SIG SIGRC80 Rascal C Instruction Book Download Page 26

Throughout our testing of the electric version of this model, we used both 7 and 8 
cell battery packs, using Sanyo KR-600AE cells (1.2 volt, 600mAH). These 
battery packs have provided outstanding power and duration and we can highly 
recommend them. We honestly feel that if you re trying to save money, don't do it 
on batteries! We also used and highly recommend the AstroFlight Model 115D 
AC/DC Digital Peak Battery Charger. This charger is user friendly, very 
affordable and does the job every time. 
 
Before installing the rudder and elevator servos, remove their output arm screws. 
Install the servos in the servo tray, routing the cables through the cut-out in 
former F-5.

 

 
The motor and gearbox are now prepared for installation. Solder the wires onto 
the motor s terminals (you ll need about 5" of wire length) and solder the 
connectors onto the wire ends. The Maxx gearbox is now attached to the front of 
the motor, using the two screws provided. As discussed earlier, the Maxx 
gearbox comes with three primary gears; 2.1: 1 (14 tooth), 2.5:1 (12 tooth) and 
3:1 (10 tooth). We have done most of our test flying using the 2.1:1 and 2.5:1 
gears. Install the primary gear onto the motor's shaft. Adjust the gear lash as 
closely as possible to the aluminum drive gear. Note that there must be at least a 
small fraction of play between these two gears, but very little.

 
Also, we have made it a habit to use non-permanent threadlock compound whenever installing the above parts. This helps 
to keep everything together.
 
Install the Maxx Clam Shell motor mount onto the bottom of the plywood mount in the nose of the airplane, leaving the 
bolts a little loose. Slide the connectors through the mount and the bottom half of the firewall hole, into the fuselage. Slide 
the motor body into the Clam Shell mount, until it bottoms out at the back of the ply mount. Center the gearbox shaft to the 
fuselage and tighten the clam shell motor mount bolts, locking the motor in place. 
 
From the bottom access hatch, connect the speed controller to the motor side of its connectors. Install the speed 
controller's On/Off switch into the left side of the fuselage, using the slot and screw holes made earlier. The speed 
controller is now placed into the tank compartment, behind the firewall - do not wrap it in anything. 
 
Connect the rudder and elevator servos to the appropriate receiver receptacles. Connect the speed controllers receiver 
connector to the appropriate throttle channel receptacle. Without a propeller on the motor, connect the speed controller to 
a freshly charged battery pack. Turn the transmitter on first, followed by the switch mounted in the airplane. Using the 
transmitter, try your controls. Make sure the transmitter trims are at neutral. If needed, lift the servo output arms off the 
servos and reposition them squarely in place. Next, check to see if the servos are moving in the correct directions to 
provide left and right and up and down. Reverse the travel direction of the servos if needed. Next, try the throttle. If throttle 
direction is wrong, nothing will happen. In this case, turn the system off, reverse the throttle direction on your transmitter 
and turn the system back on. Again try throttle - it should work fine if you followed the instructions that came with the 
speed controller. Disconnect the batteries from the speed controller.

 
After checking out the system, the receiver can be placed in the airplane. As 
mentioned earlier, we simply placed the receiver beneath the servos, between F-
5 and F-6. Assuming you are using a speed controller with BEC, the flight 
batteries are attached to the bottom access hatch using the 4" length of Velcro 
tape included in your kit.  
 
We ran the receiver antenna out through the top of the right fuselage side and 
then back to the rear of the fuselage, to the tailpost. A simple bent pin hook was 
made to hold the antenna in place, using a small rubber band for tension.

 

 

GLOW:

 

Remove the output arm screws from the servos and install the three servos in place onto the servo tray. Route their 
connector cables out through the opening at the bottom of F-5. We used a Hitec 270mAH battery pack to power our 
system. This little pack provides an honest hour of flight time, which is more than adequate. We placed the battery pack 
directly beneath the fuel tank, wrapped in light foam.

Summary of Contents for SIGRC80 Rascal C

Page 1: ...a paper route could afford We fondly recall many afternoons building these models with other aviation minded friends all of us wiping the excess Ambroid glue on our blue jeans to the chagrin of our moms Those afternoon building sessions were soon followed by flying these great little airplanes under the streetlights in the early evening Wonderful memories of a simpler time We never forgot the fun ...

Page 2: ...ish Even though the original Rascal didn t have wheel pants we couldn t resist adding them to this design for a more rakish look Heck we even made sure the tailwheel tailskid has a matching wheel pant Finally your R C Rascal is loaded with the best hardware and most innovative parts available giving you a truly lightweight airplane that will give you many many enjoyable flights It is important tha...

