Signode LITTLE DAVID LX600 Operator'S Manual Download Page 3

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Table of Contents

Chapter 1: Introduction

Chapter 2: Operating Safety

Chapter 3: Overview

Chapter 4: Installation and Threading

Section 1: Placing the Mount.

Section 2: Threading the Label Stock

Chapter 5: Theory of Operation

Chapter 6: Product Sensing and Time Delay

Chapter 7: Applicators and Gap Sensor

Gap Sensor and Label Placement to Peel Edge
Standard Straight Tamp Cylinder (200mm stroke)

Optional Extended Straight Tamp Cylinders (350/400/500/600mm stroke)

Dual Tamp / CW (Swing Arm / Rotary Actuator Applicator)

Chapter 8: Pneumatic System

Air Filter and Shutoff
In Line Air Filters

Summary of Contents for LITTLE DAVID LX600

Page 1: ...Label Application System LX600 Apply Only Labeling System PN LSMANUAL LX600 Version 05B For use with the Allen Bradley Micro830 PLC Operator sManual...

Page 2: ...Unit 1 Newton Park West Portway Industrial Estate Andover Hampshire SP10 3SH ENGLAND Tel 264 357511 Fax 264 355964 Tuesday March 10 2020 The information contained in this manual is correct and accura...

Page 3: ...ck Chapter 5 Theory of Operation Chapter 6 Product Sensing and Time Delay Chapter 7 Applicators and Gap Sensor Gap Sensor and Label Placement to Peel Edge Standard Straight Tamp Cylinder 200mm stroke...

Page 4: ...ly Cleanable Vacuum Filter Air Dryer Spare Parts Kits Chapter 10 Controller Operation Chapter 11 Maintenance Chapter 12 Warranty and Label Converting Specifications Chapter 13 Assemblies and Schematic...

Page 5: ...rs to apply labels in the most efficient manner How to use the controller interface Troubleshooting and replacing of worn or defective parts Throughout this manual there are several illustrations desi...

Page 6: ...ectrical power before clearing jams and before performing maintenance Use Proper Lock Out Tag Out Procedures Never operate unit without guards in place Avoid liquid or excessive moisture when using th...

Page 7: ...e David LX600 Label Application System functions best when cared for and used carefully Note that only an authorized technician should perform any procedures not described in this manual Caution Poten...

Page 8: ...Safety Decal Locations...

Page 9: ...Safety Decal Part Number...

Page 10: ...Labeler Sections Overview This manual covers several parts of the machine The following diagram identifies the key sections of the machine Chapter 3...

Page 11: ...at your facility might have already determined a pre arranged location for the labeler If no pre arranged location exists following the steps below will help determine the ideal spot Step One Carefull...

Page 12: ...iguration and options Step Three You will need to move and orient the label machine along your production line in a position relative to your label and product A Positioning the machine for top applic...

Page 13: ...ight is changed with the handle on the top of the machine Step Four Once the labeler has been rotated to the desired position you will want to load the labels Loosen the outer clamp with the handle an...

Page 14: ...Refer to Section 2 Threading the Label Stock...

Page 15: ...is only des side of the ree irst 36 of lab ke the cleare bar over th e Gap Sen nder the sp ng illustratio ustration he Label power is is moving stock or re detail the th e machine off discs are n shou...

Page 16: ...the Blow Tube when you take the label liner web back under the peel edge blade Next release the knurled friction roller with the black knob Thread the web over the drive roller and under the friction...

Page 17: ...the PanelView Touch Screen of the control box to advance one label onto the applicator If the label comes out too far or not far enough make a manual adjustment to the gap sensor position along the sl...

Page 18: ...r to orient the label out to the pad The fiber optic Label Gap Sensor determines the end of the label and the PLC program turns off the blow tube and engages the vacuum solenoid and stops the motor fr...

Page 19: ...LX hen it gets a duct is in eye comes nect cable t ounting Bra ounted to a Bracket P so that the the product the clamp the product n you want photo eye a ith Clamp b 67 LX 01A a signal from place to r...

Page 20: ...ation and or label changes Sensor Operation The fiber optic Gap Sensor emits light from the control module through fiber optic tubes to the gap sensor assembly A transitions occurs between the amount...

