SIG FOUR-STAR 60 Assembly Manual Download Page 16

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more sensitive. Remember that the model is always balanced with
the fuel tank empty.

Using a simple balancing fixture, such as two dowels with rubber
tips to protect the finish.

It is the most accurate method for

determining and adjusting the correct balance point. However,
since the balance point is located at the main wing spar on this
airplane, you and a friend can lift the assembled model at the wing
tips to check the balance. The airplane should balance perfectly
level. If the nose hangs down, the model is nose heavy. Likewise,
if the model hangs tail down from level, it is tail heavy. If either of
these conditions exist, they should be corrected.

If the model is nose heavy, try shifting the location of the battery
pack a little further back to correct the condition. If the model is
still nose heavy, small stick-on lead weights - available from your
hobby shop - can be used to temporarily correct the problem.
Later, these can be placed inside the fuselage, through a hole that
can then be covered over with matching covering film.

If the model is tail heavy, move the battery pack as far forward as
possible to correct the problem. If the airplane still needs more
weight to balance, then adding weight such as stick-on lead
weights should be used.

FLYING:

If you have carefully followed the assembly instructions in this
manual, test flying your new FOUR-STAR 60 ARF should be a lot
of fun. When it comes to test flying a new model, we always advise
modelers to choose a calm day with little or no wind. These
conditions allow you to better evaluate and more accurately adjust
the trim requirements for your airplane.

As we’ve mentioned

before, a good running, reliable engine is a must for the ultimate
success of your airplane.

Take the time to solve any engine

problems before you try to fly.

Always make it part of your pre-flight routine to check each control
on the airplane, making sure the surfaces are moving in the correct
directions. Also check each control linkage to be sure they are

secure and that nothing is loose. With all the controls checked,
make a range check with your radio system, making sure
everything is working perfectly.

After starting and warming up the engine, taxi the FOUR-STAR 60
ARF out to the take-off position on the flying field, (holding up
elevator during the taxi will keep the tailwheel firmly to the ground).
For take-off, the airplane should be lined-up with the center of the
field with the nose pointed directly into the wind. Hold a little up
elevator and smoothly advance the throttle - do not slam the
throttle full open all at once. As the FOUR-STAR 60 ARF begins
moving forward, back off of the up elevator input and use the
rudder as needed to correct any engine torque and/or wind
induced deviations from a straight take-off run. At takeoff speed,
use a slight amount of up elevator to lift off, using ailerons to keep
the wings level. Climb to a reasonable altitude before making any
trim changes.

Although, not intended as a trainer, the FOUR-STAR 60 ARF is a
very forgiving design that allows you to fly at relatively low speeds.
With the control movements set at the measurements provided in
this manual, the airplane should exhibit smooth, predictable
control. Try a few loops and rolls. Inverted flight is easy, requiring
a little down elevator for level flight. The FOUR-STAR 60 ARF also
performs nice inside and outside loops, snap rolls, Immelmanns,
stall turns, Cuban eights, and spins. Of course, it is not a pattern
aircraft but with practice, there isn’t much that it won’t do. As with
any aircraft, getting consistently good results is usually just a
matter of practice.

While still at altitude, throttle the engine back to idle. This will give
you a good idea of the glide characteristics. While still at idle,
steadily increase up elevator input to get a feel for the stall
characteristics.

Stalls tend to be very gentle with the nose

dropping straight ahead with little tendency to drop a wing. This is
great information to have when setting up your first landings.

Landing the FOUR-STAR 60 ARF is typically a pleasure. We
suggest using a standard landing approach, beginning with a
throttled back downwind leg and base turn to the final approach
into the wind. During final approach, keep just a little power on the
engine until the airplane is over the end of the runway.

In

crosswind situations, a little rudder input will likely be needed to
keep the airplane lined up with the runway. The FOUR-STAR 60
is best landed in the three-point position. As long as we’re on the
subject, no landing gear system is bulletproof. Your FOUR-STAR
60 ARF has a great landing gear system that has proven to be
very tough on both grass and asphalt flying fields. However, it can
be ripped off during less than desirable landing approaches, poor
field conditions, failure to flare, and just plain “brain fade”. If this
happens, simply epoxy the landing gear block back in place and
learn to be more careful the next time.

After landing, always

remember to hold up elevator when taxiing to keep the tailwheel
firmly to the ground.

We sincerely hope that your FOUR-STAR 60 ARF will provide you
with many, many enjoyable flights. We also hope that this has
been a pleasurable kit for you to assemble and fly. Please operate
your airplane in a safe, responsible manner with constant regard
to other flyers, spectators, and property.

Summary of Contents for FOUR-STAR 60

Page 1: ...ft in your future For reference this assembly manual shows the installation of a Hitec radio system with standard servos In addition you will need two aileron 12 servo lead extensions and a 6 aileron servo Y harness for connection to the receiver ENGINE SELECTION Engine choices for the FOUR STAR 60 ARF are many The FOUR STAR 60 ARF has been designed to produce excellent performance when using the ...

Page 2: ...tion 2 each M2 Flat Metal Washers for tailwheel installation 1 each M2 Hex Nut for tailwheel installation 1 each 2mm I D Wheel Collar with set screw for tailwheel installation 1 each Allen L Wrench for 2mm wheel collar 3 each M4 x 16mm Phillips Head Screws for main landing gear attachment 4 each M4 x 22mm Phillips Head Screws for engine mount attachment 2 each M4 x 30mm Phillips Head Screws main w...

