SIGMATEK AI 022-1 Operating Manual Download Page 3

 

S-DIAS STRAIN GAUGE INPUT MODULE 

AI 022-1 

 

04.11.2020 

Page 1 

S-DIAS Strain Gauge Input Module 

AI 022-1 

with 2 analog inputs 

The S-DIAS AI 022-1 strain gauge input module is used to analyze meas-
uring bridges (i.e. strain gauge load cells)

With a 24-bit resolution, meas-

urement values are provided with an overall accuracy of 0.035 %. 

The AI 022-1 differs from the AI 022 in the following technical data: 

the resolution of the measurement range is increased to a max-
imum  of  100  %,  the  reduction  in  the  expanded  measurement 
range of 100-150 % for evaluating overstretching of the load cell 
by 50 % was eliminated. 

For increased noise suppression, the hardware input filter has a 
lower limiting frequency of 8 Hz instead of 180 Hz.  

the support of lower impedance load cells (e.g. via the parallel 
connection of several load cells) 

– loads of at least 60 Ω / chan-

nel from the AI 022-1 are now supported; lower load cell loads 
lead  to  a  higher  current  consumption  of  the  module  on  the  
S-DIAS bus 

Summary of Contents for AI 022-1

Page 1: ...AI 022 1 S DIAS Strain Gauge Input Module Operating Manual Date of creation 24 09 2018 Version date 04 11 2020 Article number 20 009 022 1E...

Page 2: ...rved No part of this work may be reproduced edited using an electronic system duplicated or dis tributed in any form print photocopy microfilm or in any other process without express permission We res...

Page 3: ...echnical data the resolution of the measurement range is increased to a max imum of 100 the reduction in the expanded measurement range of 100 150 for evaluating overstretching of the load cell by 50...

Page 4: ...hanical Dimensions 8 3 Connector Layout 9 3 1 Status LEDs 10 3 2 Applicable Connectors 10 3 3 Labeling Field 11 4 Wiring 12 4 1 Wiring Example 12 4 2 Note 13 4 3 Connection Variants 14 5 Mounting 15 6...

Page 5: ...S DIAS STRAIN GAUGE INPUT MODULE AI 022 1 04 11 2020 Page 3 7 4 Setting the FilterDepth 22 7 5 Setting the Force Sensor 22...

Page 6: ...se 3 0 0031 referred to the full scale value for filter Word 2 Temperature drift 3 0 001 C referred to the full scale value of the measuring range Overall accuracy 3 0 035 referred to the full scale v...

Page 7: ...A at 18 V maximum 85 mA at 24 V maximum 71 mA at 30 V If this S DIAS module is connected to an S DIAS supply module with several other S DIAS modules the total current of the modules used must be dete...

Page 8: ...AI 022 1 S DIAS STRAIN GAUGE INPUT MODULE Page 6 04 11 2020...

Page 9: ...55 C Humidity 0 95 non condensing Installation altitude above sea level 0 2000 m without derating 2000 m with derating of the maximum environmental temperature by 0 5 C per 100 m EMC resistance in acc...

Page 10: ...AI 022 1 S DIAS STRAIN GAUGE INPUT MODULE Page 8 04 11 2020 2 Mechanical Dimensions...

Page 11: ...S DIAS STRAIN GAUGE INPUT MODULE AI 022 1 04 11 2020 Page 9 3 Connector Layout...

Page 12: ...rs BLINKING 1 Hz input initialization error 3 2 Applicable Connectors Connectors X1 X5 Connectors with spring terminals included in delivery The spring terminals are suited for the connection of ultra...

Page 13: ...AI 022 1 04 11 2020 Page 11 3 3 Labeling Field Manufacturer Weidm ller Type MF 10 5 CABUR MC NE WS Article number Weidm ller 1854510000 Compatible printer Weidm ller Type Printjet Advanced 230V Artic...

Page 14: ...AI 022 1 S DIAS STRAIN GAUGE INPUT MODULE Page 12 04 11 2020 4 Wiring 4 1 Wiring Example...

Page 15: ...parallel wiring to digital signal lines must be avoided The signal lines must be shielded The shielding must be connected to a shielding bus Avoid parallel connections between input lines and load bea...

Page 16: ...measurement The advantage of this variant is that a 4 pin connector cable can be used for the strain gauge The voltage drop over the circuit for the bridge voltage supply however cannot be compensated...

Page 17: ...nted on the DIN rail as a block and secured with latches The functional ground connection from the module to the DIN rail is made via the grounding clamp on the back of the S DIAS modules The modules...

Page 18: ...AI 022 1 S DIAS STRAIN GAUGE INPUT MODULE Page 16 04 11 2020 Recommended minimum distances of the S DIAS modules to the surrounding components or control cabinet wall a b c distances in mm inches...

Page 19: ...Cycle Times below 1 ms in s FW 50 100 125 200 250 500 V3 00 x x x x x 6 2 Cycle Times equal to or higher than 1 ms in ms FW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 V3 00 x x x x x x x x x x x x x x x x...

Page 20: ..._1 Hardware Class AI022_1 for the S DIAS AI022 1 analog module This hardware class is used to control the AI022 1 hardware module The module has two analog inputs for resistance bridges e g DMS weighi...

Page 21: ...riggers an S DIAS error If this client is initialized with 0 this hardware module is not mandatory at the position This means that it can be removed at any time However which components identified as...

Page 22: ...o 0 or 1 The bit is cleared when the error no longer exists and the analog value valid again Possible Causes Value outside of the valid measurement range No reference voltage Bit 7 Not Ready Indicates...

Page 23: ...r the respective channel is set to factory settings 0 ADC configuration is different to factory settings 1 ADC configuration matches with factory settings 1 Factory settings are not available too old...

Page 24: ...fADC Ex Sync 4 filter depth 5 Conversion time 9 ms cut off frequency 57 7 Hz 7 5 Setting the Force Sensor 1 The gain of the ADC is set correctly according to the data sheet of the sensor The mod ule s...

Page 25: ...Affected page s Chapter Note 21 03 2019 3 1 1 Analog Channel Specification Noise Temperature drift and overall accuracy ap pended 18 12 2019 6 Supported Cycle Times Chapter added 08 09 2020 18 7 Hardw...

Page 26: ...AI 022 1 S DIAS STRAIN GAUGE INPUT MODULE Page 24 04 11 2020...

Reviews: