Sigineer Power TPH 12KW User Manual Download Page 1

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TPH Series Transformer based

3 Phase Pure Sine Wave Inverter Charger

24V/48V to 120/208Vac & 230/400Vac

6KW to 45KW

User’s Manual

Version 1.0

Sigineer Power Limited

Email: [email protected]

TEL: +86 0769 82817616

Manufacturer Information

Summary of Contents for TPH 12KW

Page 1: ...nsformer based 3 Phase Pure Sine Wave Inverter Charger 24V 48V to 120 208Vac 230 400Vac 6KW to 45KW User s Manual Version 1 0 Sigineer Power Limited Email info sigineer com TEL 86 0769 82817616 Manufacturer Information ...

Page 2: ...Saver Mode 10 2 5 6 Protections 12 2 5 7 Remote control Module 12 2 5 8 LED Indicator LCD 13 2 5 9 Audible Alarm 13 2 5 10 FAN Operation 13 2 5 11 DIP Switches 14 2 5 12 Other features 15 3 Installation 16 3 1 Location 16 3 2 DC Wiring recommendation 16 3 3 AC Wiring 18 3 4 Install Flange 19 4 Battery Information 21 4 1 Battery Type 21 4 2 Battery Capacity Rating 22 4 2 1 Battery Discharge Rate 22...

Page 3: ...lt in a risk of electrical shock or fire Internal capacitors remain charged after all power is disconnected 8 The TPH Inverter contains more than one live circuit batteries and AC line Power may be present at more than one source To reduce the risk of electrical shock disconnect both AC and DC power from the TPH Inverter Charger before attempting any maintenance or cleaning or working on any circu...

Page 4: ...ays use identical types of batteries 11 Never install old or untested batteries Check each battery s date code or label to ensure age and type 12 Batteries are temperature sensitive For optimum performance the should be installed in a stable temperature environment 13 Always recycle old batteries Contact your local recycling center for proper disposal information ...

Page 5: ...al AC power The transfer time between inverter and line is short 8ms typical and such transfers are normally not detected by even highly sensitive loads Upon restoration of inverter power the inverter will transfer back to inverter power On the line priority mode when utility AC power cuts off or falls out of acceptable range the transfer relay is de energized and the load is automatically transfe...

Page 6: ...ners fans fluorescent and incandescent lights shavers sewing machines Kitchen appliances coffee makers blenders ice markers toasters Industrial equipment metal halide lamp high pressure sodium lamp Home entertainment electronics television VCRs video games stereos musical instruments satellite equipment ...

Page 7: ...s Load 100 Unbalanced load 0ms Transfer Time From Battery to Utility 8ms Typical Transfer Time From Utility to Battery 15s Delay Before Transfer when AC Recover Protection for Load when Used with Generator 2 5 Electrical Performance 2 5 1 Inverter Topology The TPH inverter charger is built according to the following topology Inverter Full Bridge Topology AC Charger Isolate Boost Topology Solar Cha...

Page 8: ...trolled constant current The charger will remain in Bulk charge until the Absorption charge voltage determined by the Battery Type selection is achieved Software timer will measure the time from A C start until the battery charger reaches 0 3V below the boost voltage then take this time asT0 and T0 2 T1 Absorb Charging This is the second charging stage and begins after the absorb voltage has been ...

Page 9: ...ted batteries The TPH series inverter allows start up and through power with depleted batteries For 12VDC model after the battery voltage goes below 10V if the switch is still and always kept in ON position the inverter is always connected with battery and the battery voltage does not drop below 2V the inverter will be able to charge the battery once qualified AC inputs are present Before the batt...

Page 10: ...rator to spin up to a stable voltage and avoid relay chattering The inverter will not transfer to generator until it has locked onto the generator s output This delay is also designed to avoid frequent switching when input utility is unstable The transfer time from DC to AC is 0ms The transfer time from AC to DC is typically 6 8ms 10ms max 2 5 4 Frequency adjust The frequency of the inverter is ar...

