Signode AK200HDX-19 Operation, Parts And Safety Manual Download

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PARTS LIST

Description:

Strapping head AK200-HDX

Drawing N°:

464631

Version/Part N°:

32 mm strap size

464631

25 mm strap size

464624

19 mm

strap size

464618

Pos.

Qty.

Description

Drawing N°.

DIN/Version

Part N°.

Proximity switch „Final tension
reached“

461764

Proximity switch „Strap
disturbance“

IFM IN 5129

464400

Drive motor

230 / 400 V, 3 Ph, 50 Hz

461059

Special drive motor

500 V, 3 Ph, 50 Hz

462291

270 / 480 V, 3 Ph, 60 Hz

462732

Weld motor

EM 94-50 230 V, 50/60 Hz

464381

83a 2

Brushes for weld-motor

EM 94-50 230 V

464382

83b 2

Brush holder

464383

83c

Brush cap

464384

83d 1

Amature assembly

464385

83e 1

Terminal connector 3 pot

464353

Base housing

HAN 24 ASG 2RB

463346

Female insert

HAN 24 E STI.S

463347

Cam follower

KR 19 PP

464289

DU-bushing

463382

Roller, version 1

463377

Pin, version 1

463378

Bolt lock

461097

Countersunk screw

M4x6

7991

462105

Snapper

462033

Grooved collar

462299

Adjustment screw

462298

Washer

462428

Gate, right

Version 32 mm

25 mm

19 mm

464638
464461
464312

Gate, left

Version 32 mm

25 mm

19 mm

464639
464462
464313

Summary of Contents for AK200HDX-19

Page 1: ...e customer s reponsibility to have all operators and servicemen read and understand this manual Contact your local Signode representative for additional copies of this manual As at 28 March 2011 PLASTIC STRAPPING HEAD MODEL AK200HDX 19 25 32 mm Serial N 09 2008 SN3627 ...

Page 2: ...p switch Holding brake cam shaft Transmission Drive motor Drive motor Strap entry chute Weld Motor Pusher cover plate Sealing Mechanism Air blowing device Strap guide wedge Feed wheel Back up roller chain Drive motor Disk washer with aux spring Sealing punch polder Cam shaft ...

Page 3: ... strap chute area AFTER 1 Shut off all electric an air power 2 Remove all tools debris and other objects from machine area 1 Shut off and lock out electric and air power 2 Remove packages from machine 3 Do not stand or walk on conveyor service machine 4 Follow the maintenance instructions in your manual 5 Use the correct tools to repair machine 6 Never adjust repair or oil moving machinery ADDITIO...

Page 4: ...haft wrench Push the strap into the strap guide channel until it meets resistance then insert strap into the head using operating mode Wear gloves Important Caution To prevent strap jams natural strap curl in the direction shown with the curl up Disk Washers Strap Cam Shaft Wrench Part No 0460605 Back up roller Chain ...

Page 5: ...ert the camshaft wrench into the hole at the end of the pusher lever and move it towards the right The pusher opens and exposes the die holder and vibrator for inspection and cleaning Cam shaft wrench Part No 0460605 Pusher cover plate ...

Page 6: ... guide channel to remove pieces of strap and to turn the cam shaft by hand the back up roller chain must be disengaged First of all release the back up roller chain and pull out the pin Then disengage the complete chute wedge with the chain Cam shaft Pin ...

Page 7: ...justment screw clockwise and decreased by turning it counter clockwise If an extreme low strap tension is desired you may reduce the disk washers and add on compression spring Refer to your instruction manual under chapter disk washer Drawing No 100 07 soft Adjustment screw ...

Page 8: ...tch With no strap present the strap Stop switch is not actuated Strap passing the switch actuator pushes the same down energizing the proximity switch B102 Strap stop Proximity switch Switch actuator B102 Proximity Switch strap stop Cam shaft position 0 ...

Page 9: ...mity switch B103 B104 pusher open closed Cam shaft position 0 Cam shaft position 9 Pusher closed B104 Proximity switch pusher closed Energized diode lit Pusher fully open B103 Proximity switch pusher open Energized diode lit ...

Page 10: ...om high speed to slow speed tension Switching energized high speed tensioning diode lit Cam shaft position before 2 Not energized slow tension Cam shaft position behind 2 B105 Proximity switch Pre Tension reached B105 Proximity switch Pre Tension reached ...

