SIG FOUR-STAR 60 Assembly Manual Download Page 15

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adapter ring. The propeller is installed next, followed by the nose
cone. The cone is held in place with the provided screws. Be  sure
to snug the screws securely in place, but do not over-tighten them.
Install the muffler onto the engine and connect the fuel tank vent
line to the pressure outlet on the muffler.

CANOPY INSTALLATION:

1) Press the four silicon washers into the four pre-drilled 

holes in the canopy (from experience, do not drop these washers
on the floor because they are really hard to find!).

Place the

canopy into position. Carefully center the canopy and use a few
pieces of masking tape to hold it in this position. Use a pin through
each washer's center to poke a small hole at each location.
Remove the tape and the canopy.

2) Press the silicon washers onto each screw.

Use a

screwdriver to insert each screw in place through the canopy and
into the holes just made. Tighten the screws enough to force the
small diameter side of the washer into the holes in the canopy - do
not over tighten, it is not necessary.

CONTROL SURFACE TRAVEL CHART:

There are any number of different radio systems currently in use
and on the market. Because of this, it is not possible to explain the

optimum set-up for all systems for this particular airplane. The 
following suggested control surface travel  information is based 
on our experience with the FOUR-STAR 60 ARF.

These 

suggested surface movements should be considered as starting
points.

As your experience and confidence builds, control 

movements can be adjusted to suit your particular style of flying
and to explore the airplane's capabilities.

SURFACE

LOW RATE TRAVEL

HIGH RATE TRAVEL

ELEVATORS:

3/4” UP - 3/4” DOWN

1" UP - 1" DOWN

AILERONS:

5/8” UP - 5/8” DOWN

7/8” UP - 7/8” DOWN

RUDDER:

1” LEFT - 1” RIGHT

1 1/4” LEFT - 1 1/4” RIGHT 

THROTTLE:

FULL RANGE OF TRAVEL

NOTE: These measurements were taken as follows:

• Elevator travel measured at the widest inboard trailing edge
• Aileron travel measured at the inboard trailing edge
• Rudder travel measured at the widest lower trailing edge

DECAL APPLICATION:

The decals supplied with your FOUR-STAR 60 ARF are high
quality Mylar

®

with an extremely aggressive adhesive. These are

not die-cut decals and must be removed from the sheet with a
hobby knife and a sharp #11 blade or sharp scissors.

We suggest the following method to accurately apply the larger
decals in this kit. Carefully cut out the decal and lift it off the sheet
with tweezers. Use a product like SIG Pure Magic Model Airplane
Cleaner, Fantastic

®

‚ or Windex

®

to spray the area of the model that 

will receive the decal. Then, spray the adhesive side of the decal
as well. Lightly position the decal in place on the model. The liquid 
cleaner allows the decal to slide easily into the desired position as
long as you don’t press down on it. Once you have it in position,
hold the decal lightly in place with your fingertips and use a paper
towel to gently dab the excess liquid away. Use a small squeegee
to now set the decal in place, removing all excess liquid and any
trapped air bubbles from beneath the decal. The SIG 4” Epoxy
Spreader - #SIGSH678 - is perfect for this job.

Remove any

excess fluid with a dry paper towel and allow the decals to set
overnight. They will be solidly adhered to the model without any
air bubbles.

BALANCING THE  MODEL:

Balancing this or any R/C model airplane is critical to its ultimate
success in the air. The recommended starting balance point for
the FOUR-STAR 60 ARF, is located 3-5/8” behind the leading edge
of the wing. This measurement corresponds to the center of the
main spar. We have flown this airplane with the balance point
location back as far as 3-7/8” without any trouble.

However,

moving the balance point further back tends to make the elevators

Summary of Contents for FOUR-STAR 60

Page 1: ...ft in your future For reference this assembly manual shows the installation of a Hitec radio system with standard servos In addition you will need two aileron 12 servo lead extensions and a 6 aileron servo Y harness for connection to the receiver ENGINE SELECTION Engine choices for the FOUR STAR 60 ARF are many The FOUR STAR 60 ARF has been designed to produce excellent performance when using the ...

Page 2: ...tion 2 each M2 Flat Metal Washers for tailwheel installation 1 each M2 Hex Nut for tailwheel installation 1 each 2mm I D Wheel Collar with set screw for tailwheel installation 1 each Allen L Wrench for 2mm wheel collar 3 each M4 x 16mm Phillips Head Screws for main landing gear attachment 4 each M4 x 22mm Phillips Head Screws for engine mount attachment 2 each M4 x 30mm Phillips Head Screws main w...

Page 3: ...nges 2 each standard servos 2 each 12 servo extensions 1 each 6 Servo Y Harness for your particular radio system 1 The aileron servo bays are located on the bottom surface of each wing panel These bays have been covered over and now need to be opened to allow access Use a hobby knife to open the aileron servo bay in one wing To make the neatest possible job we suggest cutting each corner of the op...

