Signet FC50K-CC Manual Download Page 3

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EV DC FAST CHARGER MANUAL

SIGNET SYSTEMS Inc.

INDEX

Page Section Description

IMPORTANT SAFETY INSTRUCTIONS ------------------------------------------------------

1. INTRODUCTION

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2. APPLICATION

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3. RECEIVING THE CHARGER --------------------------------------------------------------

4. STORAGE --------------------------------------------------------------------------------

5. MOVING AND TRANSPORT

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6. GENERAL CHARACTERISTICS

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7. MECHANICAL CHARACTERISTICS

7-1. Dimensions

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7-2. Inside / Outside view

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8. BLOCK DIAGRAM -----------------------------------------------------------------------

9. INSTALLATION

9-1. Location ------------------------------------------------------------------------

9-2. Installation Procedure

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9-3. Wiring procedure standard DC fast charger

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9-4. Wiring & Grounding

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10. Charging operation

10-1. Checking Installation condition -------------------------------------------

10-2. Operating sequence

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10-3. Prepare for Test Run

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10-4.

Accessing hidden program menu

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10- 5. Charging system initial setting

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10- 6. Administrator Setting

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10-7. Start Charging ---------------------------------------------------------------

10-8. Stop Charging ---------------------------------------------------------------

10-9. Error situation ---------------------------------------------------------------

10-10. Emergency Stop ----------------------------------------------------------

11. MAINTENANCY

11-1. Checking filter and Replacement

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11-2. Checking Module Status

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11-3. Order of Replacing Module

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11-4. Assembly of Module

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11-5. Fault code and Trouble shooting ----------------------------------------

12. Warranty -------------------------------------------------------------------------------

Summary of Contents for FC50K-CC

Page 1: ...EV DC FAST CHARGER MANUAL SIGNET SYSTEMS Inc 1 EV DC FAST CHARGER Manual FC50K CC v 03 ...

Page 2: ...u have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Signet System Inc All pertinent state regional and local safety regulations must be observed when installing and using this product...

Page 3: ...3 Wiring procedure standard DC fast charger 14 9 4 Wiring Grounding 14 10 Charging operation 10 1 Checking Installation condition 15 10 2 Operating sequence 15 10 3 Prepare for Test Run 16 10 4 Accessing hidden program menu 17 10 5 Charging system initial setting 18 10 6 Administrator Setting 19 10 7 Start Charging 20 10 8 Stop Charging 21 10 9 Error situation 22 10 10 Emergency Stop 22 11 MAINTEN...

Page 4: ... technician DO NOT MODIFY This Signet Systems charger should not be modified in any way This will void the warranty compromise protection and could result in a possible shock or fire hazard DANGER To reduce the risk of fire or electric shock carefully read and follow these important safety and operating instructions before installing or operating the charger DANGER Risk of electric shock Disconnec...

Page 5: ...onnect the plug while the charger on Doing so will cause arching and burning of the connector resulting in charger damage or battery explosion WARNING Do not operate the charger with the door open or with any panels removed WARNING Do not operate the charger if it has been dropped received a sharp blow or otherwise damaged in any way Call your service representative WARNING Dusty environments may ...

Page 6: ...een carefully inspected If a shipment arrives with the crating or packing damaged have the carrier note the condition on the receipt Check as soon as possible for concealed damage If damage has occurred notify and file a claim with the carrier at once Do not return the unit to the shipper Failure to follow this procedure may result in refusal by the carrier to honor any claims 4 STORAGE When the c...

Page 7: ...5 C to 40 C Protective Function Reverse polarity protection Short circuit protection Over temperature protection Over voltage Under voltage protection Ground fault detection BMS Communication CAN2 0A B CHAdeMO PLC SAE Combo Protocol CHAdeMO protocol Ver0 9 CHAdeMO SAE J1772 IEC 15118 SAE Combo Cooling Cooling Fans Compliance and Safety CE CHAdeMO KS cMETus MET Listed to UL Standards Display LCD 7 ...

Page 8: ...EV DC FAST CHARGER MANUAL SIGNET SYSTEMS Inc 8 7 MECHANICAL CHARACTERISTICS 7 1 Dimensions ...

Page 9: ...AL SIGNET SYSTEMS Inc 9 NOTE 1 Material SUS 2 Surface Silver and Black power spray 3 Front Surface Color White 4 About Net Weight 180 kg 5 Optional Input Cable Output Charging Plug CHAdeMO Output Charging Plug SAE J1772 CCS1 ...

Page 10: ...CK 3 RF Card Reader 15 Main Control Board 4 Emergency Switch 16 PLC Modem 5 CHAdeMO Charging Connector 17 Modem 6 SAE J1772 CCS1 Combo Connector 18 Hub 7 DC Relay 19 Noise Filter EMI 8 DC DC Output BUSBAR 20 Main Power Circuit Breaker 9 Module Setting BAR 21 Magnetic Contactor 10 CAN Jumper Cable 22 AC Watt hour Meter 11 Module Setting Board Cable Set 23 AC DC SMPS 12 Module Status LED FRONT VIEW ...