Page 11: ... for brake final tension reached Not energized strap is being tensioned slow B106 Proximity Switch Final tension reached B106 Proximity switch Final tension reached Cam shaft position at 3 Energized diode lit Strap tension is Cam shaft position at 4 ...

Page 12: ...Proximity switch B106 strap tension reached will be occupied for the second time Strap drive brake Y36 will be connected 5 Loop grip presses firmly both straps Tip of strap and strap end clamped Proximity switch B105 Pre tension reached will be activated again strap slacken for cut off at no load starts 6 Weld motor starts and strap will be cut Proximity switch B105 pre tension reached will be fre...

Page 13: ...SERVICE AND MAINTENANCE MANUAL FOR STRAPPING HEAD MODEL AK200 HDX 19 25 32 mm ...

Page 14: ... mm 25 mm 19 mm 31 Sub Assembly Drawings Parts List 11 32 Strapping Head 464631 Version 32 mm 464624 Version 25 mm 464618 Version 19 mm 33 Sealing Mechanism 464655 Version 32 mm 464656 Version 25 mm 464657 Version 19 mm 39 Transmission 15 100 36 43 Strap Drive 464626 47 Brake 100 14 50 Intermediate Shaft 464291 52 Camshaft 464613 54 Camshaft Brake 150 15 56 Spring Assembly 100 07 58 Insert Guide w...

Page 15: ...en operating and maintaining the head it is important to regard all safety regulations valid in the country of operation and supplied by the appropriate safety board or organization NOTE Before starting the head check feeding direction of strap drive For a long lifetime of the feed wheel ring it is important that the feed wheel ring does not run without strap during strap threading The strap feed ...

Page 16: ...nd strap quality Feed and Take Up Rate 1 25 m sec high 0 07 m sec slow Tension max 6000 N adjustable Min Package Face approx 150 mm Joint Time approx 4 5 seconds incl 2 sec cool off time Weight 95 kg Power Source 400 V 3 Ph 50 Hz CAUTION In case of different motor connection for USA 270 480 V 3 Ph 60 Hz Control Voltage 24 V Weld Motor 230 V 50 60 Hz ...

Page 17: ... manually by inching push button In addition the function Shutter Open Closed can also be operated manually by inching push button Because of the high resistance from the tension cam it is not possible to turn the camshaft by hand If it necessary to turn the camshaft by hand Please disconnect first the strap guide chain Remove the release pin see Rep 58 figure 0464631 page 33 and swing strap guide...

Page 18: ...4 Strapping head drive allegory ...

Page 19: ...t brake Camshaft B102 Proximity Switch Strap stop Strap Feed Stop See drawing 464631 Rep 76 B103 Proximity Switch Shutter open See drawing 464631 Rep 77 B104 Proximity Switch Shutter close See drawing 464631 Rep 78 B105 Proximity Switch Pre tension reached See drawing 464631 Rep 79 B106 Proximity Switch Final Tension reached See drawing 464631 Rep 80 B183 Proximity Switch Strap Disturbance and Str...

Page 20: ...be activated see drwg 464631 pos 76 page 33 The activated strap feed switch initiates the large clutch Y22 after a delayed time causing the motor M24 to interrupt feeding after a certain time depending on the setting of the time relay This setting directly influences the strap overlap length During strap feed the camshaft brake Y38 is energised Next step strap being clamped will be initiated The m...

Page 21: ...tates from point 3 into point 4 Because of the planetary gear drive function and depending on the raising strap tension and raising resistance due to the risk of the cam disc a relative moment between the strap drive and camshaft occurs until the adjusted max strap tension on camshaft point 4 has been reached At camshaft point 4 the sensor Strap tension reached will be activated for the second tim...

Page 22: ...e of the vibrator the weld oscillation will be reached First the cutter blade cuts off the strap end under no load and the vibrator presses both straps oscillating on top of another The oscillation process melts both layers of strap together Depending on the strap quality the programme sequence is set approx 0 5 sec and the weld motor stops The strap ends will be combined by the motionless vibrato...

