Sigtronics UT-12D Installation And Operating Instructions Manual Download Page 2

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Headphone Output:

The UltraSound system is designed to easily drive twelve or more 300 
to 1000 ohm headsets. Noise attenuating, full cushion headsets, such 
as the Sigtronics ST-8, or ST-48 are recommended for best results. The 
UltraSound system incorporates an automatic headphone limiting 
circuit to eliminate the possibility of painful spurious radio or noise 
spikes from getting to the headsets and into your ears.

Universal Radio Interface is designed to accommodate virtually 
any type of communication radio. Adjustments for radio receive level 
and transmit microphone level are provided to perfectly match the 
UltraSound system to your particular radio.

Automatic Sidetone Generation allows everyone on the vehicle 
to hear both sides of the radio conversations.

Excellent RF Immunity guarantees clean, clear, radio communi-
cations.

Standardized for use with Sigtronics single plug headsets (ie. ST-8, 
ST-48, ST-18).

Model Differences: 

The UT-12S is used in applications requiring up to twelve persons 
at one time on intercom. Four of the twelve have radio transmit 
capability. The UT-12S is designed for use with a single vehicle radio.

The UT-12D is identical to the UT-12S but can accommodate two 
separate vehicle radios.

CONTROL FUNCTIONS

VOLUME — Intercom Volume: Adjusts intercom volume level. Does 
not affect radio volume.

SQUELCH — Intercom Squelch: Adjusts VOX operation of the inter-
com for variations in background noise levels. 

RADIO 1/RADIO 2 (TALK) — Transmit Select (UT-12D units only): 
Used to select which radio to talk on – Radio 1 or Radio 2.

AUTO/BOTH (LISTEN) — Receive Select (UT-12D units only): Used 
to select which radio is heard. In “BOTH” position, you hear both 
Radio 1 and the Radio 2. In “AUTO” position, only the radio selected 
by the RADIO 1/RADIO 2 switch is heard.

RADIO MIC TRANSMIT GAIN — Located on the back of the unit: 
Sets the transmit mic audio level for the radio(s).

RADIO VOLUME — Located on the back of the unit: Sets the range 
of receive audio from the radio(s).

ULTRASOUND INSTALLATION

Standard Equipment Included

Besides the Intercom unit, each UltraSound system comes complete 
with the following:

                                                                                           UT-12S           UT-12D

  Intercom Mounting Bracket  ..............................  1  ..................... 1

   Headset Jack Box and Cover 

with Pre-mounted Headset Jack  .....................  4  ..................... 4 
with Pre-mounted Headset Jack 
& Splash Cover  .......................................................  1  ..................... 1 
PTT Switch Pre mounted 
in PTT Box and Cover  ..........................................  3  ..................... 3 
Headset Hooks  ......................................................  4  ..................... 4 
Jack Box Cover Screws  .......................................  16  ................... 16 
Jack Box and Bracket Mounting Screws  ...... 28  ..................  28

  Wire Grommets  .....................................................  8  ..................... 8

  Jack Insulator Washer, Flat .................................  5  ..................... 5 
  Jack Insulator Washer, Shoulder ......................  5  ..................... 5

  4 ft. Headset Jack and PTT Cable 12 Pin  .......  1  ..................... 1 
  4 ft. Headset Jack and PTT Cable 9 Pin  .........  1  ..................... 1 
  4 ft. Radio 1 Interface Cable  ..............................  1  ..................... 1 
  4 ft. Radio 2 Interface Cable  ............................ N/A  ................... 1

  6 conductor hook-up wire (Roll)  .....................  1  ..................... 1

Installation Overview:

Sigtronics has simplified the installation process, to assure perfect 
operation. Refer to the UltraSound Wiring Diagram. For UT-12S 
see Figure 4; for UT-12D see Figure 5. If you have any installation 
questions or problems that are not addressed in this manual, feel 
free to call our installation hot line number located on the last page 
of this manual.

Installation of the Sigtronics UltraSound System is a four step process:

I.  Mount the intercom unit.

  (INTERCOM CHASSIS INSTALLATION)

II.  Install the headset jacks and PTT switches.

  (HEADSET JACK AND PTT SWITCH INSTALLATION)

III.   Wire the jacks and PTT switches.

  (HEADSET JACK AND PTT SWITCH WIRING)

IV.  Wire the radio(s).

  (RADIO HOOK UP)

I. INTERCOM CHASSIS INSTALLATION

Intercom Placement:

There are a few factors to consider when selecting a mounting 
location for the UltraSound Intercom chassis:

1.   The unit should be placed in such a way that the controls on the 

front of the unit can be easily seen and operated. Most commonly, 
this will be near the vehicle’s communication radio controls.

2.   The Intercom unit is primarily designed to be dash mounted. It 

can be mounted on top of the dash or hang below the dash or 
vehicle ceiling. The mounting bracket is adjustable to allow for 
various mounting angles.

Summary of Contents for UT-12D

Page 1: ...from selected headsets via Push To Talk PTT switches Applications The unit is designed for tactical rescue and mobile command center vehicles Voice Activated Intercom VOX feature allows hands free com munication between headsets connected to the UltraSound unit Start speaking and the intercom turns on instantly to relay your message clearly to the other headsets Stop talking and it turns off to re...