Page 21: ...teady depending on the backing material and the amount of gain required to create the transition correctly at the transition seeing the gap and reading light through the liner material then transition...

Page 22: ...the label should be approximately 1 8th to 1 16th inch from the edge of the peed edge Note For longer labels let the trailing edge of the label touch the liner once it is dispensed to the pad This wil...

Page 23: ......

Page 24: ...djustin The applica distance to hrough sen rd Stroke m 8 P N 914 blycomponents seeChapter g the Ap ator has on product p sors e Tamp LX ST r12 pplicato nly three a pitch and o or Stand adjustments off...

Page 25: ...as just turned on When the light is illuminated the sensor has detected the labeled surface and will begin to blow the label down and retract the cylinder It is important that the sensor does not dete...

Page 26: ...has four adjustments stroke length or distance to product pitch and offset All other timing is done through sensors Background Suppressed Sensor P N E7367 BS2 The tamp applicator uses a sensor to dete...

Page 27: ...m ment loose he power o the surface dicator ligh e sensor ha act the cyl too early a if it detect er abel size yo r further lo The applicat mber under en the M6 on extend t e to be label ht has just t...

Page 28: ...er g the Ap wing Arm g arm leng ne through arm length although th comes nece en the 6 ounting plat ad mount a he screws ing Arm 4 LX DT r12 pplicato applicator gth and ma sensors h is usually here is...

Page 29: ...gap is a good starting point Depending on your label size you may need to move the pad closer short labels or further long labels from the dispensing edge of the printer The applicator pad has a pitch...

Page 30: ...jam nut on the stop adjusting bolt and adjust the home stop as needed to allow proper label feed onto the applicator pad Typically the applicator pad is adjusted in the same plane and slightly behind...

Page 31: ...guard covering the shaft of the rotary actuator then loosen the jam nut on the angle adjust screw Rotate the screw so the application arm will actually swing 5 degrees past the required application p...

Page 32: ...an assist The label will want to curl away from the vacuum pad for various reasons and the blow tube is to ensure that it lays back and flat against the pad for the vacuum to hold it until application...

Page 33: ...shut off on the system for your safety You will need to provide the appropriate fitting for your air connections to the unit The connection port is NPT You must disconnect air before draining any col...

Page 34: ...n the air around the machine throughout its life The air filters also serve as in line check valves for the vacuum and air assist The air filters are one directional and it is important to install the...

Page 35: ...ed to the back of the labeler behind the let off disk is an optional sensor that detects when the label stock is getting low on the core The sensor will provide the Low Label Sensing on all LX600 Appl...

Page 36: ...of al Air D 7 D1 our main lin designed to d keep your r pressure s the dryer nable V ine cleanab dirt and deb Dryer ne air filter o contain an r system fre should be di r Follow Vacuum ble vacuum bri...

Page 37: ...or Qty 1 A125SB 10 326 Fuse 10A 250V Time Delay Qty 5 A125SB 5 326 Fuse 5A 250V Time Delay Qty 5 N402 163 Valve Solenoid Coil Qty 1 LABN 0162 4 Tape Release Pin Qty 1 01956 Let Off Clamp Qty 1 B258824...

Page 38: ...ty 1 A125SB 10 326 Fuse 10A 250V Time Delay Qty 5 A125SB 5 326 Fuse 5A 250V Time Delay Qty 5 N402 163 Valve Solenoid Coil Qty 1 LABN 0162 4 Tape Release Pin Qty 1 01956 Let Off Clamp Qty 1 B258824 02A...

Page 39: ...125SB 5 326 Fuse 5A 250V Time Delay Qty 5 N402 163 Valve Solenoid Coil Qty 1 LABN 0162 4 Tape Release Pin Qty 1 01956 Let Off Clamp Qty 1 B258824 02A Rewind Clutch Qty 1 14018 LT Blow Tube Qty 1 B0190...

Page 40: ...ouch Screen Note Now Updated to a Larger Color Screen not Shown The LX600 Straight Tamp and Dual Tamp Labeler utilizes a HMI Interface touch screen to engage START the unit for label application selec...