Page 23: ...sealing mechanism until limit switch Head back to home position machine installation is activated Next step Shutter close is activated The camshaft rotates now from position 9 into position 0 Hereby the strap drive brake Y36 is activated and the camshaft brake Y38 de activated At the same time the large clutch Y22 is activated Before reaching position 0 the sensor Strap tension reached will be de ...

Page 24: ...t strap tension The sensor max strap tension reached will be activated for the second time The brake Y36 will be activated Position 5 Loop grip presses firmly both straps tip of strap and strap end clamped Proximity switch Pre tension reached will be activated again Hereby strap slacken strap at no load is activated Position 6 The vibrator and cutter blade move forward The strap will be cut off at...

Page 25: ...Proximity switch B106 strap tension reached will be occupied for the second time Strap drive brake Y36 will be connected 5 Loop grip presses firmly both straps Tip of strap and strap end clamped Proximity switch B105 Pre tension reached will be activated again strap slacken for cut off at no load starts 6 Weld motor starts and strap will be cut Proximity switch B105 pre tension reached will be fre...

Page 26: ...ative camshaft brake via the gear pos 9 2 It takes over the strap feed in take up direction tension direction The feed wheel ring is driven via the solid shaft drwg 464626 pos 2 page 47 and the planetary gears pos 10 Because the drive motor changes direction of rotation the strap feed also feeds in tension direction When the max strap tension has been reached the feed wheel will stop Hereby the pl...

Page 27: ...l be lubricated with a high temperature grease see drwg 464655 pos 21 page 39 Grease bolt for eccentric arm connection between vibrator and eccentric lever see drwg 464655 pos 27 Grease the cam follower roller and check the cam follower roller for proper rotation Apply grease on both sides of lever cam follower roller will be lubricated with MOLYKOTE LONGTERM 2 PLUS see drwg 464631 pos 63 64 65 pa...

Page 28: ... screw see drwg 464655 pos 35 page 39 Pull out complete gripper 6 3 To remove vibrator see drwg 464655 pos 25 page 39 Remove spring retainer see drwg 464655 pos 5 page 39 and 2 pcs pressure springs with guide pins Open shutter see drwg 464655 pos 1 page 39 Remove pressure pad for shutter see drwg 464655 pos 13 page 39 Remove socket head cap screw see drwg 464655 pos 35 page 39 Remove connection bo...

Page 29: ...ssion see drwg 464631 pos 8 page 33 Remove pulley guards see drwg 464631 pos 39 55 page 33 Loose socket head cap screw see drwg 464631 pos 19 page 33 to slacken toothed V belt see drwg 464631 pos 61 page 33 Remove timing belt Remove socket head cap screw see drwg 100 36 pos 63 page 43 and take off the transmission In order to reduce down time we recommend the purchase of a transmission for quick e...

Page 30: ...camshaft into position 7 Remove socket head cap screws from camshaft flange Use long socket head cap screws and insert them into thread of camshaft flange pull off camshaft flange Note Take care that the cams have no contact with the levers and the proximity switches Remove camshaft Remove countersunk screw and disc see drwg 464613 pos 7 and 17 page 33 and remove bevel gear and ball bearing Remove...

Page 31: ...collar In case the gripping force is insufficient for welding joint clamping tip of strap or clamping strap end re adjustments as described in sections 7 1 till 7 3 should be made Whenever re adjustments have been made it is necessary to maintain a remaining gap of 0 5 mm between the cam lever and the grooved collar after the proper pressure has been set so that the pressure still can be increased...

Page 32: ...s in the clamping zone 7 3 Loop grip adjustment for clamping strap end see drwg 464655 pos 7 page 39 Pre feed strap until tip of strap exits the head Rotate camshaft into position 7 Now only one strap will be clamped by the loop grip against the shutter Tighten the adjustment screw always by 1 raster until the gripper is clamping the strap The strap is being clamped when increased resistance is no...

Page 33: ...ent the guide shaft see drwg 100 07 pos 1 page 58 from turning 7 6 Adjustment of the roller chain The proper chain tension is set at the factory for a particular strap thickness If adjustments are necessary please pay attention to the following a Compression spring Pre tension reached Changing into slow tension according to fig 100 07 page 58 Adjustment of spring stroke with strap being inserted m...

