Signode BXT 10 Operation, Parts And Safety Manual Download

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05.07

79 1

425951

Retaining ring, A Ø23

80 1

425952

Retaining ring, A Ø12

81 1

426772

Connecting rod

82 1

426773

Shaft

83 1

426813

Ball bearing, Ø9/26 x 8

84 1

425679

Washer

85 2

427521

Cylinder screw, M4x10

86 2

427532

Counter sunk screw, M3 x 8

87 1

426776

Welding shoe

88 1

427533

Oval head screw, M3 x 5

89 1

425718

Safety plate

90 2

425714

Ball bushing

91 1

425711

Cover plate

93 1

425712

Tooth plate top

94 1

427534

Compression spring

95 1

427510

Cutter knife

96 1

425713

Flanged bushing

97 1

426777

Welding shoe complete,

incl. pos. 81,82,83,87,88,89

100 1

427536

Cover tensioning

101

102 1

425749

Strap guide, 13 mm

103 1

426816

Counter sunk screw, M4 x 16

104 1

427537

Strap guide, 10 mm

105 3

427538

Counter sunk screw, M4 x 12

106

107

108

109 1

427539

Rocker lever complete,

incl.pos.111-113

110

111 1

427540

Bolt, Ø8/h9

112 1

427541

Pin, Ø4/h9 x 32.5

113 1

427542

Pin, Ø4/h9 x 30

114 1

427543

Blocking paw

115 1

427544

Bolt

116 1

425736

Toothed segment

117 2

425961

Spacer disk, Ø10/16 x 0.5

118 1

427545

Retaining ring, Ø8

119 1

427546

Cylinder screw, M4x25

120 1

425682

Tension spring bolt

121 1

425678

Tension spring

122

123 1

425964

Globule hardened, Ø8

124 1

425671

Compression spring

125 1

426818

Threaded bolt, M10

126 1

427547

Cam bolt complete, incl. pos.

128,129,143

127 1

426819

Welding bouton-set,incl. 156

128

129

130 1

425729

Cam

131 1

427548

Set screw, M5 x 8

132 1

425692

Micro switch, welding

133 2

427549

Oval head screw, M2 x 10

134 1

427550

Shim plate

135 1

425725

Spring bow

136 1

425726

Roller

137 1

425727

Shaft

138 1

425728

Pressure bolt

139 1

425674

Spring

140 1

427557

Lock nut, M6

141 2

425970

Retaining ring, Ø4

142 1

425680

Shaft

143

144

145

146 1

427552

Cover welding

147 1

427553

Strap guide, 10/13 mm

148 1

427554

Strap stop 10/13 mm

149 1

427555

Hook

150 1

425746

Threaded bolt

151 1

425748

Pin screw

152 1

425675

Compression spring

153 1

427556

PT-Screw, KA 35x25

154 1

427557

PT-Screw, KA 30x14

155 1

427558

Gear cover

156 6

426823

Oval head screw, M4 x 10

157

158 1

427559

Housing part right, black

159

160 1

427560

Housing part left, black

161

162 10 425976

PT-Screw, KA 35x20

163

164 1

425703

Protection cover

165

166 1

425689

Switch button, red

167 1

425673

Compression spring

168 1

425691

Micro switch, tensioning

169

170 1

425977

Motor cover complete, black

171 1

425694

Contact plate complete

172 1

427575

Printed circuit board digital

173 2

425978

PT-Screw, KA 30x10

174

175 2

Washer, M 3

176 1

425769

Battery 12V 2,4 Ah

177 1

427561

Charger AL60DV,1419,EU

177 1

425767

Charger AL60DV,1419, USA

177 1

427562

ChargerAL 60DV,1419,

Japan

180

181 1

427564

Indication plate

182 1

427565

Indication plate

183 1

427566

Name plate

KEY QTY PART #

DESCRIPTION

KEY QTY PART #

DESCRIPTION

Bold = Recommended spare parts

BUY AT ALLSTRAP (866) 779-2673

Summary of Contents for BXT 10

Page 1: ...ustomer s responsibility to have all operators and servicemen read and understand this manual Contact your local Signode representa tive for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS SIGNODE PRODUCT SIGNODE 3610 W LAKE AVENUE GLENVIEW ILLINOIS 60025 U S A BUY AT ALLSTRAP 866 779 2673 ...

