly onto the refrigerant liquid line and electrically connected upstream all other controls thissafetydeviceshut offtheicemakers when senses that the temperature at the...

Page 23: ...room temperature Move the unit in a more suitable place Cubes too small Freezing cycle too short Review setting of DIP SWITCH keys Capillary tube partially restricted Blow charge add new gas drier af...

Page 24: ...evacuating system with vacuu pump Hot gas solenoid valve leaking Replace valve Undercharge of refrigerant Charge to data plate indication Discharge head pressure too high See incorrect discharge press...

Page 25: ...ithin 20 30 but only at the end of the freezing cycle NOTE Perform the above check only at the beginning of the harvest cycle as during the freezing cycle the bin thermostat contacts are bypassed by t...

Page 26: ...ump and the water inlet valve In this way the incaming water flow away to fill up the water tank 11 When the water tank is filled up water flowing out from the drain put the compressor switch on I ON...

Page 27: ...nde des Eisbeh lters und die u eren Oberfl chen des Ger tes 8 Kontrollieren Sie die Daten auf dem Schild an der R ckseite des Rahmens und kontrollieren Sie ob die elektrische Versorgung mit der berein...

Page 28: ...r die Pumpenschale und eine die durch das mechanische Regulierungsventil zum K hlkondensator verl uft Man benutzt auch f r den Wasseranschlu des Kondensators den flexiblen Schlauch aus verst rktem Pl...

Page 29: ...40 C liegen darf 8 Wurden die Muttern die den Kompressor verankern kontrolliert Erlauben diese eine Schwingung auf den eigenen Halterungen 9 Wurden die Innenw nde des Eisbeh lters und die Au enw nde...

Page 30: ...rt ist und da das Wasser gleichm ig auf die umgedrehten Formen des Verdampfers gespritzt wird Kontrollieren da der kleine Plastikvorhang korrektpositioniertwurdeunddenWasserauslauf durch seine Lamelle...

Page 31: ...stellte Temperatur erreicht hat 1 C ffnet diese die Kontakteundl stsodasAbschaltendesGer tes aus ANMERKUNG Wenn dies Kontrolle w hrend des Gefrierzyklus ausgef hrt wird arbeitet das Ger t bis zum Ende...

Page 32: ...erschreitet schlie t der Druckw chter seine Kontakte und versorgt den Motor des Ventilators mit Elektrizit t F llt der Druck im Kondensator ab ffnet der Druckw chter seine elektrischen Kontakte und h...

Page 33: ...yklus l nger Eisw rfel dicker w hrendimGegenuhrzeigersinndie Temperaturerh htwird Gefrierzyklusk rzer Eisw rfel d nner Wenn die zweite Gefrierphase mit eingestellter Dauer beendet ist geht das Ger t d...

Page 34: ...bgeschaltet wenn das Ende des Gefrierzyklus erreicht ist Auf diese Weise wird sicher gestellt da inderZellevollgeformteEisw rfelvorhanden sindundda beiWiedereinschaltendesGer tes Wasser zugef hrt wird...

Page 35: ...NC des Timers w hrend des Abtauzyklus und Ladezyklus aktiviert Das Ventil ffnet dem Hei gas das vom Kompressor direkt durch die Serpentine des Verdampfers flie t um die Eisw rfel von den Formen zu l s...

Page 36: ...eren Zu hohe Raumtemperatur Standort wechseln Zu kleine Eisw rfel Zu kurzer Gefrierzyklus Verdampferthermostat im Uhrzeigersinn drehen Kapillarrohr teilweise verstopft Entleeren und Feuchtigkeitsfilte...

Page 37: ...Wassereingangs ventils Gas kann vom System nicht Leeren und neu f llen kondensiert werden Zu wenig Luftzirkulation oder Aufstellungsort wechseln Raumtemperatur zu hoch Zu viel K hlmittel Durch langsam...

Page 38: ...im Gegenuhrzeigersinn im gegens tzlichen Fall 7 DieFunktiondesThermostatsdesBeh lters kontrollieren indem man den Sensor mit einer Hand Eisw rfel bedeckt Das Ger t mu sich nach etwa 20 30 nach Beendi...

Page 39: ...den Beginn der Abtauphase erreichen untere Seite des nocken Auf diese Weise flie t das Wasser durch das WassereingangsventilzurPumpebisderrichtige Wasserstand im Tank erreicht wurde 11 Wenn der richt...

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