Page 34: ...7 15 Nm at transmission 100 36 page 43 is not activated Inspect fuse fast switching device and cable terminals of transmission 8 04 After completion of a strapping cycle the strap tip hits the cutter blade when re entering The vibrator support jams Remove and clean see section 6 3 of the manual Spring in pressure pad in pos 8 drwg 464655 page 39b jams or is missing Free pressure pad or insert spri...

Page 35: ...trap drive at take up shifts too soon into low gearing Gripper support is set too tight Reset see section 7 0 7 2 of the manual Pre tension spring for strap tension set too soft Readjust pre tension spring 8 13 The head pulls the strap too hard down onto the package and the camshaft does not stop shortly before point 4 Pre tension spring for strap tension set too high Readjust pre tension spring L...

Page 36: ...el ring or replace see section 6 7 of the manual If feed wheel ring exchange necessary reduce strap tension adjustment Readjust pre tension spring adjustment too low 8 23 During take up strap tension the strap tip is being pulled out of the head while the camshaft stops shortly before point 4 Gripper support is set too tight Readjust contact pressure see section 7 0 and 7 2 The teeth of the clampi...

Page 37: ...shaft does not stop at holding point 9 Proximity switch B103 Shutter open defect or switch position not reached Proximity switch B105 Pre tension reached defect Check proximity switch Align sensor actuator 8 34 The strap drive and the camshaft do not move while the motor runs One or both clutches are not activated Y22 Y37 Inspect fuse fast switching device and cable terminals of transmission 8 35 ...

Page 38: ... page 39 for wear Check needle bearing see drwg 464655 pos 21 page 39 on eccenter shaft Open shutter and check easy movement of vibrator drive 8 37 Strap is not being cut off correctly Tolerance between cutter blade and gripper too large Reduce tolerance of gripper by readjusting setting screws see drwg 464655 pos 47 48 Page 39 ATTENTION Plungers grippers must move freely Insert spacer between cut...

Page 39: ... 17 4 Pressure spring D 231 461428 33 18 2 Pressure spring D 230 A 461429 34 19 4 Pressure spring D 063 F 464239 67 in Pos 7 20 1 Spring D 166 460320 59 21 1 Gripper plate HDX 19 mm 25 mm 32 mm 464675 68 in Pos 7 22 1 SHC Head cap screw shallow head M5x16 DIN 7984 464406 76 23 1 Schnorr safety disk H1235 5 464398 77 ASSEMBLY AK200 HDX HEAD Pos Qty Description Part N Pos in Sub Ass y 24 1 Pressure ...

Page 40: ... lg 464686 31 17 4 Pressure spring D 231 461428 33 18 2 Pressure spring D 230 A 461429 34 19 4 Pressure spring D 063 F 464239 67 in Pos 7 20 1 Spring D 166 460320 59 21 1 Gripper plate HDX 19 mm 25 mm 32 mm 464675 68 in Pos 7 22 1 SHC Head cap screw shallow head M5x16 DIN 7984 464406 76 23 1 Schnorr safety disk H1235 5 464398 77 ASSEMBLY AK200 HDX HEAD Pos Qty Description Part N Pos in Sub Ass y 2...

Page 41: ... 17 4 Pressure spring D 231 461428 33 18 2 Pressure spring D 230 A 461429 34 19 4 Pressure spring D 063 F 464239 67 in Pos 7 20 1 Spring D 166 460320 59 21 1 Gripper plate HDX 19 mm 25 mm 32 mm 464675 68 in Pos 7 22 1 SHC Head cap screw shallow head M5x16 DIN 7984 464406 76 23 1 Schnorr safety disk H1235 5 464398 77 ASSEMBLY AK200 HDX HEAD Pos Qty Description Part N Pos in Sub Ass y 24 1 Pressure ...

Page 42: ...omplete 464623 17 17 1 Gate right vers 32 464638 96 18 1 Gate left vers 32 464639 97 19 2 Spring retainer 072400 98 20 2 Spring retainer 040460 99 21 4 Gate spring 072432 100 22 1 Switch lever 462133 101 23 42 Belleville washer 462995 104 24 1 Guide shaft 460648 106 25 1 Pressure spring D 313 Q 462484 107 26 1 Segment version HDX 32 464648 109 Sub assembly Sealing Mechanism Pos Qty Description Par...