Page 41: ...utilized The following screens will be displayed on power up After the touch screen initializes the main application screen will appear This screen will allow stopping and starting of the labeler as...

Page 42: ...n depress the SET UP button to enter other functions The next screen will appear In this instance the Straight Tamp Program is shown for illustration Note a Dual Tamp HMI Screen will have similar scre...

Page 43: ...ply or Front Apply only applications or Dual Tamp mode Front and Side Apply and then the follow on Save Areas and Timers setup menus Press the desired mode and then the TIMING SET UP Screen will displ...

Page 44: ...eler would be performing Press the desired mode to make setup changes To change save areas or time delays in the SINGLE TAMP mode press the SINGLE TAMP SETUP the next screen will appear The PRODUCT DE...

Page 45: ...L TAMP SETUP is selected instead of the SINGEL TAMP SETUP in the SETUP screen the save areas are very similar and the timer change screens are identical as the Single Tamp screens See below Press the...

Page 46: ...r the applicator returns home until the next label is applied and APPL DLY2 Applicator Delay 2 is how long the applicator engages the product second label prior to returning home Press ESC Escape will...

Page 47: ...essed and it was not intend to enter this screen simply cycle power to the unit which will reboot the PanelView screen to normal screen function Should a Config screen require access contact the facto...

Page 48: ...the prote ools stem Air The label sed are not sp e machine w factory instal ivated from t f lock out pro valve be at l e work is perf m poor vacuum the vacuum acuum gener ed some part re that it is c...

Page 49: ...solenoid valves below Your labeler was optimized for performance at the factory using between 45 and 50 pounds of incoming air pressure depending on the application setup Solenoids The LX600 labeler...

Page 50: ...he chain will need very little lubricant over its lifetime Over lubricating the chain may have adverse effects on the rewind clutch see below To lubricate the chain simply supply a few drops of machin...

Page 51: ...Follow proper Lock out Tag out Procedures and make sure that power is off to the entire system and that the unit is unplugged before working on the electrical system control panel of the unit Ensure a...

Page 52: ...ER NO CIRCUMSTANCES WILL LOVESHAW BE LIABLE FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES IF REQUESTED BY LOVESHAW PURCHASER SHALL RETURN ANY DEFECTIVE PART OR PARTS TO LOVESHAW S PLANT FREIGHT PREP...

Page 53: ...tration after wiping There shall be no tears or cuts on the backing media edges The backing media shall be of a uniform density and thickness It shall be sufficiently translucent as to assure reliable...

Page 54: ...ls 3 Pneumatic Diagram Straight Tamp models 4 Pneumatic Diagram Dual Tamp CW Swing Arm model 5 Applicator Assemblies Straight Tamp models 6 Applicator Assembly Dual Tamp CW Swing Arm model 7 Electrica...

Page 55: ...MAIN FRAME AND STAND ASSEMBLIES FOR ALL MODELS...

Page 56: ...INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED...

Page 57: ...HER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 5 13 2016 BASE DISCOUNT STAND ASSY...

Page 58: ...T NUMBER QTY ITEM MAIN CENTER BEAM I FRAME LX SERIES LABN 0099 5 2 1 BACK SUPPORT BEAM I FRAME LX SERIES LABN 0100 5 2 2 CASTER MOUNTING PAD LABN 0094 4 10 3 BACK SUPPORT BEAM I FRAME LX SERIES LABN 0...

Page 59: ...ATED BY YOU AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN C...

Page 60: ...R THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQUEST brycef 8 11 201...

Page 61: ...EW idw Parts List DESCRIPTION PART NUMBER QTY ITEM LX600 MAIN PLATE LABN 0187 6 1 1 FRAME SIDE SMALL LABN 0155 6 1 2 MOTOR MOUNT LABN 0159 4 2 3 MOTOR MOUNT SHAFT LABN 0160 3 4 4 CONDUIT CONNECTION LA...

Page 62: ...BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQUEST brycef 8 11 2015 REAR SIDE OVERVI...

