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Maintenance / cleaning, storage and transport

 

P 700 T 

© SIKA  

  Ba_P700T  

  02/2017 

The following measures must be taken before you send the unit to SIKA for repair: 

Clean the device thoroughly. This is of extreme importance if the medium is hazardous to
health, i.e. caustic, toxic, carcinogenic or radioactive etc.

Remove all residues of the media and pay special attention to sealing grooves and slits.

Attach a note describing the malfunction, state the application field and the chemi-
cal/physical properties of the media.

Please follow the instructions on the procedure for sending returns which are on our
website (

www.sika.net/en/services/return-of-products-rma.html

) and please specify a

point of contact in case our service department has any questions.

The customer must confirm that the measures were taken by filling out the declaration of 
decontamination. It can be found on our website as a download:  

www.sika.net/images/RMA/Formular_Warenruecksendung.pdf 

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Maintenance / cleaning, storage and transport 

Maintenance: 
Except for the seals / O-rings and the oil, the P 700 T is maintenance-free and cannot be re-
paired by the user. In case of a defect, the P 700 T must be returned to the manufacturer for 
repair. 

Check the seals and O-rings for cracks and wear before use.

Replace defective or worn seals and O-rings.

Visually inspect the P 700 T and its components for damage.
The inspection interval depends on the frequency of use, but at least once a year.

Check the oil level regularly and if necessary refill oil (see below).

RECOMMENDATION!
Use seals and hydraulic hoses made of rubber, silicone or plastic for a maximum of
6 years.

Observe the corresponding instructions in the manufacturer's product documents.

Check oil level / refilling: 
Normally, it is sufficient if the rod is covered in the tank. For a large-volume measurement 
setup, hydraulic oil needs to be refilled. 

Place the P 700 T on a level surface.

Turn the seal to the "O P E N" position and remove it from the
reservoir.

Check the oil level. Refill the reservoir up to the mark.

 Only use original SIKA hydraulic oil 10 cSt. 

Insert the seal in the "O P E N" position on the reservoir and
turn it into the required position.

Summary of Contents for P 700 T

Page 1: ...Please keep this operating manual for future reference If the device is resold please provide the operating manual along with it SIKA Ba_P700T 02 2017 Hydraulic Hand Lever Test Pump Type P 700 T ...

Page 2: ...1 Generating pressure 32 5 2 Pressure measurements 33 5 3 Releasing pressure 34 6 Problems 35 6 1 Return shipment to the manufacturer 35 7 Maintenance cleaning storage and transport 36 8 Disassembly and disposal 38 9 Technical data 39 Copyright notice The reproduction distribution and utilization of this operating manual as well as the communication of its contents to others without express author...

Page 3: ...es dangers that cause personal injuries that can lead to health defects or cause considerable damage to property CAUTION Crushing hazard This sign indicates dangers which could result in the crushing of fingers or hands CAUTION Risk of injury in the case of excessive pressure This sign indicates dangers which could arise from excessive pressure in a piece of equip ment CAUTION Material Damage This...

Page 4: ... the P 700 T The test sample is connected by means of a pressure hose The P 700 T and the pressure hose have self sealing MINIMESS quick couplings Type plate and label You find the type plate on the top of the housing of the res ervoir It contains the most important data and notes Example Fig 1 1 Delivery unpacking and accessories All units have been carefully checked for their operational reliabi...

Page 5: ...erence can be ordered as accessories Transportation case The transportation case provides optimal protection for the P 700 T and other accessories with its tight fitting rigid foam inlay MINIMESS adapter Is already included in the scope of delivery Filling bottle Adapter set The adapter set comprises 12 adapters for all com mon pressure connections with or without pins Seal set The seal set contai...

Page 6: ...ake liquid Before ordering and installation check that the P 700 T is suitable for your applications 1 3 Exclusion of liability We accept no liability for any damage or malfunctions resulting from incorrect installation in appropriate use of the device or failure to follow the instructions in this operating manual 2 Safety instructions Before you install the P 700 T read through this operating man...

Page 7: ...tion in case of skin contact Take suitable protective measures to avoid skin contact Observe the manufacturer s operating manual or the safety data sheet Do not remove any connected components test sample pressure hose reference if the P 700 T is under pressure Open the pressure relief valve before removing any of the components Do not use Teflon tape to seal the pressure connections Surplus Teflo...