Page 43: ...mplete 464623 17 17 1 Gate right vers 25 464461 96 18 1 Gate left vers 25 464462 97 19 2 Spring retainer 072400 98 20 2 Spring retainer 040460 99 21 4 Gate spring 072432 100 22 1 Switch lever 462133 101 23 42 Belleville washer 462995 104 24 1 Guide shaft 460648 106 25 1 Pressure spring D 313 Q 462484 107 26 1 Segment version HDX 25 464649 109 Sub assembly Sealing Mechanism Pos Qty Description Part...

Page 44: ...mplete 464623 17 17 1 Gate right vers 19 464461 96 18 1 Gate left vers 19 464462 97 19 2 Spring retainer 072400 98 20 2 Spring retainer 040460 99 21 4 Gate spring 072432 100 22 1 Switch lever 462133 101 23 42 Belleville washer 462995 104 24 1 Guide shaft 460648 106 25 1 Pressure spring D 313 Q 462484 107 26 1 Segment version HDX 19 464649 109 Sub assembly Sealing Mechanism Pos Qty Description Part...

Page 45: ...4649 109 Page 33 2 1 Strap guide wedge AK200 25 compl 464685 60a Page 39 3 1 Strap guide wedge AK200 25 compl 464465 10 Page 33 4 1 Guide AK200 25 464452 62 Page 39 5 2 Spacer 464459 15 Page 39 6 0 Side guide ring 7 Page 48 8 1 Feed wheel ring 464635 6 Page 48 CONVERSION KIT to AK200 HDX 19 Part no 464698 Pos Qty Description Part N Pos in Sub Ass y 1 1 Segment AK200 HDX 19 464650 109 Page 33 2 1 S...

Page 46: ...4656 vers 25 mm 464657 vers 19 mm 39 Transmission 15 100 36 43 Strap Drive 464626 47 Brake 100 14 50 Intermediate Shaft 464291 52 Camshaft 464505 54 Camshaft Brake 150 15 56 Spring Assembly 100 07 58 Insert Guide with Spring 464643 60 Strap Guide Wedge 464465 62 Air Blowing Device 464269 64 Electrical Plans Installation 1 Plug Wiring 65 2 Plugs Wiring 66 ...

Page 47: ...33 ...

Page 48: ...shaft Version 32 mm 464613 7 1 Sub Assy Camshaft Brake 150 15 462840 8 1 Sub Assy Transmission 100 36 462953 9 1 Sub Assy Spring 100 07 461445 10 1 Strap guide wedge Version 32 mm 25 mm 19 mm 464636 464465 464310 11 1 Sub Assy Insert guide with spring Version 32 mm 25 mm 19 mm 464643 464644 464645 12 1 Pin Version 32 mm 464654 13 1 Hex screw M18x16 933 0WT0460 14 1 Washer 8 4 25 2 9021 462102 15 1...

Page 49: ...1 Timing belt pulley 100 00 060 22 Z Standard 26 Z 0 75 KW Mot 18 Z 60 Hz Vers 462914 463353 462984 32 1 Thread pin M4x6 914 462744 33 1 Lever shaft 100 00 018 460016 34 1 Washer 100 00 019 460018 35 2 Soc head cap screw M6x20 912 0WT0841 36 1 Soc head cap screw M8x16 7991 0WT0631 37 2 Thread pin M6x10 913 462663 38 2 Washer 25x35x0 5 988 0WT3124 39 1 Guard 100 10 023 462846 40 2 Soc head cap scre...

Page 50: ...056 462844 60 1 Timing belt HTD 960 8M 30 462845 61 1 Timing belt HTD 535 5M 15 462915 62 1 Conical element TLK 130 22x47 462843 63 3 Punching lever complete Version 32 464601 64 1 Lever for pusher complete Version 32 464603 65 1 Lever compl 15 thick Version 32 464611 66 1 Collar 150 00 026 464605 67 1 Motor mounting f weld motor 464251 68 1 Cover for weld motor 464252 69 1 Timing belt HTD 318 3M ...

Page 51: ...V 50 60 Hz 464381 83a 2 Brushes for weld motor EM 94 50 230 V 464382 83b 2 Brush holder 464383 83c 2 Brush cap 464384 83d 1 Amature assembly 464385 83e 1 Terminal connector 3 pot 464353 84 1 Base housing HAN 24 ASG 2RB 463346 85 1 Female insert HAN 24 E STI S 463347 86 1 Cam follower KR 19 PP 464289 87 5 DU bushing 463382 88 5 Roller version 1 463377 89 5 Pin version 1 463378 90 10 Bolt lock 46109...