Page 11: ...d Reader 15 Main Control Board 4 Emergency Switch 16 PLC Modem 5 CHAdeMO Charging Connector 17 Modem 6 SAE J1772 CCS1 Combo Connector 18 Hub 7 DC Relay 19 Noise Filter EMI 8 DC DC Output BUSBAR 20 Main Power Circuit Breaker 9 Module Setting BAR 21 Magnetic Contactor 10 CAN Jumper Cable 22 AC Watt hour Meter 11 Module Setting Board Cable Set 23 AC DC SMPS 12 Module Status LED FRONT VIEW REAR VIEW ...

Page 12: ...EV DC FAST CHARGER MANUAL SIGNET SYSTEMS Inc 12 8 BLOCK DIAGRAM ...

Page 13: ... To reduce the risk of fire install the charger on a non combustible surface such as concrete stone brick or steel 6 The front of the charger must remain unobstructed for serviceability 9 2 Installation Procedure The cabinet must be fixed on a concrete base complying with the following Our recommendation for concrete base size is minimum 1000 W x1000 D x100 H mm 1 Fix the channel base included in ...

Page 14: ...ad on battery charger Connections to battery charger shall comply with all local codes and ordinances DANGER IMPROPER CONNECTION OF THE GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK 3P3W 208V 3P4W 480V N0 Terminal Assignment 3P3W 208V 3P4W 480V Phase 1 L1 M8 Phase 1 L1 M8 Phase 2 L2 M8 Phase 2 L2 M8 Phase 3 L3 M8 Phase 3 L3 M8 Neutral N M8 Input ground terminal FG M8 Input ground term...

Page 15: ...D OR DEFECTIVE CONNECTOR MAY RESULT IN A RISK OF OVERHEATING OR ELECTRIC SHOCK 10 1 Checking Installation condition Make sure the charger has been installed according to the directions in this manual Failure to do so could result in personal injury and damage to the equipment 10 2 Operating sequence User Authentication Release automatic lock on the power feed connector Connect to electric vehicle ...

Page 16: ...nal module numbers are shown from 1 to 3 Switch ON main circuit breaker After checking standby screen for card authentication and module numbers switch ON main circuit breaker located on the bottom left Check whether every unit status LED for each module is ON If every unit status LED is ON all preparations for charge are completed Closing rear door If the above process is completed make sure to c...

Page 17: ...EV DC FAST CHARGER MANUAL SIGNET SYSTEMS Inc 20 10 7 Start Charging Default Mode Network Mode Mobile app RFID Auth ...

Page 18: ...EV DC FAST CHARGER MANUAL SIGNET SYSTEMS Inc 21 10 8 Stop Charging Default Mode Network Mode Mobile app RFID Auth ...

Page 19: ...e CHECK button Default Mode Network Mode Mobile app RFID Auth 10 10 EmergencyStop Description Emergency stop In case an emergency happens while charging press EMERGENCY STOP button in front side to immediately stop charger from charging When EMERGENCY STOP button is pressed red lamp will be ON in front of button Charging status LED indicator will blink with Red User Display Description Resetting e...

Page 20: ...hecking Module Status How to check module for defects Press the Top right side on display to check charger s status On password input screen enter access code 1 5 9 then hit APPLY button Check numbers on module status for defects When everything is normal number 3 will be shown beside module number The number displayed 0 to 3 indicate number of normal functioning unit in the module Charging is pos...

Page 21: ...ng any maintenance procedures Open rear door and switch off all circuit breakers There is a danger of getting an electric shock if you approach the inside of charger without switching OFF ground fault circuit interrupter Detach signal lines connected to module Detach covers of terminals Detach wrench bolts fixed to in output busbar 6mm wrench bolt Unlock and open the front door Loosen 4 screws fix...

Page 22: ...ilure 12V power supply problem Wakeup power 12V Power supple check 16 Connector lock failure Failure in power feed connector lock Reconnect the plug to the vehicle if the connector is damaged call customer service 17 Battery voltage incompatible When vehicle target voltage is higher than maximum battery voltage Try reset and then call vehicle service 18 Battery voltage incompatible1 The voltage re...

Page 23: ...arameterDiscovery error Charging parameters does not match with vehicle Try reset then call customer service 40 CableCheck error Requested to stop from vehicle during cable check operation Try reset then call customer service 41 PreCharge error Requested to stop from vehicle during pre charge operation Try reset then call customer service 42 Request time out SessionSetup Vehicle communication does...

Page 24: ...and or v Repair or replacement by any parties not approved by SELLER THE WARRANTIES AND GUARANTEES SET FORTH IN THIS CLAUSE IS EXCLUSIVE AS TO THE PRODUCTS AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL IMPLIED OR STATUTORY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Limitation of Liability In no event shall the SELLER be liable to the Purchas...

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