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Siemens TC12, Installation, Commissioning And Maintenance Handbook

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Siemens TC12 Installation, Commissioning And Maintenance Handbook Download Page 166

 

TC12 Installation, Commissioning & Maintenance Handbook 

666/HE/43100/000  

Page 156 

Issue 10 

4.8 

MAINTENANCE OF INSTATION TEST SET 

4.8.1 Recommended Spares 

Switching the Test Set off, using the rocker switch on the front panel, does 

NOT

 

guarantee isolation from the mains. 
 
The mains plug must only be fitted with a 3 A or 5 A fuse. 
 
Recommended spares:  

mains lead   

  test jack cable 
 
Kit of cables, part number 667/1/22705/000 
 

667/7/15998/100 

Cable used when using test set as handset for controller etc

 

This is a 25 way male D-Type connector to 25 way male D-
Type connector with two metres of cable with straight 
through connections with at least pins 1, 2, 3, 4, 5, 6, 7 and 
20 connected. 

 

 

667/7/15998/101 

Cable used when using test set as a monitor for Instation 
PC  

 

This is a 9 way female D-Type connector to 25 way male D-
Type connector with two metres of cable with the following 
connections: 

 

9  Way  D type Socket

25 Way D type plug

2
3
4
5
6

2
3
6
7
20

 

 

4.8.2 Periodic Testing 

Equipment must be regularly tested with a PAT (portable appliance tester). 
Results must comply with the following limits OR with the values in the relevant 
clauses of the IEE wiring regulations in force at the time if they are more stringent. 
 
Earth bonding impedance <= 0.1 Ohms (Testing Case, Front panel and panel on 
which PC sits). 
Insulation impedance > 100 MOhms 
Flash test impedance > 1 MOhms 
Leakage during flash test < 3 ma 

 

Summary of Contents for TC12

Page 1: ...er This document is electronically held and approved in Meridian Siemens plc 1997 2004 All rights reserved The information contained herein is the property of Siemens plc and is supplied without liability for errors or omissions No part may be reproduced or used except as authorised by contract or other written permission The copyright and the foregoing restriction on reproduction and use extend t...

Page 2: ...nsists of the latest issue of 667 HB 26628 000 The current issue of the following A3 drawings are included in the back of this manual 667 CA 22741 000 667 DZ 22600 000 667 GA 22600 000 667 GA 22603 000 667 GA 22626 000 and 001 667 GA 22635 000 667 GA 22654 000 and 001 667 GA 22670 000 667 GA 22693 000 ...

Page 3: ...ly before removing protective covers or working on any part from which protective covers have been removed The Outstation PCB contains a lithium battery that must be disposed of in a safe manner If in doubt as to the correct procedure refer to Siemens Instructions CP562 Only authorised trained personnel are allowed to have access behind the doors panels of the TC12 Instation Cabinet Users operator...

Page 4: ... rating of the host power supply Other usage will invalidate any approval given to this apparatus if as a result it ceases to comply with BS6301 1989 The Integral OTU apparatus is intended for use when supplied with power from a source with the following characteristics 5 V 2 2 A 24 V 250 mA Ensure that the power drawn by the Integral OTU together with any other auxiliary apparatus drawing power f...

Page 5: ...intenance Handbook 666 HE 43100 000 Page v Issue 10 This Handbook must be supplied with the apparatus Validity of the approval depends on this information being supplied including the User Guide in the General Handbook 666 HB 43100 000 ...

Page 6: ...2 2 2 PC 13 2 2 3 Systems Fault Indication Panel SIP 22 2 2 4 19 Racking PCBs 22 2 2 5 Digital Output Rack PCBs and PSUs 36 2 2 6 PSTN Modem 39 2 2 7 External Cables 39 2 3 COMMISSIONING 44 2 3 1 Safety Tests on the TC12 Instation 44 2 3 2 Commissioning Procedure after Power Up 46 2 4 MAINTENANCE 47 2 4 1 Status LEDs 47 2 4 2 Effect of Incorrect Switch Settings on the PSU PCB 48 2 4 3 Effect of In...

Page 7: ... 86 3 3 1 Safety Tests on the TC12 Outstation 86 3 3 2 Commissioning Procedure after Power Up 87 3 3 3 Configuration Using the Handset 88 3 3 4 Examples of Lamp Monitor Unit Configuration Using the Handset 119 3 3 5 TCSU TC12 OTU Commissioning Procedure 130 3 4 MAINTENANCE 132 3 4 1 Status LEDs 132 3 4 2 Effect of Incorrect Switch Settings on the OTU PCB 134 3 4 3 Fault Finding at the Outstation 1...

Page 8: ... FOR THE INSTATION PC 154 4 7 USING THE TEST SET AS HANDSET 155 4 8 MAINTENANCE OF INSTATION TEST SET 156 4 8 1 Recommended Spares 156 4 8 2 Periodic Testing 156 5 TC12 OUTSTATION TEST SET 157 5 1 SPECIFICATION 157 5 1 1 Mains voltage and frequency ranges 157 5 1 2 Mains Current 157 5 1 3 Size and Weight 157 5 2 USING THE OUTSTATION TEST SET 158 5 2 1 Facilities 158 5 3 OPERATION 163 5 3 1 General...

Page 9: ...INSTATION PC INSTALLATION SCREEN 7 4 19 FIGURE 5 TC12 INSTATION PC INSTALLATION SCREEN 8 3 LATER 19 FIGURE 6 ITU 19 RACK FRONT VIEW 22 FIGURE 7 PSU BOARD LAYOUT 25 FIGURE 8 PSU BOARD SWITCH SETTINGS 26 FIGURE 9 PSU BOARD MAINS VOLTAGE RANGE SETTING 27 FIGURE 10 MODEM PCB LAYOUT 30 FIGURE 11 TRANSFORMER PCB LAYOUT 35 FIGURE 12 ITU 19 RACK REAR VIEW 35 FIGURE 13 DIGITAL OUTPUT PCB LAYOUT 36 FIGURE 1...

Page 10: ...PCB LAYOUT AND SWITCH SETTINGS 170 FIGURE 35 LMU INPUT CONNECTOR 175 TABLES TABLE 1 MODEM PCB MODE SELECT SWITCH SW1 31 TABLE 2 MODEM PCB LINE LEVEL SWITCHES SW2 3 6 AND 7 32 TABLE 3 MODEM PCB 2 4 WIRE SELECT SWITCH SW4 33 TABLE 4 MODEM PCB TRANSFORMER SELECT SWITCH SW5 33 TABLE 5 OTU LINE LEVEL SWITCH S3 68 TABLE 6 OUTSTATION PROCESSOR PCB PL1 79 TABLE 7 TCSU DEFAULT CONFIGURATION VALUES 131 TABL...

Page 11: ...ENTS 1 3 1 Parent Documents a Requirements Specification for Data Transmission System 666 UH 43100 000 issue 5 1 3 2 Kindred Documents a General Handbook for the TC12 System 666 HB 43100 000 b Handbook for the TC12 Serial Environmental Monitor Sensor interface 667 HB 26628 000 1 3 3 Reference Documents a Technical Handbook for Telecommand 8 Outstation Test Set PTM112 01 b TRRL Supplementary Report...

Page 12: ...o stop it moving interfering Instation PC Software Installation section and PC card switch settings updated Instation software IMD information screen layout of information corrected Modem PCB switch settings clarified Figure 8 and Tables 2 3 and 5 Paragraph added to Modem PCB section to clarify IMD distribution module connections LMU Information Expanded and corrected Red Lamp monitoring has not b...

Page 13: ...dset commands KMS and KPT Issue 5 Significant changes for this issue listed below Cross references resolved Headers and footers updated Spelling corrected References to VAX changed to UTC TCC References to T400 changed to reflect addition of ST800 Controller Table 1 rewritten Table 2 amended 2 2 2 1 to 2 2 2 5 rewritten 3 3 3 4 amended 3 3 3 10 note added 3 3 3 24 text added 3 3 3 25 amended 6 4 2...

Page 14: ...dset command GRH to section 3 3 3 87 Added new Echo Repeat Display Disable handset command ERD to section 3 3 3 51 Added Also see the ERD command to notes on section 3 3 3 67 1 6 TC12 SYSTEM OVERVIEW TC12 is a telecommunications system designed for Urban Traffic Control UTC It consists of a number of Outstation Transmission Units OTUs positioned in the traffic controllers or detector cabinets Thes...

Page 15: ...rive a TC8 Instation There is also facility for an Instation Test Set which can be used to measure signal levels and monitor communications both data and errors on the telephone lines It can also be used to take the place of either Instation or Outstation for testing The Outstation test set is used in place of the controller to both set Reply bits and monitor Control bits at the OTU ...

Page 16: ...tion System Fault Indication Panel The System Fault Indication Panel SIP is positioned in front of the PC and houses LEDs to warn of various failures There is also an audible alarm on the SIP that can be cancelled by a switch next to it or disabled by a switch on the PSU board ITU Rack A full ITU rack contains three types of board four modem boards four transformer boards and a power supply board ...