Page 2: ...tery charger 8 5 2 First battery charge 8 5 3 Charging the battery 8 6 Operating instructions 9 6 1 Operating the tool 9 6 2 Strap seal inspection 10 6 3 Operating panel 11 6 3 1 Checking battery charge 11 6 3 2 Setting strap tension 11 6 3 3 Setting welding time 11 6 4 Setting strap width 12 7 Preventive and corrective maintenance 13 7 1 Cleaning replacing tension wheel 13 7 2 Cleaning replacing ...

Page 3: ...RGER BATTERY Voltage Battery charger 100 240 V AL 60 DV 1419 Bosch 12 V 2 4 Ah NiCd Charging time 60 minutes Strappings with one battery charge Up to 300 depending on strap strap tension and package Service life Up to approx 2000 chargings PLASTIC STRAP Strap quality Polypropylene PP Polyester PET Strap width adjustable to 9 11 mm 3 8 PP PET 12 13 mm 1 2 PP Strap thickness 0 5 0 8 mm 019 031 BUY A...

Page 4: ...ecifically includes operation refilling of op erating material fault elimination and maintenance In addition to the operating instructions and the regulations for accident prevention effective in the country of use and place of application the recog nised technical regulations for safety and proper operation must also be observed 2 1 INFORMATION ON ENVIRONMEN TAL PROTECTION This tool is manufactur...

Page 5: ...harger cover its battery terminals to avoid short circuits with metal objects Risk of fire and explosion Keep battery dry and protected against frost Do not store it at temperatures over 50 C 122 F or below 10 C 50 F Damaged batteries should not be used longer 3 SAFETY INSTRUCTIONS Inform yourself Read the operating instructions carefully Preventive and corrective main tenance on the tool may only...

Page 6: ...AJOR COMPONENTS 1 Operating panel 2 Strap tensioning push button 3 Handle 4 Battery 5 Rocker lever 6 Welding cutting button 7 Welding Cutting 8 Tensioning 9 Battery charger 4 2 OPERATING PANEL 1 Welding time push button 2 Strap tension push button 3 Battery push button 4 LED indicators 1 7 Green Strap tension setting Red Battery empty indicator 5 Setting push button 6 Setting push button For detai...

Page 7: ...kle charging Battery is fully charged The battery charger is delivering only a trickle charge Temperature Warning the battery is too hot or too cold Trickle charging only The battery charger switches automatically to rapid charging when the temperature is within the permitted range again Error message Warning battery cannot be charged battery or temperature sensor defective or not a BOSCH battery ...

Page 8: ...the tool indi cates battery empty see Chapter 6 3 Avoid charging when the battery is not yet dischar ged This will ensure optimum battery capacity and life Maximum battery output will be reached after four or five charging discharging cycles 5 3 CHARGING THE BATTERY The charging process and error functions are indi cated by a green light see chapter 4 4 The charging time is approximately 60 minute...

Page 9: ...l up to the stop NOTE The strap lead is now approximately 5 cm 2 beyond the tool Release the rocker lever Press the push button 9 1 The strap is ten sioned until the required or pre selected strap tension is reached The strap tension can be adjusted on the operating panel see Chapter 6 3 2 The strap can be re tensioned at any time Releasing strap tension In order to release the strap tension after...

Page 10: ...onment it is recommended that it should be cleaned daily In particular the tension wheel and the tooth plate should be checked for damage and kept clean This is best performed by blasting with compressed air wear goggles Fig 10 Welding straps 1 2 Fig 11 Removing tool 6 2 STRAP SEAL INSPECTION Check appearance of seal see fig 12 regularly If the straps are poorly welded check the welding time setti...

Page 11: ...ION Depress strap tension push button 15 1 briefly until LED indicator 15 3 flashes Depress or push button 15 2 until flashing LED indicator shows required strap tension wait two seconds until new setting is saved 1 minimum strap tension approx 100 N 22 lbs 7 maximum strap tension apprrox 700 N 155 lbs 6 3 3 SETTING WELDING TIME Depress welding time push button 16 1 briefly until LED indicator 16 ...

