Sigtronics UT-12D Installation And Operating Instructions Manual Download Page 3

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3.   The location selected requires a minimum area of 2 5⁄16 inches 

high by 7 7⁄8 inches wide by 4 inches deep. Verify that the intercom 
unit and cables will not interfere with the normal operation of 
any vehicle controls or the operation of vehicle compartment 
doors.

Mounting Intercom Unit: See Figures 1 and 8

1.   Once the location is selected, remove the mounting bracket 

from the intercom unit by unscrewing the two large knobs. Be 
careful not to lose any of the four ratchet washers.

2.   Set the mounting bracket in the selected area and mount with 

four of the hex head self drilling screws. For most applications* 
these screws can be installed with no pre drilling. Just power in 
the screws with a standard electric driver with a 5⁄16 inch hex bit. 

*  No pre drilling required for aluminum and steel. A 

1⁄8

 inch pilot hole 

will still be required with some stainless steels.

3.   Place the intercom back into the bracket and replace the four 

washers and two knobs. Set the Intercom to the desired angle 
before tightening down the knobs.

II. HEADSET JACK AND PTT SWITCH INSTALLATION

Headset Jack Placement:

It is assumed that it has already been determined which positions 
on the vehicle will have headsets. At this stage, it is helpful to have 
a headset handy to physically gauge the best place for a particular 
jack. There are several things to consider when selecting a place to 
mount the headset jacks:

1.   In general, for headset positions inside the vehicle, the jacks 

should be placed towards the middle between the user’s posi-
tions. They should also be placed up above and towards the back 
of the user’s head. This will assure that the headset cord will not 
hang between the user and the vehicle door.

2.   The headset jack should be out of the way so that the headset 

plug can’t be hit during use or when entering or exiting the 
vehicle. 

3.   The jack position should also take into account how the headset 

cord will hang when the headset is in use. The cord should hang 
out of the way and should not interfere with vehicle controls.

4.   Verify that the jack placement and headset cable do not interfere 

with the normal operation of vehicle doors or compartments.

5.   In vehicles with intercom headset positions installed in open 

jump seat locations, the combination of wind, road, and engine 
noise, picked up by these jump seat headsets, can in some cases 
produce excessive background noise in the intercom system. 
Additionally, wide variations in engine noise (from idle to high 
RPM) can falsely trigger the intercom VOX (voice activated) 
feature. This is especially true for older vehicles with open jump 
seats located next to the vehicle engine. There are two solutions 
for this situation. The first one is the recommended one:

  a)   Order an additional Push-To-Talk (PTT) switch (and mount-

ing box if needed) for each open jump seat position. These 
switches can be conveniently mounted at each jump seat 
location and wired so that the jump seat headset microphone 
is disabled until the switch is pressed. See Figure 2 below. The 
user then presses his PTT button to talk on the intercom. PTT 
buttons wired in this way only activate the intercom. They do 
not
 let the jump seat locations talk on the vehicle radio(s).

  b)   Order Sigtronics headsets (Models ST-8P, ST-48P, or ST-18P) 

with the intercom PTT switch already mounted on the ear cup 
for the open jump seat positions. The user then presses the 
PTT button on his headset ear cup to talk on the intercom. 
The advantage of this method is that it eliminates having 
to mount and wire in additional PTT buttons for the jump 
seats. Note, however, most departments prefer to have all 
the headsets on the vehicle(s) the same so that any headset 
can be used in any position. The headsets with intercom PTT 
switches on them cannot easily be used in a position that 
has radio transmit capability such as the Driver or Passenger 
position.

Sigtronics provides two ways to mount the headset jacks for the 
UltraSound unit:

1.  Mount the jacks in the supplied black jack boxes.

 Advantages:

  a)  Little or no “behind the panel” space required.

  b)  No vehicle panel thickness limitation.

  c)   No large holes are required to be drilled - a real advantage 

on vehicles with thick metal panels.

  d)   Complete electrical isolation of the jacks from the vehicles 

chassis, because the jack box is fabricated out of non con-
ductive high impact plastic.

VOLUME

SQUELCH

INTERCOM

SEE TEXT

UltraSound

TAN

TIP

RING

BARREL

HEADSET JACK

INTERCOM PTT SWITCH

BLUE
BLACK

TAN

Headset Jack

GREEN   TIP

BLACK   BARREL

GREEN

BLACK

(BLACK)

(BLUE)

RING

RED

A

TO

B

TO

4 Conductor

Hook-up Wire

OPEN JUMP SEAT WIRING DIAGRAM

Intercom PTT Switch

RED

RED

WHITE

WHITE

RED

FIGURE 1

FIGURE 2

Summary of Contents for UT-12D

Page 1: ...from selected headsets via Push To Talk PTT switches Applications The unit is designed for tactical rescue and mobile command center vehicles Voice Activated Intercom VOX feature allows hands free com munication between headsets connected to the UltraSound unit Start speaking and the intercom turns on instantly to relay your message clearly to the other headsets Stop talking and it turns off to re...