Page 11: ...80W 25 0W 6 0KW 90W 25 0W 8 0KW 120W 30 0W 10 0KW 150W 35 0W 12 0KW 180W 40 0W 18KW 240W 60W 24KW 360W 80W 36KW 480W 120W 45KW 680W 150W When in the search sense mode the green power LED will blink and the inverter will make a ticking sound At full output voltage the green power LED will light steadily and the inverter will make a steady humming sound When the inverter is used as an Un interruptib...

Page 12: ...o be reset to activate the inverter The TPH series Inverter has back feeding protection which avoids presenting an AC voltage on the AC input terminal in Invert mode After the reason for fault is cleared the inverter has to be reset to start working 2 5 7 Remote control Module Apart from the switch panel on the front of the inverter an extra switch panel connected to the RJ11 port at the DC side o...

Page 13: ...ode Over Load 1 110 load 125 10 No audible alarm in 14 minutes Beeps 0 5s every 1s in 15th minute and Fault after 15 minutes 2 125 load 150 10 Beeps 0 5s every 1s and Fault after 60s 3 Load 150 10 Beeps 0 5s every 1s and Fault after 20s Over Temperature Heat sink temp 105ºC Over temp red LED Lighting beeps 0 5s every 1s 2 5 10 FAN Operation For 1 3KW there is one multiple controlled DC fan For 4 6...

Page 14: ... Setting Night Charger Function Detect Load Per 3Secs SW4 O P Frequency Setting 50Hz 60Hz SW5 Solar AC Priority Setting Utility Priority Battery Priority SW1 Low Battery Trip Volt For 12VDC model the Low Battery Trip Volt is set at 10 0Vdc by typical deep cycle lead acid battery It can be customized to 10 5Vdc using SW1 for sealed car battery this is to prevent batteries from over discharging whil...

Page 15: ...nverter will start a battery inverting cycle to protect the battery After 1 normal charging cycle ac through put will be restored The AC Priority and Battery Priority switch is SW5 When you choose battery priority the inverter will inverting from battery despite the AC input Only when the battery voltage is reaches low voltage alarm point 10 5V for 12V the inverter transfers to AC Input charge bat...

Page 16: ...ld temperatures To install the Battery Temperature Sensor 1 Run the battery temperature sensor wire in the DC conduit if used and route the RJ11 connector end to the BATTERY SENSE port located on the front of the inverter 2 Secure the sensor to one of the batteries located in the center of the battery pack Conformal Coating Entire line of TPH inverters have been processed with a conformal coating ...

Page 17: ...hort as possible Battery cables must have crimped or preferably soldered and crimped copper compression lugs unless aluminum mechanical lugs are used Soldered connections alone are not acceptable High quality UL listed battery cables are available These cables are color coded with pressure crimped sealed ring terminals Figure 3 2 1 Battery Cable Connections Model Watt Battery Voltage Wire Gage Min...

Page 18: ...he AC terminal block The three phase inverter only supports Y connection It willn t support delta connection There are 3 different ways of connecting to the terminal block depending on the model All the wirings are CE compliant Call our tech support if you are not sure about how to wire any part of your inverter The TPH inverter will automatically bond the neutral with ground in DC to AC battery m...

Page 19: ...TECT BREAKER Transfer SW N Charger Mode R Phase CHARGE INPUT PROTECT BREAKER CHARGE INPUT PROTECT BREAKER Q1 S Q3 S Q2 S Q4 S S Phase Q1 T Q3 T Q2 T Q4 T CT S CT T T Phase INPUT S Transfer SW S S CB INPUT T AC Output Transfer SW T T CB Out Ground MAIN TX S MAIN TX T 1 Phase Load 3 120 230Vac 3 Phase Delta Load Y 220 400Vac 3 Phase AC Circuit Breaker 3 4 Install Flange TPH 3 18KW Model Tower ...

Page 20: ... 20 TPH 24 36KW Model TPH 45KW Model ...

Page 21: ... provide high starting current for short periods of time and are not appropriate for solar system B Deep Discharge type The battery types recommended for use in the inverter system are Flooded Lead Acid Sealed construction safety and no leakage Maintenance free convenient for installation Broad operating temperature range High capacity high energy density Long service life Excellent recharge and d...

