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CSDI 162 

C-DIAS SAFETY DIGITAL INPUT MODULE 

 

Page 4 

05.10.2018 

 

Explanation of Safety Symbols

 

 

This symbol identifies important or additional information in relation to the opera-
tion of the individual components. 

 

This  symbol  identifies  danger  for  personnel,  the  environment  or  equipment.  If 
safety  instructions  are  not  observed,  it  can  result  in  environmental  or  equipment 
damage and/or pose a danger to the life and health of personnel. 

 
 

Documentation Note

 

 
This documentation is intended exclusively for trained personnel in control and automation 
technology. For installation and the initial start-up of individual modules or the entire Safety 
application,  the  instructions  and  explanations  in  this  documentation  must  be  followed  ex-
plicitly. 
 
 

Delivery Condition

 

 
The  individual  SIGMATEK  Safety  components  are  delivered  in  specific  hard and software 
configurations.  Any  change  of  this  configuration  that  exceeds  the  options  specified in this 
documentation, is unauthorized and invalidates the warranty from SIGMATEK GmbH & Co 
KG. 
 
 

Operator Due Diligence

 

 
The operator must ensure that 
 

  The components are used for their designated purpose only. 

  The components are operated in error-free, fully functional condition only. 

  Only sufficiently qualified and authorized personnel operate the components. 

 

The  documentation  is  complete  and  in  readable  condition  and  available  at  the  site  of 
operation.

 

Summary of Contents for CSDI 162

Page 1: ...and Electrical requirements for UL table 1 1 31 01 2018 5 8 9 13 8 13 14 Removed standard IEC 61508 Added amendments Category 4 and EN Added chapter Conformity with EU Standards Added amendment EN 62...

Page 2: ...6 C DIAS Safety Digital Input Module CSDI 162 8 Module Description 8 Designated Use 9 Mechanical Dimensions 10 Technical Data 11 Input specifications 11 Specifications for the cross circuit detection...

Page 3: ...ontrol 6 Fig 2 CSDI 162 8 Fig 3 Mechanical dimensions 10 Fig 4 CSDI 162 circuit 16 Fig 5 Connector plug coding 20 Fig 6 Simplified status diagram 22 Fig 7 Input circuit structure 24 Fig 8 Simplified r...

Page 4: ...start up of individual modules or the entire Safety application the instructions and explanations in this documentation must be followed ex plicitly Delivery Condition The individual SIGMATEK Safety c...

Page 5: ...t or terminal box for operation General Instructions for Operating the Safety Modules In the Safety System handbook the following topics to be observed are covered System requirements Performance leve...

Page 6: ...5 5 CDIAS_ RD 5 CDIAS_ WR 6 6 CDIAS_A6 6 CDIAS_A7 7 7 CDIAS_A4 7 CDIAS_A5 8 8 CDIAS_A2 8 CDIAS_A3 9 9 CDIAS_A0 9 CDIAS_A1 10 10 CDIAS_D6 10 CDIAS_D7 11 11 CDIAS_D4 11 CDIAS_D5 12 12 CDIAS_D2 12 CDIAS_...

Page 7: ...he Safety CPU and the design tool SafetyDesigner On the C IPC and coupler modules connectors are provided over which the C DIAS bus must be externally supplied with a voltage of 24 V The external supp...

Page 8: ...mergency stop confirmation button etc The Safety input module has 2 non Safety signal outputs TA and TB to test inputs and detect cross circuit errors i e emergency stop Fig 2 CSDI 162 The Safety inpu...

Page 9: ...are people who have completed training or have been trained under supervision of qualified personnel and have been author ized to operate and maintain safety related equipment systems and facilities i...

Page 10: ...CSDI 162 C DIAS SAFETY DIGITAL INPUT MODULE Page 10 05 10 2018 Mechanical Dimensions Fig 3 Mechanical dimensions...

Page 11: ...detection signal outputs Number of 2 Rated output voltage 24 V DC Output voltage range Minimum 18 V Maximum 30 V Output current 100 mA at 24 V Miscellaneous Short circuit proof Table 3 Clock output s...

Page 12: ...rrupt time for volt age interruptions 10 ms Standard UL 508 E247993 Table 4 Electrical requirements Electrical requirements for UL IMPORTANT The device was tested in accordance with the UL 508 Norm as...

Page 13: ...oHS Directive Functional safety standards EN IEC 62061 SIL 3 or SIL CL 3 EN ISO 13849 PL e Cat 4 Configuration 2 channel redundant diverse Safety relevant parameters Diagnostic coverage DC 95 7 Probab...

Page 14: ...e temperature 20 to 85 C Environmental temperature 0 to 55 C Humidity 0 to 95 uncondensed EMV stability According to EN 61000 6 2 2005 industrial area Raised requirements according to IEC 26061 Shock...

Page 15: ...C DIAS SAFETY DIGITAL INPUT MODULE CSDI 162 1 3 Page 15 Miscellaneous Article number 12 891 162 Hardware version 1 x Table 7 Miscellaneous...

Page 16: ...CSDI 162 C DIAS SAFETY DIGITAL INPUT MODULE Page 16 05 10 2018 CSDI 162 Circuit Fig 4 CSDI 162 circuit For the functions and LED display see the following chapter LED Displays...

Page 17: ...gnals is within the defined limits RN Green RUN Indicates the time unlimited LED ST off operational mode ST Yellow Status Lights permanently The module is current ly in service mode Slow blinking freq...

Page 18: ...s Group G4 DI1 X1 1 Digital Input 1 DI2 X1 2 Digital Input 2 DI3 X1 3 Digital Input 3 DI4 X1 4 Digital Input 4 DI5 X2 1 Digital Input 5 DI6 X2 2 Digital Input 6 DI7 X2 3 Digital Input 7 DI8 X2 4 Digit...

Page 19: ...ts Table 9 Connector layout The complete C DIAS connector set 5 connector plugs with spring terminals Phoenix Contact FK MCP 1 5 4 ST 3 5 is included in delivery of the C DIAS module A X5 1 Clock Outp...

Page 20: ...INPUT MODULE Page 20 05 10 2018 Connector Plug Coding Fig 5 Connector plug coding Plug X4 Plug X3 Plug X2 Plug X1 Socket X4 Coding pin 4 Pin 4 Socket X3 Coding pin 3 Pin 3 Socket X2 Coding pin 2 Pin...

Page 21: ...ed coding pin is thereby placed in the socket Concurrently the protruding nose is removed from the corresponding pin in the plug The respective plug can therefore only be inserted into the correspondi...

Page 22: ...a diagnosis based on the LEDs alone consult the corresponding chapter in the Safety System Handbook as well For an exact error analysis the SafetyDesigner must be used Restart Errors The following dia...

Page 23: ...OP mode if other internal errors are detected or errors in remote modules occur The analysis of these errors however requires the use of the SafetyDesigner Troubleshooting Check all modules in the sys...

Page 24: ...CSDI 162 C DIAS SAFETY DIGITAL INPUT MODULE Page 24 05 10 2018 Input Circuit Fig 7 Input circuit structure Digital input Digital input 1 to 16 Internal logic...

Page 25: ...start button S1 should have a 2 channel connection R2 The signal lamp P1 should turn on immediately after pressing the start button S1 To activate the signal lamp P1 a safe output can be used R3 For...

Page 26: ...ction and wired to 2 safe inputs The normally closed contacts of the Emergency Stop switch S2 are connected to the signal outputs A and B over 2 channels cross circuit detection and wired to 2 safe in...

Page 27: ...Pin Connection X1 1 Control relay K1 2 Control signal light P1 3 24 V 4 GND X3 1 2 3 24 V 4 GND Central wiring Control configuration CSDI 162 Con nectors Pin Connection X1 1 Auxiliary contact relay K...

Page 28: ...CSDI 162 C DIAS SAFETY DIGITAL INPUT MODULE Page 28 05 10 2018...

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