Page 12: ... 153 and remove cover 146 Release cylinder screw 154 turn strap stop 18 2 180 and remount it Unscrew threaded bolt eight turns with screw driver 190 Pull down strap guide 147 and turn it 180 until 13 mm indicator appears Tighten threaded bolt with screwdriver 190 and mount cover 146 Secure screws 153 and 103 with Loctite 222 b Change strap width from 12 13 mm to 9 11 mm Sequence as described under...

Page 13: ...plate 46 Clean tooth plate with compressed air wear goggles If the tooth plate teeth are covered with heavy dirt they must be carefully cleaned with the wire brush supplied or a sharp tool Check tooth plate for worn teeth if necessary replace tooth plate Installation Install the parts in reverse order Secure sunk screw 47 with Loctite 222 7 3 REPLACING CUTTING KNIFE Removal Remove battery from too...

Page 14: ...4x12 35 1 425743 Cam disk 36 2 426808 Ball bearing Ø35 47 x 7 37 3 425685 Planetary wheel 2 Step 38 1 427508 Tension wheel 39 40 1 427519 Rocker 41 1 427520 Stop 42 1 427521 Cylinder pin Ø4m6 x 10 43 1 427522 Strap stop front 10 mm 44 45 6 425842 Counter sunk screw M3 x 8 46 1 427509 Tooth plate 47 2 426809 Counter sunk screw M4 x 6 48 49 1 427524 Motor compl 50 51 52 53 1 427525 Carrier 54 3 4257...

Page 15: ... 127 1 426819 Welding bouton set incl 156 128 129 130 1 425729 Cam 131 1 427548 Set screw M5 x 8 132 1 425692 Micro switch welding 133 2 427549 Oval head screw M2 x 10 134 1 427550 Shim plate 135 1 425725 Spring bow 136 1 425726 Roller 137 1 425727 Shaft 138 1 425728 Pressure bolt 139 1 425674 Spring 140 1 427557 Lock nut M6 141 2 425970 Retaining ring Ø4 142 1 425680 Shaft 143 144 145 146 1 42755...

Page 16: ...4 Counter sunk screw M 5 x 8 196 425764 Option suspension bow set 200 427570 Option protection cover set 427571 Spare part set strap guide 10 13 mm 43 1 427522 Strap stop front 10 mm 102 1 425749 Strap guide 13 mm 104 1 427537 Strap guide 10 mm 47 2 426809 Counter sunk screw Spare part set housing parts 1 425991 Housing parts black incl pos 158 160 When ordering please indicate part number KEY QTY...

Page 17: ... 83 81 84 a 85 a 88 89 82 a 72 77 a 74 74 124 123 120 a 153 5 40 a 47 43 10 mm 3 8 a 47 46 1 a 156 155 115 3 4 8 113 c 111 109 114 7 a 119 112 94 95 96 a 156 86 93 87 90 121 7 6 5 4 3 2 1 156 162 172 170 162 158 176 171 160 164 166 167 168 162 177 154 148 147 146 150 152 149 151 a 156 127 116 117 118 130 07 03 07 BXT 10 a 103 a Loctite 222 b Loctite 243 c Loctite 638 Optionen Options a 47 102 13 m...

Page 18: ...0 Machine Type Battery hand tool for plastic strapping Provisions with which machine complies 98 37 EEC 73 23 EEC 89 336 EEC Harmonized Euro Norms with which machine complies EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 1050 EN 61000 6 1 EN 61000 6 3 Technical Standards with which machine complies NA Signature Sales Manager General Manager Products Packaging Technology Packaging Technology R Kieffer M ...

Page 19: ...at affects or detracts from the performance of the tool SIGNODE MAKES NO WARRANTY EXPRESSED OR IMPLIED RELATING TO MERCHANTA BILITY FITNESS OR OTHERWISE EXCEPT AS STATED ABOVE AND SIGNODE S LIABILITY AS ASSUMED ABOVE IS IN LIEU OF ALL OTHERS ARISING OUT OF OR IN CONNECTION WITH THE USE AND PERFORMANCE OF THE TOOL IT IS EXPRESSLY UNDERSTOOD THAT SIGNODE SHALL IN NO EVENT BE LIABLE FOR ANY INDIRECT ...

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