Page 3: ...Stock Main Gear Fairings 1 1 x4 1 4 Velcro Battery Hold Down 1 19 x25 Full Size Plan Sheet 1 1 19 x25 Full Size Plan Sheet 2 1 19 x25 Full Size Plan Sheet 3 1 9 1 2 x25 Full Size Plan Sheet 4 1 5 x13 1 2 Decal Sheet 1 Printed Instrument Panel 1 Photo Illustrated Instruction Book Items Needed To Complete Kit Electric Version Speed 400 Motor and Gearbox Maxx ACC347 7 or 8 cell 600 AE Battery Pack wi...

Page 4: ... ...

Page 5: ...ally using SIG Thick CA glue However there are certain areas of construction that may require different adhesives We will call these out in the appropriate instruction steps You may notice that some laser cut parts have small notches along their edges This is done on purpose to hold the part in the sheet Use a hobby knife with a sharp 11 blade to remove the parts as needed With scissors remove the...

Page 6: ...tom of the leading edge of the cabin In order to make this piece fit flat to the fuselage side you must relieve it slightly to fit flat against the fuselage doubler forward of F 5 Use a sanding block to do this and glue the piece in place 3 Cut fit and glue the two 1 8 square balsa uprights in place that fit against the back face of F 6 and the front face of F 7 Hold the actual formers in place to...

Page 7: ...k the mount s hole locations on the firewall with a pencil Use a 1 8 dia drill bit to drill the four mounting holes through the firewall Insert the four supplied 2 56 blind mounting nuts into the back face of the firewall and press firmly in place Use a small amount of thick CA glue around the edges of the blind nuts to secure them 10 Mount the engine to the motor mount using 2 56 bolts and locknu...

Page 8: ... balsa longerons Be sure to install this former squarely making sure it is accurately in place 16 Glue former F 3 in place at angle shown Use the F 3 ANGLE GUIDE a guide This angle is important because it dictates the slope of the nose Also note that when the wire landing gear is in place between the fuselage sides its top edge is immediately in front of F 3 Electric Version Glue former F 1 in pla...

Page 9: ...his doubler in place match the bottom curvature of the nose Lightly sand the doubler and fuselage sides smooth 21 Glow Version Only Use your Dremel Tool and drum sander bit to begin clearing out the top front sheeting to accept the engine and mount back to the firewall As shown in the photo and on the plans the sheeting is cleared enough to cleanly accept the engine and its muffler with approximat...

Page 10: ...age longerons just ahead of F 5 The front lip of the hatch stiffener has the rounded ends The front of the hatch fits under the plywood landing gear brace and the rear of the hatch rests on the spruce hatch screw plate just installed Start by positioning the ply hatch brace in place in the bottom of the fuselage rounded ends beneath the ply landing gear brace and the rear with the screw holes dire...

Page 11: ...es in place on the top of the fuselage with the lasered hole to the rear Hold the sheeting firmly in place to W 8 and look at the hole at the rear of the sheet It should be centered over the hole in the wing bolt mounting plate If the hole in the sheet is too far back trim the front of the sheet a little to move the hole forward Use a little piece of waxed paper directly beneath W 8 to keep glue a...

Page 12: ...shape to the fuselage sides at the front and its top surface smooth with the leading edge of the center section Don t worry about final sanding at this stage just sand the parts to match Remove the completed center section and set it aside for wing assembly 34 Without using glue fit former F 7 in place at the rear of the fuselage use a little tape or a clamp to keep the fuselage sides firmly again...

Page 13: ...ach joint making sure the tube is secure use glue sparingly Use scissors to reach inside the servo compartment to trim the tubes to a length of about 1 ahead of the front of F 6 Use your sanding block to lightly sand the fuselage sides where the tubes exit 36 Use the 1 16 x1 8 balsa stock to now cut and glue in place the top and bottom cross braces at fuselage stations A and B on your plans Cut th...

Page 14: ...ge of the spar all the way out to the outer W 8 rib location do not apply glue past this point Accurately position the spar in place making sure it is 90 deg upright Pin in place 43 Note that the wing root ribs are lasered into two parts W 2 and W 2A Separate these parts with a razor blade Position the already built wing center section in place against the inboard edge of the bottom wing panel she...

Page 15: ...lock over exposed ribs spars etc it is possible to mistakenly sand these parts perhaps changing the airfoil or causing dips in the top sheeting It is easy to protect these parts by simply using masking tape to cover them before sanding Once the panel is sanded remove the tape The result will be no damage to the ribs 48a Pin the wing panels securely to your building board as shown use pieces of scr...

Page 16: ... identical top and bottom curvatures Take your time making sure the complete top and bottom of each panel is sanded smooth Do not sand the tips and the trailing edges too finely As shown after sanding these should be typically a uniform 1 16 3 32 thick The leading edges of both panels can now be sanded to uniform shape We used a small razor plane to take the leading edges down more quickly followe...

Page 17: ...Lightly sand the glue seams smooth The stab parts are now ready for assembly Because CA glue is too quick for this step we suggest a slower adhesive such as SIG BOND Apply glue to one side of one of the stabilizer cap sheets and position it in place against the S 1 S 2 core Use pins or weights to keep this assembly flat against your work surface After a little while apply glue to the remaining cap...