Page 17: ...k that can be bolted into any Traffic Controller It contains a Power Supply an OTU PCB and up to four detector PCBs Two connectors allow the OTU inputs and outputs to be wired up to the controller and or detector cards and the OTU is delivered with a cable for this purpose The outstation can also provide an LMU facility and a connector allows current and voltage monitoring transformers to be attac...

Page 18: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 8 Issue 10 Figure 1 System Diagram for Digital Output Rack connection to a Wall Map ...

Page 19: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 9 Issue 10 Figure 2 System Connection for two ITU Racks ...

Page 20: ...y range All TC12 equipment will work from 47 Hz to 63 Hz 2 1 3 Mains current Instation Cabinet and PC without racks 1 0 A 240 V ITU Rack Fully equipped 200 mA 240 V Digital Output Rack Fully equipped 4 5 A 240 V 1024 LEDs at 24 V 25 mA per LED Digital Output Rack Fully equipped 2 75 A 240 V 1024 LEDs at 24 V 15 mA per LED The figures above are added together for the system used An ITU cabinet with...

Page 21: ...t Figure 3 TC12 Cabinet External Dimensions FRONT SIDE 585 1625 1540 875 All dimensions in mm Weight Cabinet 111 Kg ITU Rack 8 4 Kg Digital Output Rack 8 3 Kg Note The weight of the cabinet does not include any of the PC equipment and the weights specified for the racks are with their full complement of PCBs ...

Page 22: ...k or panel is removed or replaced then the earth continuity check to that item should be repeated 2 2 1 Cabinet The TC12 Family Tree part number is 667 DZ 22600 000 This shows the structure of part numbers within the TC12 system The top level part number for the TC12 Instation is 667 1 22600 000 The racking space is 32U high and contains five 6U positions and one 2U position refer to drawing 667 G...

Page 23: ...ack and has an integrated LCD screen and membrane keyboard 2 2 2 3 TC12 PC Operating System The TC12 PC software uses DOS as its operating system The TC12 PC normally comes with DOS pre installed If however if DOS is not installed then the PC manufacturer s set up instructions should be followed SAFETY NOTE When initialising the PC check the working voltage range of the PC is suitable for the main...

Page 24: ...p and at the C DOS prompt The TC12 software installation disk should be inserted into the PC s floppy drive and the following command used to run the set up program A ELNK3 3C5X9CFG EXE The set up part of the program to set the parameters listed below to the values shown Plug and Play Disabled I O Base Address 300H Interrupt Request Level 3 Transceiver type Auto Select Network Driver Optimisation ...

Page 25: ...arious blocks of jumpers on the board should be set as follows Jumper Setting JP1 The N A jumper only should be bridged JP2 No jumpers should be fitted JP3 All Jumpers should be set to position B JP4 All Jumpers should be set to position B JP5 All Jumpers should be set to position B The address of the board s should be set using S1 the Base Address DIP switch as follows Board Number Address 1 320H...

Page 26: ...s described below 2 2 2 8 1 DIGI PC 16i The DIGI PC 16i comprises a full length ISA card DIGI part number 50000160 and an IMD Distribution Unit labelled PC 16I I O MATE INTERFACE The PC board has 3 jumpers J1 J2 and J3 and 2 DIP switches DS1 and DS2 The 3 jumpers are used to set the local program memory size which should be 64K Each of the 3 jumpers has 3 pins which are numbered from top to bottom...

Page 27: ...r has 3 pins which are numbered from left to right The jumper should be set so that pins 2 and 3 are bridged The setting of the2 DIP switches DS1 and DS2 is the same as for the DIGI PC 16i board See 2 2 2 8 1 2 2 2 8 3 DIGI AccelePort Xem The DIGI AccelePort Xem comprises a three quarter length Xem ISA Host Adapter 419 4 95931 000 DIGI part number 77000211 a 16em DB25 Module 653 4 05229 000 DIGI p...

Page 28: ...d and the distribution unit should be laid out on the bench and positions of the folds in the two ribbon cables determined Where the ribbon cables pass through the rear of the PC they should be strapped together with insulating tape The card has to be fitted to the PC before the ribbon cables are finally plugged into the card 2 2 2 10 IMD Distribution Modules Xem Units The 16em DB25 Module is the ...

Page 29: ...allation Screen 7 4 TC 12 INSTATION PC INSTALLATION Ethernet Card EtherLink II 3c503 DEPCA DEC Etherworks LC DEC Etherworks Turbo Number of boards 1 Start Installation No Yes Quit Installation Digital I O boards Board 1 OK Board 2 Not Installed IMD DS1 SW1 8 Settings Use address 0 x E0000 1 2 3 4 5 6 7 8 Use the cursor keys or to move between selections on menu Use the cursor keys or to move betwe...

Page 30: ... across to the Number of boards menu and enter the number of Ethernet cards that are installed in the PC normally 1 6 On version 8 3 Software move to the Tune menu and select YES or NO depending upon whether or not you wish the tune to be played when the TC12 PC boots up Move across to the SIP menu and select YES if a SIP is installed in the TC12 cabinet otherwise select NO 7 On Version 8 3 Softwa...

Page 31: ...O cards see section 2 2 2 7 or 2 2 2 8 Ram Error IMD cards only check Ram address switches set up correctly on card see section 2 2 2 8 Switches set correctly change to next available address as indicated in 2 2 2 8and restart installation Switches set incorrectly correct and restart installation Faulty Replace card Int Failed Check Interrupts set up correctly on the card see2 2 2 8 2 2 2 12 PC Mo...

Page 32: ...ff switch on the PSU PCB Under System Failure conditions the output relays for a remote SIP switch on and off which gives rise to a clicking sound If the customer wishes to stop this sound and there is no remote SIP fitted the following Resistor links may be removed from the PSU board R25 R41 R44 and R47 See 666 CF 02249 102 at the back of the Handbook 2 2 4 19 Racking PCBs Figure 6 shows a front ...

Page 33: ...d be set to 1 If a second rack is fitted in the Instation then the position of the switch on the PSU Board in the second rack does not matter If there is more than one PC connected to the same Ethernet link the switch should be set to 2 for the PSU Board connected to the second PC 3 for the PSU Board associated with the third PC etc The switch setting should correspond to the last digit of the TC1...

Page 34: ...e are additional 19 racks in the Instation there is no connection to connector PL1 on the other PSU boards in these racks Connector PL2 Connector PL2 No connection normally This is used to connect to digital output boards when used in a digital output rack See section 2 2 5 2 as well as for interfacing with the Telecommand 8 highway Connectors PL3 and PL4 Connectors PL3 and PL4 connect to the Digi...

Page 35: ...7 PSU Board Layout 1 TOP 14 PL5 1 TOP 14 PL6 1 TOP 14 PL7 1 TOP 14 PL8 MAINS SOCKET 1 50 PL4 1 50 PL3 50 PL2 1 1 20 PL1 1 26 PL9 1 10 PL10 GND 12V 5V 5V GND AGND 12V TP4 TP5 TP6 TP7 TP8 TP9 S1 LP1 S2 S3 Variant Hole for attaching earth strap from TC12 cabinet Mains Wires Ser No LP2 Power Supply ...

Page 36: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 26 Issue 10 Figure 8 PSU Board Switch Settings ...

Page 37: ...ther four screws 5 Set the Mains voltage link inside the PSU to the required position 110 V or 240 V as shown in Figure 9 6 Replace the cover and screw the PSU back on to the PCB Ensure that the PCB is fitted the correct way around i e the Mains connector and low voltage connector are at the correct ends of the PCB 7 Re connect the two PSU connectors 2 2 4 2 Modem PCB and Modem power cable Figure ...

Page 38: ...tput power is always set to 13dBm and the receive threshold is set to 39dBm Note NO other setting except for 13dBm is to be used in the UK 3 SW4 2 4 Wire Selector switch SW4 Ensure that the 2 4 Wire Selector switch is set correctly see Table 3 for settings 4 SW5 Transformer Select switch Ensure that the Transformer Select switch SW5 is set correctly see Table 4 for settings In a radial system i e ...

Page 39: ...op row and D types 4 8 12 and 16 along the bottom row the numbers are printed alongside the D types on the IMD distribution module The ribbon cables from the IMD distribution modules therefore point back towards the hinged side of the plate The 24 way cable with four D types from a modem PCB connections detailed above can be cable tied along the bottom of the hinged panel with the D type with the ...

Page 40: ...l 2 4 Wire Selector Level 4 Wire Level 2 Wire Level Transformer Select Off PCB 0 Level On PCB 1 Level Line Level Line Level 0 1 Variant For switches SW1 SW2 SW3 SW3 SW5 SW6 and SW7 the switch is OPEN i e 0 WHEN PUSHED DOWN TO THE LEFT and CLOSED i e 1 WHEN PUSHED DOWN TO THE RIGHT As a reminder the 0 and 1 positions are shown on the silkscreen below SW1 and SW7 For SW4 4 wire is selected with the ...