Page 52: ... washer 462995 105 1 Pressure spring D 337 461420 106 1 Guide shaft 460648 107 1 Pressure spring D 313 Q 462484 108 1 Pressure spring D 279 461430 109 1 Segment Version 32 mm 25 mm 19 mm 464648 464649 464650 110 1 Cover plate 464278 111 4 Countersunk screw M4x10 7991 0WT0601 112 8 Lockwasher 4 7980 0WT2254 113 114 22 Chain link 464477 115 12 Ball bearing self aligning 2200 2RS 464502 116 11 Pin 46...

Page 53: ...25 464258 Adjustment after inserting of Belleville washers and fitting bolt key 74 tightened up to limit strap Proper arrangement for Belleville washers 4 pcs spring kits of 6 each Adjustment after inserting of Belleville washers and fitting bolt key 74 tightened up to limit strap Proper arrangement for Belleville washers 6 pcs spring kits of 4 each Adjustment after inserting of Belleville washers...

Page 54: ...39 b ...

Page 55: ... 1 Vibrator support Version 32 464672 10 3 Cross bar 464216 11 1 Sealer plate rear Version 32 464664 12 1 Sealer plate front Version 32 464662 13 1 Pressure pad Version 32 464663 14 1 Spacer 464220 15 2 Spacer Version 32 mm 25 mm 19 mm 464683 464459 464221 16 1 Plate 464222 17 1 Bearing block for eccentric shaft 464366 18 1 Holder for bearing block 464224 19 1 Cover plate 464225 20 4 INA flat cage...

Page 56: ...Form B 6 4 125 0WT2210 41 6 Soc head cap screw M6x20 912 0WT0841 42 2 Soc head cap screw M6x10 912 0WT0838 43 2 Soc head cap screw M6x30 912 0WT0843 44 8 Soc head cap screw M6x10 7984 462120 45 8 Schnorr safety disk 6 mm H1235 6 462122 46 2 Soc head cap screw M6x10 912 0WT0838 47 2 Thread pin M6x16 916 0WT1847 48 2 Hex nut M6 934 0WT2008 49 2 Ball bearing W 201 PP 464372 50 2 Lock ring intern 32 m...

Page 57: ... 19 mm 464680 464456 464315 62 1 Guide Version 32 mm 25 mm 19 mm 464678 464452 464317 63 2 Gripper pad shutter 464659 64 2 Lock ring 4 0 6799 0WT2949 65 2 Hex nut self lock M10 985 0WT2107 66 2 Washer 10 5 125 0WT2212 67 4 Pressure spring D 063 F 464239 68 1 Gripper plate special Version 32 464675 69 70 1 Spring pin 5 x 26 7346 464730 71 1 Pressure spring D 134 461422 72 1 Pressure spring 464213 7...

Page 58: ...43 Transmission 100 36 Insert these screws with loctite If for any reason the transmission will be opened never oil or grease parts It will destroy the function of the clutch ...

Page 59: ...7 462924 8 1 Washer 100 06 008 460625 9 1 Gasket 12x3 460340 10 1 Shaft 100 06 010 460626 11 1 Cover 100 06 011 460627 12 1 Cover 100 06 012 460628 13 1 Spacer 100 06 015 Version 2 462951 14 1 Spacer 100 06 016 460631 15 1 Spacer 100 06 017 460634 16 1 Washer 15x21x1 0 988 0WT3112 17 1 Key A5x5x30 6885 462119 18 19 20 1 Washer GN 184 36 460633 21 2 Ball bearing 6206 2RS 207495 22 1 Ball bearing 60...

Page 60: ...912 462945 32 3 Soc head cap screw M6x16 7984 462988 33 7 Soc head cap screw M4x10 6912 462121 34 35 5 Schnorr safety disk H1235 6 462122 36 5 Schnorr safety disk H1235 4 462123 37 1 Hex nut M8 934 0WT2009 38 39 3 Washer B4 3 9021 462125 40 1 Clutch 60Nm Y22 complete 462943 Armature 460637 Magnet 460640 Rotor 460647 41 1 Clutch 15Nm Y37 complete 460642 42 3 Washer 15x21x0 1 988 462126 43 1 Lug 0B0...