Page 8: ...sam ple are connected to the P 700 T The pumping is performed by the repeated up and down movement of the hand lever The pumping movements are transferred to the pistons in the pump body The hydraulic liquid is then suctioned from the reservoir and pressed through valves to the test sample In the case of correct ventilation this quickly leads to an increase in pressure The construc tion of the P 7...

Page 9: ...ed period due to diffusion processes Mechanical characteristics of the pressure hose Bending or rolling up the pressure hose causes a reduction in the volume and thus leads to an increase in pressure At high pressure the pressure hose extends Furthermore enclosed air can be diffused through the pressure hose In both cases a drop in pressure results Temperature influence Temperature changes lead to...

Page 10: ...he measurement setup is required Only then you can reduce the pressure fluctuations 3 1 to a minimum CAUTION Material damage The test sample the adapter and the seal must be free from impurities If impurities enter the P 700 T through the pressure hose the P 700 T may be damaged Maximum torque of the pressure connections Reference 25 Nm Test sample 25 Nm Carry out the following steps for the commi...

Page 11: ...en the test sample 5 Operation CAUTION Material damage to valve stop If the stop and the P 700 T are put under too much strain they will be damaged When the stop has been reached tighten the valves fine adjustment and pressure relief valve only hand tight Read before pressure generation Before you generate pressure with the P 700 T check whether the following requirements are met The support surfa...

Page 12: ...lever to create a prepressure which is less than the required test pres sure Then carefully increase the pressure with the fine adjustment valve Operating notes Observe the following notes when operating the P 700 T Ensure that there is sufficient hydraulic oil in the reservoir If necessary refill the hydraulic oil This must also be ensured during depressurisation 5 3 For small hydraulic volumes a...

Page 13: ... rection external stop Depending on the pressure of the test sample and the position of the handwheel pressure changes can be easily achieved FINE ADJUSTMENT VALVE In the unpressurised state the fine adjustment valve is very easy to turn The wide hand wheel of the fine adjustment valve can be quickly moved into the required position with the palm of the hand 5 2 Pressure measurements For adjustmen...

Page 14: ...kwise and wait until there is no longer any positive pressure Remove the test sample with adapters and seals from the pres sure hose Store the P 700 T and its accessories 7 Maintenance cleaning storage and transport IMPORTANT Do not release pressure without supervision When releasing pressure hydraulic oil from the measurement setup flows into the res ervoir The pressure compensation in the reserv...

Page 15: ...sary the customer must neutralise or purge the unit before return to SIKA Costs incurred due to inadequate cleaning of the device and possible costs for disposal and or personal injuries will be billed to the operating company WARNING Risk of injury due to insufficient cleaning The operating company is responsible for all damages and harm of any kind in particu lar physical injuries e g caustic bu...

Page 16: ...ge and transport Maintenance Except for the seals O rings and the oil the P 700 T is maintenance free and cannot be re paired by the user In case of a defect the P 700 T must be returned to the manufacturer for repair Check the seals and O rings for cracks and wear before use Replace defective or worn seals and O rings Visually inspect the P 700 T and its components for damage The inspection inter...

Page 17: ...ggressive cleaning agents to clean the P 700 T Avoid contact with aggressive media Storage and transport For storage and transportation we recommend our transportation case which is available as an accessory Only carry the P 700 T on the hand lever the reservoir or the base plate Hoses or other com ponents are not suitable for this purpose The tight fitting rigid foam inlay offers optimum protecti...

Page 18: ...nergised state the measurement set up is depressurised and has cooled down Disassembly Remove the reference and the test sample Drain the P 700 T if there is still medium in the reservoir Disposal P 700 T IMPORTANT No household waste The P 700 T consists of various different materials It should not be disposed of with household waste Take the P 700 T to your local recycling plant or send the P 700...

Page 19: ...turer data sheets of the hydraulic oil used Zubehör P 700 T MINIMESS adapter MINIMESS 1620 to G Illustration example Complete version without reference already included in the scope of delivery Adapter set stainless steel G G G G NPT NPT NPT M12x1 5 M20x1 5 G A G A Seal set Flat seals made of plastic PA and O rings Transportation case Lid Rigid foam inlay Main compartment Tight fitting rigid foam ...

Page 20: ...P 700 T SIKA Ba_P700T 02 2017 Sensors and Measuring Instruments Flow Measuring Instruments Test and Calibration Instruments ...

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