Page 41: ...X 0 1 0 0 1 1 0 CCITT V 23 M2 1200 BPS HALF DUPLEX WITH EQUALIZER 0 0 0 0 1 1 0 CCITT V 23 M1 600 BPS HALF DUPLEX 0 1 1 1 0 1 0 CCITT V 23 M2 1200 BPS FULL DUPLEX 0 1 0 0 1 0 0 CCITT V 23 M2 1200 BPS FULL DUPLEX WITH EQUALIZER 0 0 0 0 1 0 0 CCITT V 23 M1 600 BPS FULL DUPLEX 0 1 1 1 0 0 0 CCITT V 21 ORIG 300 BPS HALF FULL DUPLEX 0 1 1 0 1 1 0 0 SWITCH OPEN 1 SWITCH CLOSED See Figure 8 for Switch Po...

Page 42: ...4 5 6 7 8 0dBm 1 0 0 0 1 1 3dBm 1 0 0 1 1 1 6dBm 0 1 0 0 1 1 9dBm 0 1 0 1 1 1 10dBm 0 0 1 0 1 1 13dBm 0 0 0 0 1 1 16dBm 0 0 0 1 1 1 RECEIVE THRESHOLD 42dBm 0 0 1 1 39dBm 0 1 1 1 33dBm 1 0 1 1 Switch positions 7 and 8 apply to SW2 and SW3 only SW6 and SW7 are 6 way switches SETTING FOR UK 0 SWITCH OPEN 1 SWITCH CLOSED See Figure 8 for Switch Positions for Switches 0 and 1 ...

Page 43: ...itch 4 2 Wire Switch 4 4 Wire 1 2 3 4 2 WIRE 4 WIRE SW4 Table 4 Modem PCB Transformer Select Switch SW5 Switch numbers Corresponds to Modem with same number 1 2 3 4 5 6 Set switch to 1 Closed to select on board transformer for the Modem in question i e for any Modem NOT connected to a transformer board NOT USED Set switch to 0 Open to select off board transformers for the Modem in question i e for...

Page 44: ...umber 667 1 22646 000 with a 14 way connector at one end and a 37 way D connector at the other This connects the Transformer PCB T1 T2 etc to its associated Modem PCB i e M1 M2 etc Transformer Board Connector PL2 The cable connects from PL2 on a transformer PCB to PL3 on its associated modem PCB Figure 11 shows a rear view of a fully equipped rack The positions of the ribbon cables are indicated T...

Page 45: ...B Layout 1 TOP 37 1 TOP 14 PL2 14 Way to Modem PCB S1 PL1 37 Way D to MDF 1 TOP 37 S2 S3 S4 PL3 37 Way D to MDF Variant Figure 12 ITU 19 Rack Rear View PSU ITU Rack 6U System Modem Output 14 Way connector to PSU 24 Way connector to PC IDC connectors with IDC cable 14way to 37 Way PSU Telephone line I F 37 way D ...

Page 46: ...k PSU PCB so see section 2 2 4 1 for configuration details Details of how to connect to the digital output rack are in the next section 2 2 5 2 Digital Output PCB There are several variants of the PCB 000 to 099 have current source outputs and 100 to 199 have current sink outputs The variants in those two groups are to cope with different output current limit values See Figure 13 for a diagram of ...

Page 47: ...est to the PSU PCB to 0 the next card to 1 and so on up to F if 16 boards are fitted Connectors PL1 and PL2 These connectors are used to take the digital outputs out of the cabinet Either a ribbon cable kit 667 1 22742 000 or a discrete wire cable kit 667 1 22742 001 are used to make up the cables on installation The pin outs are as follows ...

Page 48: ...ut 18 Output 50 20 Output 19 Output 51 21 Output 20 Output 52 22 Output 21 Output 53 23 Output 22 Output 54 24 Output 23 Output 55 25 Output 24 Output 56 26 Output 25 Output 57 27 Output 26 Output 58 28 Output 27 Output 59 29 Output 28 Output 60 30 Output 29 Output 61 31 Output 30 Output 62 32 Output 31 Output 63 33 XVCC XVCC 34 XVCC XVCC 35 XVCC XVCC 36 XVCC XVCC 37 XGND XGND 38 XGND XGND 39 XGND...

Page 49: ... 667 CA 22741 000 and Figure 2 for wiring details 2 2 6 PSTN Modem If a PSTN modem 667 1 22662 000 is required this may be fitted to the back of the hinged IMD distribution panel at the back of the Instation 2 2 7 External Cables 2 2 7 1 Mains Cable The mains cable to the Instation should be at least 15 Amp cable and the plug should be fitted with a fuse appropriate to the cable rating The mains c...

Page 50: ...n as CAT5 cabling an Ethernet hub is normally used between the UTC Traffic Control Computer TCC and the TC12 PC s CAT5 Twisted Pair cable is used to connect the TCC to the hub and to connect the hub to the TC12 PC s 2 2 7 3 Modem PCB to BT cable This cable is only fitted if there is no associated Transformer PCB with the Modem PCB Figure 14 shows the cable terminations for connection to the MDF Th...

Page 51: ... TD3 To MDF 6 RD3 To MDF 7 TD4 To MDF 8 RD4 To MDF 9 NC 10 NC 11 NC 12 NC 13 NC 14 RTN4 To Transformer PCB 15 NC 16 MD3 To Transformer PCB 17 RTN2 To Transformer PCB 18 NC 19 MD1 To Transformer PCB 20 TD1 To MDF 21 RD1 To MDF 22 TD2 To MDF 23 RD2 To MDF 24 TD3 To MDF 25 RD3 To MDF 26 TD4 To MDF 27 RD4 To MDF 28 NC 29 NC 30 NC 31 NC 32 NC 33 MD4 To Transformer PCB 34 RTN3 To Transformer PCB 35 NC 3...

Page 52: ...e used part number 667 1 22654 000 Refer to drawing 667 GA 22654 000 for wire colours associated with particular connector pins If the 10 pair cable is used then the following two connections are possible 1 10 Pair cable connected to PL1 Modem 2 only used with pair TP9 of 10 pair cable to OTU 2A TP8 of 10 pair cable to OTU 2B TP7 of 10 pair cable to OTU 2C TP6 of 10 pair cable to OTU 2D TP5 of 10 ...

Page 53: ...U2E OTU4E 6 OTU2D OTU4D 7 OTU2C OTU4C 8 OTU2B OTU4B 9 OTU2A OTU4A 10 OTU1H OTU3H 11 OTU1G OTU3G 12 OTU1F OTU3F 13 OTU1E OTU3E 14 OTU1D OTU3D 15 OTU1C OTU3C 16 OTU1B OTU3B 17 OTU1A OTU3A 18 NC NC 19 NC NC 20 NC NC 21 OTU2H OTU4H 22 OTU2G OTU4G 23 OTU2F OTU4F 24 OTU2E OTU4E 25 OTU2D OTU4D 26 OTU2C OTU4C 27 OTU2B OTU4B 28 OTU2A OTU4A 29 OTU1H OTU3H 30 OTU1G OTU3G 31 OTU1F OTU3F 32 OTU1E OTU3E 33 OTU1...

Page 54: ...covers 2 3 1 3 Pre test Inspection Check that the correct fuses are fitted to the Instation see section 2 4 9 for a description of fuses fitted to the Instation Carry out a visual inspection to check all earth connections are made and that the associated screws are done up firmly Check that the mains cables are plugged into each PSU PCB and PC used 2 3 1 4 Outline of Tests to be Performed The sequ...

Page 55: ...ite earth continuity test any rack or panel is removed or replaced then the earth continuity check to that item should be repeated 2 3 1 7 Insulation Resistance Test Procedure SAFETY NOTE Personnel should take care that they do not come into contact with the high voltages generated by the Test Instrument Set the insulation meter to 1000 V DC Make Sure that the Instation is not connected to the mai...

Page 56: ... the RCD Set the trip current on the tester to 150 mA Press the button on the tester Check on the RCD tester display that the RCD has tripped within 40 ms Disconnect the tester from the controller and reset the RCD 2 3 1 9 Safety of Mains Supply at Customer Site The customer is to ensure that the mains supply that the Instation is to be plugged into meets the requirements of IEE Wiring Regulations...

Page 57: ...reaching the line All yellow LEDs on all modem PCBs should go on together though not necessarily go off at the same time once per second The green receive LED Carrier detect should come on once for every OTU which replies on the line during the second the LED is set by the modem carrier detect output and does not indicate that the carrier detected was a valid reply message PSU PCB The PC power LED...

Page 58: ...LLOW LED MODEM 3 TRANSMIT TX3 LP9 GREEN LED MODEM 3 RECEIVE RX3 LP10 YELLOW LED MODEM 4 TRANSMIT TX4 LP11 GREEN LED MODEM 4 RECEIVE RX4 MODEM BOARD STATUS LEDs PSU BOARD STATUS LEDs PC POWER AUDIO OFF 2 4 2 Effect of Incorrect Switch Settings on the PSU PCB 1 S1 PC Address If this switch is set to a PC number which does not exist the UTC TCC FAIL indicator on the local SIP will light up The traffi...

Page 59: ...rectly the particular modem will transmit at the wrong output power WARNING FOR UK USAGE THE OUTPUT POWER MUST NOT BE SET TO GREATER THAN 13 dBm If switch positions 5 and 6 are set incorrectly the receive threshold for the particular modem will be wrong If it is set too low corrupted reply messages may occur in which case reply too early errors may be displayed on the TCC If set too high the reply...