Page 4: ...ged to the wing panels The installation process for these hinges is the same for all of the control surfaces on this model Press the six CA hinges into the slots in the aileron Use pins in the center of each hinge to keep them centered when pressing them into the slots in the trailing edge of the wing 8 Carefully press the hinges into the trailing edge of the wing Adjust the aileron so that the ti...

Page 5: ...he 4 40 Metal R C Links onto the pushrod so that about 3 8 of the threads on the rod are showing past the barrel of the connector 3 Attach the 4 40 link and pushrod to the second to last hole in the aileron servo output arm Position the pushrod so that it is 90O to the aileron hinge line Use a felt tip pen to mark the pushrod location on the trailing edge of the wing just ahead of the aileron 4 Sw...

Page 6: ...r 1 Slide the front and rear wing joiners into one of the wing panels and then slide the other wing panel into position to test the fit of the joiners The wings should fit tightly together and the center ribs should fit flush around their edges If you need to make any adjustments to get the proper alignment you may slightly trim the openings in the wing ribs 2 Use Sig Slow Cure epoxy to join the t...

Page 7: ...cated on the bottom rear of fuselage 3 Three screw holes for mounting landing gear Located on the bottom of the fuselage just ahead of the wing opening 4 Engine compartment drain hole Located on the bottom of the fuselage just ahead of the firewall Installing the Main Landing Gear For the following step you will need The Fuselage 1 each Formed Aluminum Main Landing Gear 2 each M4 x 30mm Phillips H...

Page 8: ...just the length of the internal silicon fuel tubing to allow free movement of the fuel pick up inside the tank Install the stopper assembly into the neck of the tank and secure by tightening the compression screw ENGINE INSTALLATION This instruction sequence will install both the fuel tank and the engine Therefore you will need the following The Engine with muffler removed not included The Assembl...

Page 9: ... little thread locking compound on all screws when assembling these components The muffler should be mounted after the throttle linkage has been made in the following section 5 Some engine configurations have rear mounted remote needle valve assemblies If you are using this type of engine you will have to likely drill a hole in the side of the fuselage to allow the needle valve to clear Be sure to...

Page 10: ...glued in place in later steps 2 Prepare to install the elevator joiner wire into the inboard leading edges of both elevator halves Start by first removing a strip of covering material over the channel and hole that are already in the leading edges of the elevators for the joiner wire Trial fit the joiner wire Make any small alertations for proper fit 3 Use a toothpick or small dowel to apply epoxy...

Page 11: ...er is now glued in place into the rear of the fuselage We suggest using 5 minute epoxy for this job to allow time to position the stab accurately and make any final adjustments that might be needed Allow the glue to set completely 9 The elevators are now hinged to the stabilizer Use the same hinging method described earlier in Step 8 of the WING ASSEMBLY instructions 10 Place the fin into position...

Page 12: ... little play in the wheel and use the Allen wrench to tighten and secure the wheel collar to the axle A little thread locking compound on the set screw will keep it firmly in place 15 The tailwheel assembly is now mounted to the bottom front of the rudder Use your hobby knife to remove the covering from the slot in the bottom of the rudder 16 Insert the upright tailwheel wire stub into the hole an...

Page 13: ...the 2 56 solder links 2 Insert the unthreaded end of the 3 1 2 control rod into one of the 36 nylon control tubes up to the threads on the rods Thread the rod into the tube about 3 16 1 4 Repeat this procedure with the remaining tube and rod Thread a nylon R C link onto the exposed threads of each rod these are the ends that will be attached to the rudder and elevator control horns 3 Start with th...

Page 14: ... for the required solder connection 8 Remove the cable and cut it at the mark just made use a carbide cut off wheel for this cut and reinsert it back into the throttle housing tube in the face of the firewall Solder the link in place to the trimmed end of the cable Connect the solder link to the servo output arm and the nylon R C link to the carburetor throttle arm Use the radio to test the thrott...

Page 15: ...RIGHT THROTTLE FULL RANGE OF TRAVEL NOTE These measurements were taken as follows Elevator travel measured at the widest inboard trailing edge Aileron travel measured at the inboard trailing edge Rudder travel measured at the widest lower trailing edge DECAL APPLICATION The decals supplied with your FOUR STAR 60 ARF are high quality Mylar with an extremely aggressive adhesive These are not die cut...

Page 16: ...once As the FOUR STAR 60 ARF begins moving forward back off of the up elevator input and use the rudder as needed to correct any engine torque and or wind induced deviations from a straight take off run At takeoff speed use a slight amount of up elevator to lift off using ailerons to keep the wings level Climb to a reasonable altitude before making any trim changes Although not intended as a train...

Page 17: ...of any form either model size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is ...

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