Page 61: ...50 1 Hub and gear complete Version 15 462949 51 52 1 Belt pulley 100 10 043 462848 53 54 55 1 Conical element TLK 130 462843 56 57 1 Metal connection PG 7 2080079 463348 58 1 Counter nut PG 7 0482650 463349 59 1 Receptacle lower part 0900030801 Harting 461691 60 1 Pin insert 461693 61 1 Tüllen housing 463350 62 1 Bushing insert 461692 63 4 Soc head cap screw M8x25 912 0WT0857 ...

Page 62: ...f you exchange the feed wheel ring please exchange the 6 pcs soc hd cap screw also 6 pcs soc hd cap screw property class 10 9 must be tightened symmetrically by 35 Nm turning moment Strap drive AK200HDX 464626 ...

Page 63: ...64533 5 1 Bearing flange 100 03 005 460508 6 1 Feed wheel ring Version 32 mm 25 mm 19 mm 464633 464635 464475 7 2 Side guide ring only with Version 19 mm 464634 8 1 Tension ring 464494 9 1 Gear Z65 464493 10 2 Gear 100 03 010 462012 11 12 1 Internal gear 464532 13 2 Ball bearing 16011 460348 14 1 Ball bearing 6303 2RS 460343 15 1 Ball bearing 6210 2RS 460355 16 1 Ball bearing 6008 2RS 460356 17 2 ...

Page 64: ... spring element TLK300 464495 27 8 Soc head cap screw M8 x 30 912 10 9 464496 28 1 Conical element TLK 130 462843 29 30 1 Washer 17x24x1 988 462114 31 32 2 Pin 100 03 014 175 460580 33 6 Lock Washer 8 7980 0WT2254 34 6 Soc head cap screw M8x35 10 9 7984 464534 35 3 Thread pin M4x8 916 only Version 19 463449 36 22 Lock washer 6 7980 0WT2256 37 1 Gear 100 13 015 462458 38 2 Roll pin 6x18 1481 0WT267...

Page 65: ...50 50 Brake 100 14 Strap center Insert these screws with loctite ...

Page 66: ...1 Spacer 100 14 003 462463 9 2 Ball bearing 6006 2Z 463345 10 1 Gear brake 24 5602345 462464 11 1 Cover 00 14 004 462465 12 1 Lock ring intern 55 472 0WT2935 13 1 Washer 36 GN 184 462529 14 1 Countersunk screw M6X16 7991 0WT0622 15 3 Hex head cap screw M6x20 912 0WT0841 16 2 Roll pin 6x18 1481 0WT2670 17 4 Hex head cap screw M8x16 912 0WT1030 18 6 Hex head cap screw M6x16 912 0WT0840 19 6 Lock was...

Page 67: ...52 Intermediate shaft 464291 ...

Page 68: ...ver 150 14 002 462546 3 4 Soc head cap screw M6x20 912 0WT0841 4 1 Spacer 100 05 004 462034 5 4 Lock washer 6 7980 0WT2256 6 1 Bevel gear with involute connection 462963 7 1 Gear with involute connection 462967 8 4 Thread pin flat M8x10 913 0WT1809 9 2 Ball bearing 6304 2RS 460359 10 2 Lock ring extern 20x1 2 471 0WT2818 11 1 Lock ring intern 52x2 472 0WT2934 12 1 Washer 20x28x1 988 462117 ...

Page 69: ...54 Camshaft 464613 Insert these screws with loctite Note When exchanging the cams please note that the imprinted number points towards in the conical gear wheel of 4 each ...

Page 70: ...1 Key B10x8x125 6885 462115 13 1 Bevel gear with involute connection 462963 14 1 Ball bearing 6306 2RS 460354 15 1 Lock ring extern 30x1 5 471 0WT2828 16 1 Lock ring intern 72x2 5 472 0WT2944 17 1 Countersunk screw M8x16 7991 0WT0631 18 2 Countersunk screw M8x10 7991 0WT0620 19 1 Cam 200 5 464617 20 1 Cam 200 3 A 464616 21 1 Cam 200 2 25 464615 22 1 Cam 200 1 A 464614 23 1 Freewheel f camshaft KK3...