Page 60: ...ntegrity of the control signal to other OTUs connected to the same modem 2 4 5 Effect of Incorrect Switch Settings on the Digital Output PCBs S1 PCB Address If PCB addresses are duplicated on one or more boards the outputs on each board will be set identically 2 4 6 Fault Finding at the Instation 2 4 6 1 UTC TCC Communication Problems Symptom Possible Reason No UTC TCC communications with Instatio...

Page 61: ...tion module others OK Modem IMD cable faulty Incorrect MDF connection OTU Disconnected faulty No communication from all Incorrect Mode set on Modem PCB four modems on Modem PCB Radial system with modem PCB to transformer PCB cable disconnected faulty Modem IMD cable not connected connected to wrong four D types cable faulty No power to modem PCB check power LEDs check modem PCB to PSU PCB cable Te...

Page 62: ...ic Screens If a monitor is attached to the TC12 PC note the TC12 Instation Test Set can be used as the monitor a number of Help Diagnostic screens are available in the TC12 PC Software These are described below 2 4 8 1 Help screen Key to Press H This Screen lists all of the diagnostic and help screens and keys to be pressed to activate them 2 4 8 2 First 22 TC12 OTUs on an Instation Key to Press 2...

Page 63: ...ber of characters for the number of reply bytes for the OTU 2 4 8 3 First 22 TC8 OTUs on an Instation Key to Press 8 This screen displays the replies received from the first 22 TC8 OTUs on an Instation It displays each OTUs reply on a separate line on the screen OTU 0 at top The format of each line is as for TC12 above This screen only shows the first 22 OTUs on an Instation but can be used to obt...

Page 64: ...data is output to TC8 OTUs Digit above indicates time spent on event should not normally go above 5 It should be within the following bounds It can be in yellow area It should be in the red or green area as shown below If it goes into the blue area it will be rejected and not acted upon 17 dots 3rd line Start of yellow area 8 dots 8 dots 10 dots 4th line continuation of yellow area end of 4th line...

Page 65: ...itor if connected not emulated monitor 1 Serial processing including emulated monitor 0 Lowest task Instation initialisation 2 4 8 5 Internal Error Counts Key to Press B This screens shows counts of memory allocation errors associated with the allocation of memory into which a packet received from the host UTC TCC is placed and memory in which a packet is built prior to transmission back to the ho...

Page 66: ...ollowing ways If O is pressed the screen will be blank if there is NO TC8 if TC8 is being driven screen will show data With this knowledge above screen can be interpreted as TC8 Outputs are always the first shown on the above screen i e top lines 2 4 8 8 Event flags Key to Press E This screen and the flags are self descriptive however on the terminal emulator the line showing the state of the flag...

Page 67: ...ch the PC communicates with the IMDs Below this there are details of each of the four possible IMDs as follows Status of the IMD Either OK NOT INSTALLED FAULTY SUM CHECK ERROR Followed by a series of digits These series of digits for each IMD relate to the states of certain MODEM lines as defined below Current Cumulative Raised RTS and did not receive CTS 0000000000000000 0000000000000000 Started ...

Page 68: ... driver has changed STATUS INDICATION Details on bad packets from Ethernet Count of packets that were too short since starting PC TOO SHORT Count of packets with wrong protocol since starting PC WRONG PROTOCOL Count of packets which had invalid destination address i e were not intended to be picked up by this Instation PC since starting PC INVALID DESTINATION Bad Packet Protocol Protocol number of...

Page 69: ...a set of characters to test the modes of the display Not of any real use in maintenance of the Instation as in normal use the Instation has no display 2 4 8 17 Reset Free time counters and IMD status indicators Key to Press Z Simply resets counters to best condition i e 100 free and IMD cumulative status indicators to 0 2 4 8 18 Exit This text shows the combination of keys to press to exit the TC1...

Page 70: ... 10 PSU The part number of the power supply fitted to the PSU board is 667 7 22631 000 The Instation power supply should be replaced every five years otherwise it may become prone to overheating There may be a label already on the PSU showing the date it was shipped This should be covered with a label showing the date the PSU is fitted into the equipment The replacement date is therefore five year...

Page 71: ...s 667 1 22600 000 Description Part No Master Switch Panel Fuses Replacement 5 A 240 V fuse 518 4 90638 000 Replacement 5A Fuse holder including fuse 516 4 97053 000 Replacement 10 A 240 V fuse 518 4 90351 006 Replacement 10A Fuse holder NO fuse 516 4 97063 001 PSU PCB PSU Fuse 1 A 250 V Anti surge 518 4 90631 015 Digital Output PCB Fuses 3 15 A 250 V Quick Blow 518 4 97023 007 Modem PCB Variant UK...

Page 72: ...mperature and humidity requirements The OTU will work over 15 C to 75 C Humidity 96 at 40 C non condensing 3 1 5 Size and Weight Size Height 222 3 mm Width 482 6 mm Depth 305 0 mm Weight 5 4 Kg NOTE The weight of the OTU does not include detectors or their backplanes 3 1 6 Detector Power Supply The standard OTU PSU can supply 750 mA 24 V for detectors If a double OTU is fitted the 24 V supply for ...

Page 73: ...her items are configured using the handset terminal The TC12 Family Tree part number is 667 DZ 22600 000 This shows the structure of part numbers within the TC12 system The top level part number for the TC12 Free standing OTU is 667 1 22670 000 Drawing 667 GA 22670 000 shows the mechanical arrangement of the TC12 OTU The layout of the mechanical rack and the positions of the OTU PCB power supply a...

Page 74: ...0 6 Way Telecom Socket S3 S4 2 4 Wire Selector S6 B1 Battery S2 SK2 Line Level SK1 25 Way Connector to Handset terminal LP2 LP3 LP4 LP5 Status LEDs Firmware PROM Figure 19 OUTSTATION PCB and DAUGHTER BOARD LAYOUT 1 TOP 1 TOP PL2 40 Way for 32 buffered inputs 34 PL4 34 Way for 16 Relay outputs Transmit Confirm output 40 Serial Number LP7 5V LED Line Jack Sockets Variant No PL3 14 Way connector to P...

Page 75: ...ing the Switches on the Outstation PCB Before any connectors are attached to the Outstation PCB the configuration switches need to be set up as described below Refer to Figure 18 or Figure 19 for the position of the switches on the PCB There are four switches on the PCB S2 Lithium Battery On Off Switch See Figure 20 S3 Line Level Switch See Table 5 S4 2 4 Wire Select Switch See Figure 21 S6 600 Ω ...

Page 76: ...not need to be changed Where British Telecom or other telephone line supplier has agreed to provide Multi drop circuits i e where more than one OTU is to be connected to one line the final OTU on the line is set to 600 Ω all others on the line need to be set to high impedance Then the switch may be set as appropriate for the OTU as noted below This also applies to dual OTUs where both OTUs are con...

Page 77: ...mation on the silk screen Figure 20 OTU Lithium Battery On Off Switch S2 1 4 WIRE 2 WIRE 2W S4 A 4W Information on Silk Screen OPERATION OPERATION Figure 21 OTU 2 4 WIRE SELECT SWITCH S4 600 OHM LINE TERMINATION S6 HI Z 600 HIGH IMPEDANCE LINE TERMINATION Information on the silk screen Figure 22 OTU 600 Ω High Impedance Switch S6 ...

Page 78: ... Switch Closed 3 2 2 4 Configuring the Jumpers on the Outstation PCB Daughter Card A daughter card must be factory fitted to the Outstation PCB see Figure 19 where RS232 communications to an Instation is required RS232 or normal telephone line communications via modems is selectable with the daughter card fitted There are 3 jumper triples LK1 LK2 and LK3 on the daughter card The jumpers must be se...

Page 79: ... into the mains distribution panel of the traffic controller There is no separate on off switch on the Outstation 3 2 3 3 Telephone Cable with 6 way Plug The OTU comes fitted with a telephone cable terminated in a 6 way telecom plug Connect the telephone plug to the telephone socket in the traffic control equipment For information only the other end of the telephone cable attaches to SK4 on the PC...

Page 80: ...OTU 6 Way Telecom Socket Connections OUTSTATION PROCESSOR PCB SKT4 6 Way Telecom Socket to MDF PIN 2 Wire Selected 4 Wire Selected 1 TX Transmit Reply Data TX Transmit Reply Data 2 NC RX Receive Control Data 3 NC NC 4 NC NC 5 NC RX Receive Control Data 6 RX Receive Control Data TX Transmit Reply Data The telephone cable connects to the socket above via a 6 way plug The wire colours on this cable w...

Page 81: ...t activated by the data transmission system in response to a carrier signal see note 2 DSR To OTU Not used DTR From OTU 5 Data Terminal Ready see note 3 GND 4 Signal Ground NOTES 1 If the data transmission system cannot provide CTS then the cableform between the OTU and the data transmission system is to provide an RTS CTS loopback at the OTU 2 CD may or may not be provided by the transmission sys...