Page 2: ...the transmit mic audio level for the radio s RADIO VOLUME Located on the back of the unit Sets the range of receive audio from the radio s ULTRASOUND INSTALLATION Standard Equipment Included Besides the Intercom unit each UltraSound system comes complete with the following UT 12S UT 12D Intercom Mounting Bracket 1 1 Headset Jack Box and Cover with Pre mounted Headset Jack 4 4 with Pre mounted Head...

Page 3: ...dset positions installed in open jumpseat locations the combination of wind road and engine noise picked up by these jump seat headsets can in some cases produce excessive background noise in the intercom system Additionally wide variations in engine noise from idle to high RPM can falsely trigger the intercom VOX voice activated feature This is especially true for older vehicles with open jump se...

Page 4: ... vehicle Drill a inch hole in the panel Install jack with mounting washers and nut as in Figure 3 Both jack insulating washers must be used The Jacks have to be insulated from mounting spot to minimize electrical noise getting into intercom system No need to tighten the jack now You may have to remove the jack to connect the wires PTT Switch Installation In order for the Driver or Passenger positi...

Page 5: ...VER HEADSET JACK TIP GREEN BARREL BLACK GREEN BLACK RING RED RED A TO B TO 6 Conductor Hook up Wire B TO BLACK WHITE CREW 1 PTT SWITCH BLACK WHITE 6 Conductor Hook up Wire CREW 1 HEADSET JACK TIP GREEN BARREL BLACK GREEN BLACK RING RED RED A TO B TO 6 Conductor Hook up Wire 6 Conductor Hook up Wire B TO BLACK WHITE PASSENGER PTT SWITCH BLACK WHITE 6 Conductor Hook up Wire PASSENGER HEADSET JACK GR...

Page 6: ...SET JACK TIP GREEN BARREL BLACK GREEN BLACK RING RED RED A TO B TO 6 Conductor Hook up Wire 6 Conductor Hook up Wire B TO BLACK WHITE PASSENGER PTT SWITCH BLACK WHITE 6 Conductor Hook up Wire PASSENGER HEADSET JACK GREEN TIP BLACK BARREL GREEN BLACK RED RING RED A TO B TO 6 Conductor Hook up Wire J4 1 TAN CREW 3 HEADSET JACK CREW 5 HEADSET JACK J4 3 TAN CREW 6 HEADSET JACK J4 4 TAN CREW 7 HEADSET ...

Page 7: ... power Try not to use a power buss that also runs electrical motors such as fans or light bars with rotat ing lights Connect the green wire to the vehicle chassis ground INTERCOM WIRING CHECK OUT System Setup Before you connect the vehicle s radios check out the system oper ation Do the following without the vehicle s engine running First plug all headsets into the respective headset jacks Put on ...

Page 8: ...ehicle engine rpm from idle to about 1500 RPM and back again While doing this listen for any whine or hum in the headsets Except for some possible engine background noise being picked up from the headset microphone you should not hear any Electrical whine or hum in the headset 8 Shut off the vehicle engine as well as the lights strobes etc If while the engine was running there was no electrical no...

Page 9: ... normal Make sure that you do not physically tie the UltraSound MIC LO and SPEAKER LO wires to the same pin on the radio even if they are tied together inside the radio As in the headset wiring the connections between the UltraSound and radios should be soldered and insulated for reliability Do not use crimp type splices Use a good quality electrical tape or heat shrink tubing to cover the soldere...

Page 10: ...e appropriate RADIO VOLUME switch on the back of the UltraSound unit to the HI position d For UT 12D units make sure that RADIO 1 RADIO 2 switch is set to the radio you want to hear 2 Can t talk to dispatch transmit on radio through the headset a Check the connections between UltraSound unit and the radio Both white wires PTT HI and LO and the Brown and Black wires MIC HI and LO b Check the UltraS...

Page 11: ... headset is turned up to full Radio 1 and the other headsets are not needed for this adjustment Set the RADIO 1 RADIO 2 switch to RADIO 2 and the AUTO BOTH switch to AUTO 2 Put on the Passenger s headset and position the headset micro phone as normal Turn the UltraSound VOLUME control all the way down counter clockwise You should not be able to hear yourself in the headset 3 With the radio s hand ...

Page 12: ...st on Slow off system When you speak your voice will be heard in the headsets but the sound will cut off about a second after you stop speaking Minor readjustment of the squelch may be necessary if the background noise level changes significantly engine idling to cruise power with siren on Radio Operation With the UltraSound System your radio s are heard through the headsets as well Adjust the vol...

Page 13: ...nd hardware Warranty Two Years Sigtronics Installation Hot Line Number 1 800 367 0977 ext 8 Monday through Friday 8 00 a m to 4 30 p m Pacific Time www sigtronics com 3 11 2020 UT 12S_D pdf Rev C igtronics S 0 25 0 50 6 7 0 2 DIA 0 01 0 4 05 2 025 2 025 6 0 7 85 2 35 1 5 0 50 CABLES TOP VIEW FRONT VIEW MOUNTING BRACKET BOTTOM VIEW Sigtronics UltraSound Intercom Typical Installation Dimensions 7 18...

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