Page 3: ...nges 2 each standard servos 2 each 12 servo extensions 1 each 6 Servo Y Harness for your particular radio system 1 The aileron servo bays are located on the bottom surface of each wing panel These bays have been covered over and now need to be opened to allow access Use a hobby knife to open the aileron servo bay in one wing To make the neatest possible job we suggest cutting each corner of the op...

Page 4: ...ged to the wing panels The installation process for these hinges is the same for all of the control surfaces on this model Press the six CA hinges into the slots in the aileron Use pins in the center of each hinge to keep them centered when pressing them into the slots in the trailing edge of the wing 8 Carefully press the hinges into the trailing edge of the wing Adjust the aileron so that the ti...

Page 5: ...he 4 40 Metal R C Links onto the pushrod so that about 3 8 of the threads on the rod are showing past the barrel of the connector 3 Attach the 4 40 link and pushrod to the second to last hole in the aileron servo output arm Position the pushrod so that it is 90O to the aileron hinge line Use a felt tip pen to mark the pushrod location on the trailing edge of the wing just ahead of the aileron 4 Sw...

Page 6: ...r 1 Slide the front and rear wing joiners into one of the wing panels and then slide the other wing panel into position to test the fit of the joiners The wings should fit tightly together and the center ribs should fit flush around their edges If you need to make any adjustments to get the proper alignment you may slightly trim the openings in the wing ribs 2 Use Sig Slow Cure epoxy to join the t...

Page 7: ...cated on the bottom rear of fuselage 3 Three screw holes for mounting landing gear Located on the bottom of the fuselage just ahead of the wing opening 4 Engine compartment drain hole Located on the bottom of the fuselage just ahead of the firewall Installing the Main Landing Gear For the following step you will need The Fuselage 1 each Formed Aluminum Main Landing Gear 2 each M4 x 30mm Phillips H...

Page 8: ...just the length of the internal silicon fuel tubing to allow free movement of the fuel pick up inside the tank Install the stopper assembly into the neck of the tank and secure by tightening the compression screw ENGINE INSTALLATION This instruction sequence will install both the fuel tank and the engine Therefore you will need the following The Engine with muffler removed not included The Assembl...

Page 9: ... little thread locking compound on all screws when assembling these components The muffler should be mounted after the throttle linkage has been made in the following section 5 Some engine configurations have rear mounted remote needle valve assemblies If you are using this type of engine you will have to likely drill a hole in the side of the fuselage to allow the needle valve to clear Be sure to...

Page 10: ...glued in place in later steps 2 Prepare to install the elevator joiner wire into the inboard leading edges of both elevator halves Start by first removing a strip of covering material over the channel and hole that are already in the leading edges of the elevators for the joiner wire Trial fit the joiner wire Make any small alertations for proper fit 3 Use a toothpick or small dowel to apply epoxy...

Page 11: ...er is now glued in place into the rear of the fuselage We suggest using 5 minute epoxy for this job to allow time to position the stab accurately and make any final adjustments that might be needed Allow the glue to set completely 9 The elevators are now hinged to the stabilizer Use the same hinging method described earlier in Step 8 of the WING ASSEMBLY instructions 10 Place the fin into position...

Page 12: ... little play in the wheel and use the Allen wrench to tighten and secure the wheel collar to the axle A little thread locking compound on the set screw will keep it firmly in place 15 The tailwheel assembly is now mounted to the bottom front of the rudder Use your hobby knife to remove the covering from the slot in the bottom of the rudder 16 Insert the upright tailwheel wire stub into the hole an...

Page 13: ...the 2 56 solder links 2 Insert the unthreaded end of the 3 1 2 control rod into one of the 36 nylon control tubes up to the threads on the rods Thread the rod into the tube about 3 16 1 4 Repeat this procedure with the remaining tube and rod Thread a nylon R C link onto the exposed threads of each rod these are the ends that will be attached to the rudder and elevator control horns 3 Start with th...

Page 14: ... for the required solder connection 8 Remove the cable and cut it at the mark just made use a carbide cut off wheel for this cut and reinsert it back into the throttle housing tube in the face of the firewall Solder the link in place to the trimmed end of the cable Connect the solder link to the servo output arm and the nylon R C link to the carburetor throttle arm Use the radio to test the thrott...

Page 15: ...RIGHT THROTTLE FULL RANGE OF TRAVEL NOTE These measurements were taken as follows Elevator travel measured at the widest inboard trailing edge Aileron travel measured at the inboard trailing edge Rudder travel measured at the widest lower trailing edge DECAL APPLICATION The decals supplied with your FOUR STAR 60 ARF are high quality Mylar with an extremely aggressive adhesive These are not die cut...

Page 16: ...once As the FOUR STAR 60 ARF begins moving forward back off of the up elevator input and use the rudder as needed to correct any engine torque and or wind induced deviations from a straight take off run At takeoff speed use a slight amount of up elevator to lift off using ailerons to keep the wings level Climb to a reasonable altitude before making any trim changes Although not intended as a train...

Page 17: ...of any form either model size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is ...

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