Page 82: ...lled 11 on the drawing Inputs 9 to 16 extend from the thinner multi core cable labelled 10 on the drawing The ground for each of these 16 inputs is wired as follows A white wire from the thicker multicore cable is paired with one end of a looped white wire This pair of wires should be connected together to provide the ground for one of the inputs Fifteen other input grounds are formed by the loope...

Page 83: ...6 Input 6 7 Input 7 8 Input 8 9 Input 9 10 Input 10 11 Input 11 12 Input 12 13 Input 13 14 Input 14 15 Input 15 16 Input 16 17 Input 17 18 Input 18 19 Input 19 20 Input 20 21 Input 21 22 Input 22 The 24 V supply to the buffered 23 Input 23 inputs is fused by a 500 mA quick 24 Input 24 blow fuse FS2 25 Input 25 26 Input 26 27 Input 27 28 Input 28 29 Input 29 30 Input 30 31 Input 31 32 Input 32 33 I...

Page 84: ... 14 Output 7 15 16 Output 8 17 18 Output 9 19 20 Output 10 21 22 Output 11 23 24 Output 12 25 26 Output 13 27 28 Output 14 29 30 Output 15 31 32 Output 16 33 34 Transmit Confirm Relay Output 3 2 3 6 Connection of SCOOT Detector Inputs to Free Standing TC12 OTU On a free standing TC12 OTU the SCOOT detector inputs to the OTU should be connected to the normally closed contacts on the detector backpl...

Page 85: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 75 Issue 10 ...

Page 86: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 76 Issue 10 Figure 27 Freestanding Outstation Inputs ...

Page 87: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 77 Issue 10 ...

Page 88: ...th any of the 50 pins on plug PL1 Figure 28 shows the pin out of PL1 LMU input 1 and LMU input 1 PL1 pins 1 and 2 correspond to positions 3 and 4 respectively on the 54 way housing ZXO input and ZXO input PL1 pins 49 and 50 correspond to positions 51 and 52 respectively on the 54 way housing Note LMU Input 24 pins 47 and 48 is internally connected to the ZXO input pins 49 and 50 The voltage monito...

Page 89: ... LMU Input 17 8 LMU Input 4 34 LMU Input 17 9 LMU Input 5 35 LMU Input 18 10 LMU Input 5 36 LMU Input 18 11 LMU Input 6 37 LMU Input 19 12 LMU Input 6 38 LMU Input 19 13 LMU Input 7 39 LMU Input 20 14 LMU Input 7 40 LMU Input 20 15 LMU Input 8 41 LMU Input 21 16 LMU Input 8 42 LMU Input 21 17 LMU Input 9 43 LMU Input 22 18 LMU Input 9 44 LMU Input 22 19 LMU Input 10 45 LMU Input 23 20 LMU Input 10...

Page 90: ...7 signs 21 tubes 2 signs 6 tubes Switched Sign Bulb type SB Sign 16 lamps 6 note 5 Switched Sign Tube type ST Sign 7 signs 21 tubes 2 signs 6 tubes note 5 Pelican Pedestrian Wait PPW PP4 Red man Green man 16 note 2 6 Pelican Stream PS PS4 Wait Ind Red Amber Green Red man Green man Wait Ind 16 note 3 6 Intersection Pedestrian Wait IPW IP4 Red man Green man Wait Ind 16 note 2 6 Intersection Pedestri...

Page 91: ...oltage when not terminated into the OTU board if current is passed through the core The Current transformers measure the current flowing in conductors that are passed through their core To maintain the correct relationship between the current flowing in the conductors and the output from the sensor the sensors must be connected the correct way round The current transformers are toroidal and one si...

Page 92: ...transformers for the second controller are then connected consecutively to the remaining input numbers Note The above arrangement does not provide independent monitoring of each controller Switching the lamps off on the first controller will stop all monitoring If this is not acceptable an alternative configuration is available Connect an unswitched mains supply to the first voltage monitoring tra...

Page 93: ...ribed in section 3 2 5 Using a suitable terminal block connect the white ground wire of the voltage sensor to the white ground wire on the Input Output cable and connect the yellow wire on the voltage sensor to the appropriate coloured wire on the Input Output cable corresponding to the required input number The voltage sensors should then be fastened e g Tywrap to a suitable point in the cabinet ...

Page 94: ...ors ___ Number of Voltage Sensors Number of phases include vehicle green arrow and pedestrian phases ___ Number of pedestrian phases with wait indicators ___ Number of switched sign drives ___ Subtract one for each phase green state which coincides with a green confirm reply available from the controller Note This is only applicable where Red Lamp Monitoring is not required ___ Subtract one for ea...

Page 95: ... Maximum No of detector backplanes 667 1 22691 000 Module Assembly for OTU only no detector racking 667 1 22691 001 Module Assembly for OTU and Detectors for use in 11 racking 4 667 1 22691 002 Module Assembly for OTU and Detectors for use in 19 racking 12 667 1 22691 003 Module Assembly for Dual OTU and Detectors for use in 19 racking 10 667 1 22691 004 Module Assembly for OTU for use in 19 racki...

Page 96: ...ve any protective covers 3 3 1 3 Pre Test Inspection Check that the correct fuses are fitted to the Outstation see section 3 4 4 for a description of the fuses fitted to the Outstation 3 3 1 4 Outline of Tests to be Performed The sequence of tests will be 1 Earth Continuity Check 2 Insulation Check 1000 V DC Test 3 3 1 5 Earth Continuity Insulation Resistance Test Set Up The Outstation is not wire...

Page 97: ...TH and the combined LIVE and NEUTRAL Allow the meter reading to settle during the test The insulation resistance should be not less than 10 MOhm 3 3 2 Commissioning Procedure after Power Up Check that the power LED LP7 comes on when the Outstation is powered up Note If the system fault LED lights on power up see section 3 4 1 for LED positions then switch the Outstation off Make sure the lithium b...

Page 98: ...o be connected Once connected the handset will display the sign on message SIEMENS OTU and commands can then be entered to configure the OTU The PC in the TC12 Instation Test Set can be used as a handset terminal refer to section 4 7 The PC keyboard makes entry of commands easier than with a conventional handset terminal Alternatively a conventional handheld handset terminal the same type as used ...

Page 99: ... mode GMM GMM Baud rate mode 0 to 24 6 Comment Code that configures the appropriate baud rate and modem mode 6 1200 Baud half duplex 8 600 Baud half duplex 22 1200 Baud full duplex 24 600 Baud full duplex Other codes are available but consult STC before use E g 5 300 baud half or full duplex 7 1200 baud half duplex with equaliser 23 1200 baud full duplex with equaliser 3 3 3 5 Number of OTUs GNO G...

Page 100: ...vice versa 3 3 3 10 Enable Disable OTU control and reply facility GOE GOE 1 0 Comment Causes the OTU UTC control and reply function to be enabled 1 or disabled 0 The facility should not be enabled until all the required configuration items have been set up and checked Commands to set up digital inputs and reply bytes GSA GUD GRL GIS 3 3 3 11 SCOOT loop input allocation GSA GSA Scoot loop no 0 to 1...

Page 101: ...his indicates that the reply bit is driven directly For GOL command this indicates that the output bit is driven directly from the corresponding UTC control bit 1 Red Lamp Monitor group 0 first red fail RL1 2 Red Lamp Monitor group 0 second red fail RL2 3 Red Lamp Monitor group 0 any lamp fail LF 4 Red Lamp Monitor group 1 first red fail 5 Red Lamp Monitor group 1 second red fail 6 Red Lamp Monito...

Page 102: ...y Queue Unit 3 output 19 Count Occupancy Queue Unit 4 output 20 Count Occupancy Queue Unit 5 output 21 Scoot loop 0 output 22 Scoot loop 1 output 23 Scoot loop 2 output 24 Scoot loop 3 output 25 Scoot loop 4 output 26 Scoot loop 5 output 27 Scoot loop 6 output 28 Scoot loop 7 output 29 Scoot loop 8 output 30 Scoot loop 9 output 31 Scoot loop 10 output 32 Scoot loop 11 output 49 unit 0 HIOCC alarm ...

Page 103: ... occupancy queue unit number 2 data selector enter 0 or 1 as indicated below 0 to allocate the input line number for the unit 1 to allocate the unit function see below Note For N 1 sites the input line allocation represents the kerbside lane loop The remaining loops are connected consecutively to the next two or three inputs for two or three lane sites respectively If required an additional unidir...

Page 104: ...ed to cause the reply bit to change state The data is selected using the table below The value used depends on the maximum vehicle flow rate at each count site generally a weighting factor of approximately twice the maximum flow will be required Data value Count Occupancy weighting factor 1 1 2 2 3 4 4 8 5 16 6 32 7 64 8 128 3 3 3 19 Occupancy weighting factor GOF GOF Occupancy unit no 0 to 5 Occu...

Page 105: ...ed in conjunction with the OTU fault present reply bit function The default configuration is that setting any bit of any fault flag will cause the OTU fault present status to be active If a fault flag is not required to set the OTU fault present bit enter a data value of zero for the appropriate fault flag number Special conditions apply to certain LMU faults refer to LMU section for further infor...