Page 18: ...when the wheel pant was finished we painted this half wheel flat black simulating a tire 60a The tailwheel wire is now mounted to the rudder As shown the rudder end of the tailskid wire is glued into the bottom leading edge of the rudder From the contents of your kit locate the 1 2 length of 1 16 OD aluminum tubing This length of tubing will be glued into the rudder to receive and hold the top par...

Page 19: ...sand the whole thing smooth Done right these fillets look professional and are very light Landing Gear And Wheel Pants 65a Remove the two screws holding the bottom access hatch in place on the fuselage Use your hobby knife to carefully remove the tack glued plywood landing gear brace from the fuselage b From your kit contents locate the four 4 plastic wheel pant halves four 2 56 x1 2 bolts four 2 ...

Page 20: ...ing the plywood pant mount in place against the inside surface of the wheel pant half Let the glue cure before removing the bolts 69a The outer pant halves can be glued in place to their corresponding inner halves Apply thick CA glue around the edge of the inner pant half and carefully align and hold it in place to the outer half Have a few small pieces of masking tape handy to help hold everythin...

Page 21: ...ions to personalize your model The R C Rascal lends itself to all kinds of covering possibilities The open framework of the fuselage and wings looks really nice when covered with transparent covering films As you can see from the models presented in this manual and on the box art we used this look to good advantage on our own airplanes Realistically the R C Rascal could be covered in a variety of ...

Page 22: ...e the tubing permanently in place use thick CA glue to glue it to the backside of the firewall against the bottom of F 3 and to the rear face of F 5 Fuel Tank Installation Glow Engine Version With the throttle tubing in place and the engine compartment fuelproofed the fuel tank can now be installed Back in Step 18 of the FUSELAGE construction section you assembled the fuel tank and cut two pieces ...

Page 23: ...nges The technique is the same Apply 3 or 4 drops of thin CA glue to each hinge location on one side and then do the same thing to the opposite sides of the hinges Allow at least 15 minutes before flexing the rudder Any excess glue that may have gotten onto the covering can be removed with CA debonder Landing Gear Fairings As you can see in the photographs of our R C Rascal models the landing gear...

Page 24: ... of the cockpit area and also add a believable look to the pilot s office From your kit contents locate the two 3 32 dia x3 aluminum tubes These have been cut oversize and must be trimmed to length Confirm the exact cutting length for these tubes by first using scrap pieces of 1 16 balsa sticks held in place Once you have the exact size use a single edge razor blade to cut the tubes to length Sand...

Page 25: ...l to adhere it in place The top fuselage wing fairing is now covered Be sure to use low heat and avoid prolonged contact with the windshield itself Decal Application With the model now covered you can add the decals These are not die cut and need to be cut from the sheet using a sharp 11 blade and your hobby knife In order to avoid harming the decal and to provide you with the ability to position ...

Page 26: ...ll the speed controller s On Off switch into the left side of the fuselage using the slot and screw holes made earlier The speed controller is now placed into the tank compartment behind the firewall do not wrap it in anything Connect the rudder and elevator servos to the appropriate receiver receptacles Connect the speed controllers receiver connector to the appropriate throttle channel receptacl...

Page 27: ...ed at the control surface end of the pushrods As shown the wire connectors that attach to the servos are the same as the flying surface connectors except they have a simple V bent into them behind the Z bend This V bend allows surface adjustments to be made without having to use the radio Open the V bend a little to adjust the surface in one direction or close the bend a little to adjust the surfa...

Page 28: ...e transmitter Last be sure to secure the servo output arms in place with their locking screws Recommended Initial Control Movements RUDDER 3 8 Right 3 8 Left ELEVATORS 1 4 Up 1 4 Down Balance As shown on the plans the Center of Balance or Center of Gravity for both versions of the R C Rascal is located directly on the wing spar Before attempting to balance the model remember the following WHEN BAL...

Page 29: ...st the stall characteristics of the airplane Our R C Rascals have demonstrated very straightforward shallow stalls with almost instant recovery If you built the glow engine version with a third channel for throttle you ll quickly find that the little Norvel 061 makes a lot of power We fly our Norvel powered Rascals at about 1 3 to 1 2 throttle saving full throttle for climb outs and mild aerobatic...

Page 30: ...and Throttle Note These weights were obtained by building the actual kit and using the covering techniques radio equipment and batteries specified in this manual The finished weight of your model may be different if you use heavier or lighter equipment and or covering and finishing techniques The above weight of the electric version includes an 8 cell KR 600AE battery pack weighing 5 6 ounces with...

Page 31: ...urance in case your R C model should ever cause serious property damage or personal injury to someone else For more information contact ACADEMY OF MODEL AERONAUTICS 5151 East Memorial Drive Muncie IN 47302 Telephone 317 287 1256 Customer Service SIG MFG CO is totally committed to your success in both building and flying the RASCAL design Should you encounter any problem building this kit or discov...

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