Page 2: ...the transmit mic audio level for the radio s RADIO VOLUME Located on the back of the unit Sets the range of receive audio from the radio s ULTRASOUND INSTALLATION Standard Equipment Included Besides the Intercom unit each UltraSound system comes complete with the following UT 12S UT 12D Intercom Mounting Bracket 1 1 Headset Jack Box and Cover with Pre mounted Headset Jack 4 4 with Pre mounted Head...

Page 3: ...dset positions installed in open jumpseat locations the combination of wind road and engine noise picked up by these jump seat headsets can in some cases produce excessive background noise in the intercom system Additionally wide variations in engine noise from idle to high RPM can falsely trigger the intercom VOX voice activated feature This is especially true for older vehicles with open jump se...

Page 4: ... vehicle Drill a inch hole in the panel Install jack with mounting washers and nut as in Figure 3 Both jack insulating washers must be used The Jacks have to be insulated from mounting spot to minimize electrical noise getting into intercom system No need to tighten the jack now You may have to remove the jack to connect the wires PTT Switch Installation In order for the Driver or Passenger positi...

Page 5: ...VER HEADSET JACK TIP GREEN BARREL BLACK GREEN BLACK RING RED RED A TO B TO 6 Conductor Hook up Wire B TO BLACK WHITE CREW 1 PTT SWITCH BLACK WHITE 6 Conductor Hook up Wire CREW 1 HEADSET JACK TIP GREEN BARREL BLACK GREEN BLACK RING RED RED A TO B TO 6 Conductor Hook up Wire 6 Conductor Hook up Wire B TO BLACK WHITE PASSENGER PTT SWITCH BLACK WHITE 6 Conductor Hook up Wire PASSENGER HEADSET JACK GR...

Page 6: ...SET JACK TIP GREEN BARREL BLACK GREEN BLACK RING RED RED A TO B TO 6 Conductor Hook up Wire 6 Conductor Hook up Wire B TO BLACK WHITE PASSENGER PTT SWITCH BLACK WHITE 6 Conductor Hook up Wire PASSENGER HEADSET JACK GREEN TIP BLACK BARREL GREEN BLACK RED RING RED A TO B TO 6 Conductor Hook up Wire J4 1 TAN CREW 3 HEADSET JACK CREW 5 HEADSET JACK J4 3 TAN CREW 6 HEADSET JACK J4 4 TAN CREW 7 HEADSET ...

Page 7: ... power Try not to use a power buss that also runs electrical motors such as fans or light bars with rotat ing lights Connect the green wire to the vehicle chassis ground INTERCOM WIRING CHECK OUT System Setup Before you connect the vehicle s radios check out the system oper ation Do the following without the vehicle s engine running First plug all headsets into the respective headset jacks Put on ...

Page 8: ...ehicle engine rpm from idle to about 1500 RPM and back again While doing this listen for any whine or hum in the headsets Except for some possible engine background noise being picked up from the headset microphone you should not hear any Electrical whine or hum in the headset 8 Shut off the vehicle engine as well as the lights strobes etc If while the engine was running there was no electrical no...

Page 9: ... normal Make sure that you do not physically tie the UltraSound MIC LO and SPEAKER LO wires to the same pin on the radio even if they are tied together inside the radio As in the headset wiring the connections between the UltraSound and radios should be soldered and insulated for reliability Do not use crimp type splices Use a good quality electrical tape or heat shrink tubing to cover the soldere...

Page 10: ...e appropriate RADIO VOLUME switch on the back of the UltraSound unit to the HI position d For UT 12D units make sure that RADIO 1 RADIO 2 switch is set to the radio you want to hear 2 Can t talk to dispatch transmit on radio through the headset a Check the connections between UltraSound unit and the radio Both white wires PTT HI and LO and the Brown and Black wires MIC HI and LO b Check the UltraS...

Page 11: ... headset is turned up to full Radio 1 and the other headsets are not needed for this adjustment Set the RADIO 1 RADIO 2 switch to RADIO 2 and the AUTO BOTH switch to AUTO 2 Put on the Passenger s headset and position the headset micro phone as normal Turn the UltraSound VOLUME control all the way down counter clockwise You should not be able to hear yourself in the headset 3 With the radio s hand ...

Page 12: ...st on Slow off system When you speak your voice will be heard in the headsets but the sound will cut off about a second after you stop speaking Minor readjustment of the squelch may be necessary if the background noise level changes significantly engine idling to cruise power with siren on Radio Operation With the UltraSound System your radio s are heard through the headsets as well Adjust the vol...

Page 13: ...nd hardware Warranty Two Years Sigtronics Installation Hot Line Number 1 800 367 0977 ext 8 Monday through Friday 8 00 a m to 4 30 p m Pacific Time www sigtronics com 3 11 2020 UT 12S_D pdf Rev C igtronics S 0 25 0 50 6 7 0 2 DIA 0 01 0 4 05 2 025 2 025 6 0 7 85 2 35 1 5 0 50 CABLES TOP VIEW FRONT VIEW MOUNTING BRACKET BOTTOM VIEW Sigtronics UltraSound Intercom Typical Installation Dimensions 7 18...

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