Page 106: ...255 Comment Setting this value to a valid input number i e 0 to 31 provides a lamp test facility for use with a green wave box If the allocated input is active i e 1 then all the OTU output relays are energised The default value is 255 lamp test facility disabled Notes The 32 inputs are numbered 1 to 32 in section 3 2 3 5 corresponding to the associated pin on the 40 way input connector however th...

Page 107: ...t Data see GLD command 0 Lamp faults sensors 1 to 7 9 71 1 Lamp faults sensors 8 to 15 72 143 2 Lamp fault sensors 16 to 23 144 215 3 Controller dim bright change failure 4 As 3 but for second lamp supply Comment Indicates that no dim bright changes have occurred in a 24 hour period 5 Too many dim bright changeovers 6 As 5 but for second lamp supply Comment The allowed number of dim bright changes...

Page 108: ...onfiguration data will be lost Reset OTU and re enter configuration data 15 DFM failure 228 239 16 PB392 Facility not available The facility is not allowed on this board See GAF KAF and GPV KPV commands 17 Controller configuration changed Integral OTU only See the Controller Handset Handbook information on the Integral OTU for more information ...

Page 109: ...il counts aspect pattern 4 6 Rise fail counts aspect pattern 5 7 Rise fail counts aspect pattern 6 The data in the log is generally indicated against aspect pattern number as follows Aspect Pattern No Lamp Colour 0 Red R or Red Man Rm 1 Green G Green Man Gm Wait Wt or Sign S 2 Amber A for Export lamp sequences the following pattern numbers are used 1 Flashing Amber Ball FL B for XV2 type 3 Flashin...

Page 110: ...Voltage monitor failure or ZXO failure 2nd lamp supply Note above fault data index 217 and 218 is only provided if RED LAMP monitoring is configured 219 Mains state input failure If a sensor monitoring a vehicle type has the second mains state input set to anything other than 255 it is assumed that it is the Red mains state input and it is expected that input will become active within a pre set ti...

Page 111: ...ined op code 8E type 7 ESC op code 8F any other unused vector 90 too many nested zxo timer interrupts 91 Handset Task errors Function Group 2 handset task case out of range 1 handset config change failed 2 Shared RAM Task errors Function Group 3 control shared RAM task case out of range 1 System Control Task errors Function Group 4 system control task case out of range 1 invalid PLD facility code ...

Page 112: ...r 5 Too many Soft Errors Fault data index 228 239 DFM failure data Fault flag 15 228 port 0 DFM data Bit 0 input 0 239 port 11 DFM data Each bit that is set indicates a failed detector input Note Only ports 0 to 3 apply to Freestanding OTU 3 3 3 29 Display Lamp Faults with Phase information KLP KLP displays the lamp fault data in KLD0 to KLD215 in a more user friendly format This command is suppor...

Page 113: ... approved by the Department of Transport and should not be used 3 3 3 31 Enable LMU data access AMB NEC AMB 35 NEC 249 Some LMU configuration commands require these additional access commands to allow the data to be changed Commands requiring this special access level are indicated by L after the command mnemonic 3 3 3 32 Clear LMU Faults KCF PB392 Firmware KCF Sensor Number 1 23 Comment This will...

Page 114: ...dim bright changes expected KDP KDP 0 or 1 1 Comment The default configuration assumes that the controller will perform dim bright changeovers If there is no change in a 24 hour period a dim change fault is indicated For controllers with no dimming facility set KDP 0 to disable this monitoring function 3 3 3 35 Maximum allowable dim bright changes KDL KDL 0 to 255 63 Comment Maximum number of dim ...

Page 115: ... allocates a mains state input driven by the actual flashing supply Note 1 Only one of the above input types must be configured Note 2 The 32 inputs are numbered 1 to 32 in section 3 2 3 5 corresponding to the associated pin on the 40 way input connector however the handset command numbers the inputs from 0 to 31 for the 32 inputs ...

Page 116: ...nt sensors can monitor If no mains state is required enter the default value of 255 Monitored Phase Type 1st entry 2nd entry 3rd entry IV GREEN IVRLM GREEN RED IP GREEN VEH GREEN PV GREEN PED GREEN PP GREEN PPW GREEN WAIT PS VEH GREEN PED GREEN WAIT IPW GREEN VEH GREEN WAIT IPS VEH GREEN PED GREEN WAIT XP1 RED XV1 GREEN XV2 BALL XV3 GREEN AMBER W4 WAIT W6 WAIT RS SB SIGN ST SIGN In addition for PB...

Page 117: ... Wait IPW 12 Rm Gm Wt Intersection Pedestrian Stream IPS 13 R A G Rm Gm Wt Reserved 14 Export Pedestrian with flashing Red XP1 15 Rm Gm Export Vehicle with flashing Green XV1 16 R A G Export Vehicle Filter flashing Amber Ball XV2 17 Fl B Export Vehicle flashing Amber signal group XV3 18 R A G FL A Pelican Pedestrian 40 W Wait PP4 19 Rm Gm Wt Pelican Stream 40 W Wait PS4 20 R A G Rm Gm Wt Intersect...

Page 118: ...RD 1 Comment Used to temporarily remove the 2nd Red lamp failure output This is required to restart part time controllers that shut down when two red failures occur 3 3 3 45 Red lamp monitor disable enable KRE L KRE sensor number 1 23 0 or 1 0 1 for pre PB392 issue 2 Comment To select normal lamp monitoring i e not red lamp monitoring on vehicle phases set this value to 0 for each intersection veh...

Page 119: ...d as the mains voltage waveform crosses the voltage sensor threshold during each mains cycle Use the KDI command to display the value of the input at mains peaks only see section 3 3 3 63 3 3 3 51 Echo Repeat Display Disable ERD 0 to 2 0 Comment Only available if the PLD 667 1 12399 106 VMS Car Park is fitted The value 1 prevents the OTU from echoing keys as they are typed and updating changing di...

Page 120: ...sage that is the OTU address MT bit etc The first byte of reply data is accessed using GRD 1 The display is only valid for the configured number of reply bytes 3 3 3 56 Display Lamp Monitor ADC readings KAC KAC sensor number 1 23 current voltage selector 0 1 enter Comment Displays the ADC current or voltage readings for configured Lamp Monitor sensors Note The lamp monitor facility must be enabled...

Page 121: ...l the LMU has learnt the aspect in both dim and bright states Bit 2 AWAIT_ASPECT Aspect not yet appeared Set on LMU initialisation Cleared when aspect first learnt Bit 3 AWAIT_DIM_CHANGE First dim bright change assessment enabled Set on LMU initialisation if dim bright changeover monitoring is enabled Cleared after first dim bright change assessment for the aspect has been completed Bit 4 CONF_LOA...

Page 122: ...nt the display may indicate that the particular mains supply was off erroneously 3 3 3 64 Display Lamps ON OFF State KLM KLM lamp supply 0 1 enter Comment Indicates the state for each of the controller lamp supplies as shown below 6 lamps off 7 lamps on 8 change in progress debounce period 3 3 3 65 Display LMU Learn Status KLS KLS enter Comment Displays the combined learn status bits for all aspec...

Page 123: ...isplayed 3 3 3 70 Override Digital Inputs Enable Disable GIO GIO 1 enter Comment Replaces the reply data with test data entered using the GID command see below The override can be disabled by entering GID 0 and is also removed when the handset is disconnected 3 3 3 71 Digital Inputs Override Data GID GID Reply byte number 0 13 binary byte 0 11111111 Comment Allows test data patterns for up to 13 r...

Page 124: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 114 Issue 10 667 1 12399 106 VMS LMU then the override is not removed when the handset is unplugged ...

Page 125: ...command 3 3 3 75 Transmit Confirm Override data GTC GTC 0 1 Comment In conjunction with the GOO command enables the state of the Transmit confirm LED output to be manually controlled 3 3 3 76 Default Digital Outputs GDO GDT These commands define the default state of the outputs i e the state to which the outputs default when the override is removed Only available with special 667 1 12399 106 PLD 3...

Page 126: ...3 3 83 High Occupancy smoothing factor GHF GHF Smoothing factor 0 100 2 Comment The smoothing factor used in calculating the new smoothed occupancy This value represents actual smoothing factors of 0 to 1 i e the default value of 2 represents 0 02 for calculation purposes 3 3 3 84 High Occupancy clearance threshold GHC GHC clearance threshold 0 to 100 70 Comment The fixed clearance threshold is us...

Page 127: ...ing diagnostic use only and would not normally be required for maintenance operations Refer to Siemens Engineering for further information 3 3 3 88 Scheduler Dummy Routine Control GDC KDC 3 3 3 89 Engineering Display Base GEB KEB 3 3 3 90 Display Engineering data Items GEG KEG 3 3 3 91 Display Engineering RAM data GER KER 3 3 3 92 Display Processor Free Time GFE KFE 3 3 3 93 Display Power Up Data ...

Page 128: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 118 Issue 10 3 3 3 97 Bit Error Count GBE 3 3 3 98 Modem Override Test GMO ...