Page 63: ...PART NUMBER QTY ITEM LABELING HEAD POST 01040 7 2 1 LX600 MAIN PLATE LABN 0187 6 1 2 FRAME SIDE SMALL LABN 0155 6 1 3 GAP SENSOR SLIDE L R LABN 0156_ 4 1 4 THUMB SCREW HC 1063 1 5 GAP SENSOR MOUNT LAB...

Page 64: ...ATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQUEST brycef 8 4...

Page 65: ...AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LO...

Page 66: ...SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQUEST brycef 8 4 2015 FRICTIO...

Page 67: ...VESHAW UPON REQUEST brycef 8 5 2015 FRICTION RELEASE ROLLER Parts List DESCRIPTION PART NUMBER QTY ITEM IDLER RELEASE ARM LH 01079 LH 1 1 IDLER RELEASE ARM RH 01079 RH 1 2 KNURLED ROLLER ASSY 01930 1...

Page 68: ...UPON REQUEST brycef 8 4 2015 DANCER BAR LT 80 STYLE DANCER ARM ASSEMBLY LX SERIES Parts List DESCRIPTION PART NUMBER QTY ITEM BRAKE POST M0035 042 1 1 DANCER BAR WELDMENT LABN 0025 4 1 2 DANCER ROLLE...

Page 69: ...CONSENT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQUEST BRYCEF 1 22 2016 ANTI STATIC ASSEMBLY Parts List DESCRIPTION PART NUMBER QTY ITEM IDLER ROLLER ANTI STATIC LABN 0175 4 1 1 SHAFT IDLE...

Page 70: ...NG OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQU...

Page 71: ...RNED TO LOVESHAW UPON REQUEST brycef 8 5 2015 REWIND ASSY REWIND ASSY idw Parts List DESCRIPTION PART NUMBER QTY ITEM OUTSIDE BEARING CAP MLT80 045 1 1 STAND OFF POST MLT80 044 3 2 REWIND SPINDLE BUSH...

Page 72: ...AILS 01067 2 1 1 ASSY DISPENSING BLADE SHAFT 01033 1 1 2 STD 2 DISPENSING BLADE 600736 I 1 1 2 1 DISPENSE BLADE SHAFT 600262 I 1 1 2 2 WEB GUIDE POST 01069 2 1 3 AIR TUBE BRACKET 14020 1 1 4 AIR TUBE...

Page 73: ...PNEUMATIC ASSEMBLIES FOR ALL MODELS...

Page 74: ...S CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOV...

Page 75: ...MATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND WILL BE RETURNED TO L...

Page 76: ...NTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW AND...

Page 77: ...PNEUMATIC DIAGRAM STRAIGHT TAMP MODELS...

Page 78: ......

Page 79: ...PNEUMATIC DIAGRAM DUAL TAMP SWING ARM MODEL...

Page 80: ......

Page 81: ...APPLICATOR ASSEMBLIES STRAIGHT TAMP MODELS...

Page 82: ...ING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW...

Page 83: ...EXT CYL LX80 LABN 0014 4 1 3 GUARD EXT CYL 350mm STROKE LABN 0015A 4 1 4 OR GUARD EXT CYL 500mm STROKE LABN 0015 4 1 4 1 4 HOSE X 10 32 TH 90 DEG FITTING 14012 2 5 LOCK WASHER M6 FLWMGP 8 6 FLAT WASH...

Page 84: ...APPLICATOR ASSEMBLY DUAL TAMP SWING ARM MODEL...

Page 85: ...6 APPL PAD MOUNTING ARM LABN 0001 4 1 17 MOUNTING ANGLE RIGHT HAND LABN 0003R 4 1 18 MOUNTING ANGLE LEFT HAND LABN 0003L 4 1 OR 18 Button Head Hex 0 25 UNC x 0 625 FBHSE037B05 7 19 END CAP B0020 060 2...

Page 86: ...ELECTRICAL ASSEMBLY AND SCHEMATICS FOR STRAIGHT TAMP And DUAL TAMP SWING ARM MODELS...

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Page 91: ...PLC PROGRAM Micro830 PLC STRAIGHT TAMP MODELS and DUAL TAMP SWING ARM MODELS Note Call Factory for an Electronic Copy of the Program...

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