Page 22: ...our Requirements To estimate the battery bank requirements you must first calculate the amount of power you will draw from the batteries during your period of autonomy This power draw is then translated into Amp Hours Ah the unit of measure to express deep cycle battery capacity Amp Hours are calculated multiplying the current drawn by the load by the length of time it will operate To calculate am...

Page 23: ...utput voltage This voltage MUST match the DC requirements of the inverter or inverter and or battery damage may occur Parallel Wiring the batteries in parallel increases the total run time the batteries can operate the AC loads The more batteries connected in parallel the longer the loads can be powered from the inverter Series Parallel Series parallel configurations increase both the battery volt...

Page 24: ...s setting the proper voltages for Bulk and Float charging See the CAUTIONS in the section on Equalization Charging that follows In addition the battery terminals should be inspected cleaned and re torqued if necessary Battery posts must be clean to reduce the resistance between the battery post and cable connection A buildup of dirt or oxidation may eventually lead to the cable terminal overheatin...

Page 25: ...harging voltages are compensated based on temperature the charge voltage will vary depending on the temperature around the batteries The following table describes approximately how much the voltage may vary depending on the temperature of the batteries If you have liquid lead acid batteries non sealed you may need to periodically equalize your batteries Check the water level monthly to maintain it...

Page 26: ...f On Inv Mode Beep continuous After 30s Battery Low 0 5s On 0 5s Off On PowerSave Mode Battery Voltage SW1 0 10 0 20 0 40 0V SW1 1 10 5 21 0 42 0V Battery High Blink 0 5s On 0 5s Off In PowerSave Mode Beep continuous After 30s OverLoad Over Temp R 0 5s On 0 5s Off S 1 0s On 0 5s Off T 2 0s On 0 5s Off Beep continuous After 30s Fault Mode Abnormal By Self Test Blink R 0 5s On 0 5s Off S 1 0s On 0 5...

Page 27: ...y voltage Check the batteries and cable connections Check DC fuse and breaker Charge the battery No AC output voltage and no indicator lights ON Inverter has been manually transitioned to OFF mode Press the switch to Power saver on or Power saver off position AC output voltage is low and the inverter turns loads OFF in a short time Low battery Check the condition of the batteries and recharge if p...

Page 28: ... receipt with damage noted therein must accompany any claims for freight damage Claims for shortage and lost shipments must be made in writing to the shipper within 3 days of the receipt of shipment Claims not reported within this time frame will not be honored This warranty does not apply to and we will not be responsible for any defect in or damage to a the product if it has been misused neglect...

Page 29: ...m 42Vdc 44Vdc Low Battery Trip 40V 42V High Voltage Alarm Fault 64Vdc High DC Input Recovery 62Vdc Low Battery Voltage Recover 52Vdc Idle Consumption Searc h Mode 100 W when Power Saver On Charge Input Phase Voltage Range Narrow 96 132VAC 184 253VAC Wide 70 135VAC 140 270VAC Input Frequency Range Narrow 47 55 0 3Hz for 50Hz 57 65 0 3Hz for 60Hz Wide 40 70 0 3Hz for 50Hz 60Hz Output Voltage Same as...

Page 30: ...eq re engage Narrow 48 0 3Hz for 50Hz 58 0 3Hz for 60Hz Wide 42 0 3Hz for 50Hz 60Hz High Freq Trip Narrow 55 0 3Hz for 50Hz 65 0 3Hz for 60Hz Wide 70 0 3Hz for 50Hz 60Hz High Freq re engage Narrow 54 0 3Hz for 50Hz 64 0 3Hz for 60Hz Wide 68 0 3Hz for 50Hz 60Hz Output Short circuit protection Circuit breaker Bypass breaker rating 230Vac 10A 20A 30A 40A 50A 60A 80A Bypass breaker rating 120Vac 20A 4...

Page 31: ...L READ THIS MANUAL BEFORE INSTALLATION IT CONTAINS IMPORTANT SAFETY INSTALLATION AND OPERATING INSTRUCTIONS KEEP IT IN A SAFE PLACE FOR FUTURE REFERENCE Sigineer Power Limited Email info sigineer com TEL 86 0769 82817616 ...

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