Page 129: ...ed Lamp Monitoring for each vehicle phase KRE Depending on the controller configuration the following additional data may need to be entered If the controller does not have dimming fitted disable dim bright checking KDP If the controller enters a flashing red amber mode export only define the input to disable monitoring during the flashing period KFD Specify any inversions required on green state ...

Page 130: ...2 is phase B Select normal lamp monitoring not RLM on vehicle phases KRE 1 0 sensor 1 KRE 2 0 sensor 2 Reset the lamp monitor and enable lamp monitoring KLR 1 reset lamp characteristics KLE 1 enable lamp monitoring Example 2 4 phase controller with signs Description Four phase intersection controller with no lamp dimming Two of the phases are vehicle and two are pedestrian The controller also driv...

Page 131: ...tal input 32 i e phase A green KMS 0 4 28 sensor 4 ped green is on digital input 29 KMS 1 4 30 sensor 4 opposing vehicle green is on digital input 31 i e phase B green KMS 0 5 27 sensor 5 wait is on digital input 28 KMS 0 6 26 sensor 6 wait is on digital input 27 KMS 0 7 25 sensor 7 switched sign is on digital input 26 KMS 0 8 24 sensor 8 switched sign is on digital input 25 Allocate aspect drive ...

Page 132: ...ng wait indicators KPT 4 12 a pedestrian phase including wait indicators Allocate the mains state inputs associated with each current sensor Note Input numbers 1 to 32 on the buffered input connector are referenced as 0 to 31 on the handset commands KMS 0 1 31 sensor 1 green is on digital input 32 KMS 0 2 30 sensor 2 green is on digital input 31 KMS 0 3 29 sensor 3 ped green is on digital input 30...

Page 133: ...three current sensors The configuration commands are detailed below Enable LMU write access AMB 35 NEC 249 Allocate function of current sensor 1 KPT 1 11 the current sensor monitors a complete pelican stream Allocate the mains state inputs associated with each current sensor Note Input numbers 1 to 32 on the buffered input connector are referenced as 0 to 31 on the handset commands KMS 0 1 31 sens...

Page 134: ... sensor 2 pedestrian green is on digital input 31 KMS 0 3 29 sensor 3 wait is on digital input 30 Allocate aspect drive identity to each current sensor KAD 1 0 sensor 1 vehicle is phase A KAD 2 1 sensor 2 pedestrian is phase B KAD 3 1 sensor 3 wait is phase B Example 6 8 phase controller with phase overlaps non fixed phases in stages Description Eight phase intersection controller with no lamp dim...

Page 135: ...ay it may be worth considering using voltage monitoring transformers on any phases likely to be changed The configuration commands are detailed below Enable LMU write access AMB 35 NEC 249 Allocate function of current sensor 1 to 9 KPT 1 to 6 1 vehicle phases A to F KPT 7 1 Green arrow phase is declared as a vehicle phase KPT 8 3 a pedestrian phase KPT 9 5 40 Watt wait indicators Allocate the main...

Page 136: ...ensor 7 is phase G KAD 8 7 sensor 8 is phase H KAD 9 7 sensor 9 is phase H Wait drive Select normal lamp monitoring not RLM on vehicle phases Note Sensors 8 and 9 do not monitor vehicle phases and so they are configured for normal lamp monitoring by default their configuration does not need to be changed KRE 1 0 sensor 1 KRE 2 0 sensor 2 KRE 3 0 sensor 3 KRE 4 0 sensor 4 KRE 5 0 sensor 5 KRE 6 0 s...

Page 137: ... free standing OTU by the Department of Transport and should not be used Once the LMU has been installed in the controller the commissioning steps are as detailed below Enter the LMU configuration commands if these have not already been loaded in one option is to enter the configuration commands at the depot prior to installation Reset the lamp monitor and enable lamp monitoring KLR and KLE With t...

Page 138: ...ed after the junction has been learnt Note It is not necessary to invoke the self learning function again if a faulty lamp is found during the engineer s inspection of the junction as the lamp monitor will automatically adjust to the new situation when the lamp is replaced The above sections describe the minimum requirements for installing an LMU The following give details of extra procedures and ...

Page 139: ... check that lamp failures are indicated when they occur and that lamp replacements remove the fault indication These checks should be carried out after the junction characteristics have been learnt Remove any lamp and wait for the LMU to find the failure Indication that the lamp failure has been found will be given by the lighting of the system fail LED on the OTU PCB and by the appropriate entry ...

Page 140: ...hen re apply power Note The value of 191 for TKE selects TCSU default configuration data but only when used to perform a complete OTU reset as detailed above To set up OTU address and enable communication Enter the following commands GME 249 Access Code GAD 0 to 5 OTU address 6 OTUs on an Instation Modem GOE 1 Enables Control and Reply Note The read only handset command GDD can be used to indicate...

Page 141: ... number of OTUs per Instation modem GRW0 GRW5 4 6 Number of Reply words for each OTU GSA0 GSA11 No SCOOT GSA0 16 SCOOT LOOP input allocation loops GSA1 17 8 loops allocated to input port 2 allocated GSA2 18 inputs 16 to 23 255 GSA3 19 GSA4 20 GSA5 21 GSA6 22 GSA7 23 GRL2 0 etc From OTU GRL2 0 21 Reply bit function input 0 GRL2 4 22 Reply words 2 3 4 5 allocated to 8 GRL3 0 23 SCOOT nibbles GRL3 4 ...

Page 142: ...t running correctly All transmission from the OTU will be halted and all relay outputs will be set to their de energised state The only way to reset the board is to power off and then on again The Transmit confirm LED is on whilst correctly formatted control messages are being received by the OTU and the information is being transferred to the relay outputs If a valid control message is not receiv...

Page 143: ...ing Maintenance Handbook 666 HE 43100 000 Page 133 Issue 10 Figure 30 Outstation PCB Status LEDs LP7 GREEN LED 5v LP2 RED LED SYSTEMFAIL LP3 RED LED WATCHDOGFAIL LP4 GREEN LED TRANSMIT CONFIRM LP5 GREEN LED CARRIER DETECT RX DATA ...

Page 144: ...U will not receive the control signal and will not reply therefore the carrier detect and transmit confirm LEDs will be OFF 4 S6 600 Ohm High Impedance Switch If the switch is set to high impedance when it should be set to 600 Ohms the transmit signal for all OTUs on the line and the receive signal for the particular OTU will be up to 3dB higher than if the switch was set correctly The characteris...

Page 145: ...er 667 7 22671 000 manufactured by XP PLC type NFS110 7602PK is fitted with a 5 A 250 V fuse 518 4 90624 009 The power supply needs to be removed and the case taken off in order to change the fuse 3 4 5 Lithium Battery The outstation PCB is fitted with a Lithium Battery B1 part number 418 4 97186 000 see Figure 18 for the position of the battery on the PCB This battery must be replaced every four ...

Page 146: ...ly Power up the Outstation Check the 5 V output is between 4 75 V and 5 25 V see Figure 31 for details of where to connect Multimeter Check the 24 V output is between 22 8 V and 25 2 V see Figure 31 for details of where to connect Multimeter Power down the Outstation Re connect the 13 way connector to the power supply Figure 31 Outstation PSU Voltage Checks L N E 13 1 CONNECTIONS 1 2 3 5V 5V 4 5 6...

Page 147: ...on the OTU Module Assembly The 5 V signal from the PSU is fitted with a 5 A 32 V 1 25 Quick Blow fuse 518 4 90286 007 Internal Power Supply Fuse 5 A 250 V Quick Blow fuse 518 4 90624 009 Lithium battery 418 4 97186 000 Outstation PCB Note swap IC23 PLD from old 666 1 02239 001 board to new board when making replacement OTU Power Supply 667 7 22671 000 OTU Input Output Cable 667 1 22693 000 LMU Spa...

Page 148: ...l work over 98 132 V RMS 47 63 Hz 198 264 V RMS 47 63 Hz Note The voltage range of the PC used in the Instation Test Set should be checked in the manufacturer s literature and note should be taken of any links switches that need setting for different voltage ranges 4 1 2 Mains Current Instation test set 400 mA at 240 V 4 1 3 Size and Weight Size Height 530 mm Width 354 mm Depth 215 mm Weight 13 Kg...

Page 149: ... Software Support Desk 01202 782440 or utcsupport poole siemens co uk should be consulted before making any changes 4 2 3 Error Messages during Test Set Software Start Up During start up the test set software checks that it can access all the items that it needs If any errors occur a message will be displayed which indicates the cause of the error If the test set cannot access either of the two ne...

Page 150: ...it still fails contact engineering at Poole 4 2 4 Terminal Emulation Software As most TC12 Instations contains a PC which has no monitor the Instation test set PC may be used as the monitor to assist the installation commissioning and fault diagnosis of the Instation PC To this end the test set is supplied with a copy of the CTERM program an STC Terminal Emulator package 4 2 5 Installation of Hand...

Page 151: ... type at one end and two jack plugs at the other end The D type connects to the LINE INTERFACE connector on the test set front panel The jack plugs connect to the line jack sockets of the PCB under test The control jack plug is marked with a white band The reply jack plug is unmarked The control sockets on the Modem and OTU PCBs have a white bar silk screened next to them to distinguish them from ...