Page 71: ...56 Insert these screws with loctite Strap drive pos 9 necessary clearance Brake Camshaft turn 150 15 ...

Page 72: ...62955 9 1 Washer 28 GN 184 Ganter 460633 10 1 Countersunk screw M6x16 7991 0WT0622 11 1 Clutch coupling compl 15Nm 100 06 460642 12 3 Schnorr lock washer H1235 4 462123 13 3 Soc head cap screw M4x10 6912 462121 14 1 Washer 15x21x0 5 988 0WT3110 15 ca 6 Washer used as necessary 15x21x0 1 988 462126 18 1 Key A5x5x30 6885 462119 19 2 Soc head cap screw M8x20 912 0WT0856 20 2 Lock washer 8 7980 0WT225...

Page 73: ...ith loctite Mark these screw position with sealing wax Note Apply normal commercial grease to the shaft after approx 20 000 strap cycles or after 1 month Spring assembly 100 07 5 mm 6 mm Spring stroke with strap being inserted ...

Page 74: ...ment nut 100 07 004 460653 5 1 Spacer 100 07 005 460654 6 7 8 1 Swivel bearing GE 14 PB 460657 9 1 Toggle head SAK 10 ESA 460656 10 11 42 16 Belleville washer 40x14 3x1 5x2 75 460658 12 1 Compression spring D 337 461420 13 1 Soc head cap screw M10x15 912 0WT0870 14 1 Washer B 10 5 125 0WT2212 15 2 Hex nut M10 439 0WT2057 16 1 Thread pin M8x6 916 462128 17 1 Compression spring D 279 461430 18 2 Was...

Page 75: ...hout strap in head clearance between pos 4 and pos 7 approx 1mm Readjust during wear of feed wheel ring Attention When adjusting compression spring do not risk any strap deformation Reduce pre tension of compr Spring pos 7 after exchange of feed wheel ring so that clearance of 1 mm is provided 9 21 9 22 Insert guide with spring 464643 ...

Page 76: ... 1 Cover plate 464536 6 1 Adjustment screw 100 15 006 462482 7 1 Compression spring D 313 Q 462484 8 1 Fitting bolt M8x9k6x60 610 464651 9 5 Hex nut M8 934 0WT2009 10 1 Hex nut M10 934 0WT2010 11 2 Bushing 460380 12 2 Countersunk screw M8x25 7991 0WT0633 13 2 Thread insert 30208016 462021 14 1 Stop device 464499 15 1 Catch pin GN617 6AK 464498 16 1 Hex Nut M8 934 0WT2009 17 1 Hex Screw M8 x 60 931...

Page 77: ...62 Insert guide wedge 464636 ...

Page 78: ...sion 32 25mm 19 mm 464464 462005 7 1 Pin Version 32 mm 25 mm 19 mm 464640 464463 461521 9 1 Washer 5 3 125 0WT2209 10 1 Soc head cap screw M5x55 912 0WT0833 11 1 Soc head cap screw M5x40 912 0WT0830 12 1 Soc head cap screw M5x12 912 0WT0824 13 2 Hex nut M5 985 0WT2103 14 1 Thread pin 45H M4x6 914 462744 15 1 Lock washer 5 7980 0WT2255 16 1 Compression spring D 050 Version 19 25mm 461754 17 2 Sprin...

Page 79: ... Qty Description Drawing N DIN Version Part N 1 1 Fitting SCK600 K 460279 2 1 Tube 462934 3 1 Mounting for tube 462933 4 1 Sleeve 1 8 464401 5 1 Seal ring KF 18 1 8 460190 6 1 Plastic hose PL 600 750 lg 460256 7 1 Quick connection CK 1 8 PK6 460299 8 1 Soc Head cap srew M6x20 912 0WT0841 ...

Page 80: ...65 ...

Page 81: ...66 ...

Page 82: ...age 42 Pos 63 Nr 464230 Nr 464659 M Funck 02 2010 09 02 JMM Up dated all pages and page 31 Pos 9 01 2010 08 24 Hunecken Page 2 8 13 28 29 30 31 34 38 42 47 48 54 56 00 2009 01 29 Supper Original Version Rev Date Name Description ...

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