Page 152: ... depressed turn the modem mode switch to the appropriate setting Release the modem set button Note If the modem set button is not depressed whilst the modem mode select switch is being moved the test set may enter an unknown mode BELL Modes Switch Setting Baud Full Description 1200 equ Bell 202 with Equaliser Loopback 1200 Bell 202 Main Loopback 300 Bell 103 CCITT Modes Switch Setting Baud Full De...

Page 153: ...tion mode and is sending Control messages to OTUs The test set is in Outstation Mode and is sending Reply messages to the Instation The Maximum transmit Level is 0 dBm when all attenuation switches are in the OFF position Setting the appropriate attenuation switch to ON allows this 0 dBm level to be reduced by 1 2 4 8 16 32dBm or any level between 0 dBm and 63 dBm by setting combinations of the at...

Page 154: ...TC12 Installation Commissioning Maintenance Handbook 666 HE 43100 000 Page 144 Issue 10 and the appropriate cable connected from the test set HANDSET socket to the TC12 Instation PC serial port 1 ...

Page 155: ... one second intervals to a selected OTU a control message in accordance with the control data setup and displayed on the PC 4 4 1 3 Outstation Mode In this mode the ITS replaces a selected OTU The ITS displays any two characters of the control message being transmitted by the computer In response to the control message the ITS transmits a reply message containing the data setup on the display 4 4 ...

Page 156: ...ission can be entered plus a few miscellaneous items i e 2 or 4 wire baud rate full or half duplex which signal control reply is to be measured for line level where is ITS being used at Instation or at Outstation and delay before transmit normally 0 i e transmit at exact calculated time 4 4 2 2 4 Data Entry Testing Once this screen has been entered testing is initiated On this screen the state of ...

Page 157: ...pe in batch file name as follows ITS CR The ITS software should load and the front screen should be displayed After successful loading of the ITS software the front screen will be replaced by a prompted indicating what baud rate the test set has been initialised to taken from default sav file which contains the set up of ITS as it was when last used The user is prompted to ensure that the hardware...

Page 158: ...the user will be prompted as to whether or not it is to be overwritten and save it Press enter whilst on filename field Now the Instation test set is ready for use Connect it in at the appropriate jack sockets at Instation or Outstation Now enter the DATA ENTRY TESTING screen and communications will commence Modes can be changed by going to the ITS MODES screen and selected OTU can be changed by g...

Page 159: ...e started late error CMSL RMSL Control Reply message started late After the point at which the message should have started the ITS opens a window as does the Instation during which it expects to receive the first byte of the message If it does not receive the first byte the message is indicated as having started late RSE Spare bit in reply message was in wrong state Should always be 0 RTE Type bit...

Page 160: ...tch all other OTUs on the line off line Do this by going to the TRANSMISSION SYSTEM screen and selecting CRCs to all other OTUs except one under test to be incorrect After approximately four messages with the incorrect CRCs all other OTUs will switch off line If communications with OTU under test are now error free then one of other OTUs is interfering NB OTUs will have logged the CRC errors and w...

Page 161: ...tation mode On test set Reply Idle and or CD indicator not showing carrier being detected POSSIBLE FAULT Outstation not transmitting to confirm simulate OTU with test set i e switch ITS to Outstation and check that UTC TCC Instation is communicating with it If the ITS is replying and Instation is not recording OTU faults Check OTU fault log to determine reason for OTUs failure to reply If ONLY any...

Page 162: ...re recorded when in Instation or Monitor mode CD green led on Instation modem board not lighting On test set the following errors occur RFE RCRC IOR SRM BIR RSE RTE POSSIBLE FAULT Data corruption due OTU Check for baud rate incorrect 2 4 wire selection incorrect or full half duplex selection incorrect for the line 4 5 3 3 Fault finding Where to start Firstly it is best to determine from the errors...

Page 163: ...dicate a possible problem with the line Errors in the reply message for the OTU under test when there were none during its testing with the ITS in Instation mode would indicate interference from the line or other OTUs check other OTUs starting with those either side of address of OTU under test 4 5 3 4 Commissioning a Line Configure the test set with the appropriate OTU and line details Connect th...

Page 164: ...andset Test Set switch to handset then connect cable 667 7 15998 101 from the 25 way handset port on the test set to the serial port on the Instation PC If using to assist fault diagnosis take the Instation PC keyboard and Press H to get the help screens listing up this should now appear on the test set PC screen now choose help diagnostic screens as required If using to provide a monitor for the ...

Page 165: ...nnect it to the handset port on the test set using cable 667 7 15998 100 Now the test set PC can be operated in RS232 handset mode as a handset for all equipment with handset ports to DTP specification MCE0141 TR0141 Operate with reference to the PITS manual 667 HB 22406 000 and the appropriate handset handbook for the equipment for which it is being used as a handset NB The use of the Intelligent...

Page 166: ...with straight through connections with at least pins 1 2 3 4 5 6 7 and 20 connected 667 7 15998 101 Cable used when using test set as a monitor for Instation PC This is a 9 way female D Type connector to 25 way male D Type connector with two metres of cable with the following connections 9 Way D type Socket 25 Way D type plug 2 3 4 5 6 2 3 6 7 20 4 8 2 Periodic Testing Equipment must be regularly ...

Page 167: ...C all 10 13 Different internal connections are necessary for different voltage ranges The outstation test set will work over the frequency range 47 Hz 63 Hz 5 1 2 Mains Current Outstation test set 100 mA at 240 V 5 1 3 Size and Weight The test unit is housed within an Imhof Bedco equipment cabinet constructed of mild steel Model 1280A and having the following overall dimensions Size Height 191 mm ...

Page 168: ...ol equipment Figure 33 shows how to connect the Outstation Test Set to an OTU or controller Note that there are two cables in each case The reason for this is that the test set has 16 switches to set outputs and 16 LEDs to display inputs whereas the actual OTU has 16 outputs and 32 inputs In controller mode cables 667 1 22658 000 and 001 when connected both allow all 16 OTU outputs to be displayed...

Page 169: ... Set Front Panel FUSE OFF ON Modem Mode Modem Set Carrier Detect Level Attenuator Handset Handset Test Set Case Lid Space for Mains Cable 7 6 5 4 3 2 1 0 Trans Confirm 15 14 13 12 11 10 9 8 Lamp Test Mode OTU OFF CONTROLLER 1 Word 2 Word OUTSTATION TEST SET POCKET FOR CABLES MAINS FUSE ON CONNECT TO CONTROLLER ONLY CONNECT TO OTU ONLY WORD 2 ONLY LEDs SWITCHES CONNECTION TO OTU Connection Fault 37...

Page 170: ...et a Normal Equipment connection OTU to Controller b OTU to Outstation Test Set connection Controller Mode CONTROLLER OTU Input Output Cable 667 1 22693 000 Test Set Cables 667 1 22658 002 667 1 22658 003 Test Set Cables 667 1 22658 000 OR 667 1 22658 001 Test Set Cables 667 1 22658 004 667 1 22658 005 c Outstation Test Set to Controller connection OTU Mode 5 2 1 2 Controls The following switch co...

Page 171: ...ly to confirm valid control message to MCE 0105 specifications 5 2 1 3 Indicators The following LED Light Emitting Diode indicators are provided A transmission confirm indicator active in the controller mode only A connection fault indicator which is lit if a mode is selected without the correct test led connections or conversely if the correct test lead connections are made but the mode selection...

Page 172: ...mains ON The outstation test set uses a Coutant Lambda HSB 1 7 12 V 1 7 A power supply This is supplied for use with a 240 V AC mains supply It is possible to select any of the following mains supply voltages 100 120 220 230 240 V AC 10 13 all 47 Hz to 63 Hz To change the voltage range the power supply needs to be accessed Remove four screws two from the far right and two from the far left of the ...

Page 173: ...he test cables are then connected to the berg sockets on the end of the Outstation Input Output cable 667 1 22693 000 which will be wired into the traffic control equipment Check LED operation by using the LAMP TEST switch Set the word selection to 2 WORDS Set the MODE switch to the OTU position If the connection fault indicator is lit return the switch to OFF and check that correct plugs are full...

Page 174: ...controller handset commands that display the status of the 16 controller inputs Set different output bit patterns on the Outstation Test Set using the data switches Ensure that the controller inputs displayed on the handset terminal are in the correct position and are the correct value Checking OTU Input wiring Attach a handset to the controller and enter controller handset commands to set the sta...

Page 175: ...transmission confirm switch is not used in this mode Repeat 5 as required If the transmission confirm indicator is not lit no data is transmitted from the OTU 5 3 3 2 Using the OTS to Check the Functioning of OTU PCB Inputs Outputs With the equipment set up as described above the operation of OTU Inputs Outputs can be checked Checking that OTU Outputs are working Connect a handset to the OTU Enter...

Page 176: ...hin the chassis unit provides protection against certain types of traffic control equipment fault e g a supply rail wrongly connected to the common signal return wire The mains plug is fused with a 2 A fuse part number 518 4 98020 001 The PSU part number 605 4 97029 014 is a Coutant Power Pack Model HSB12 1 7 rated at 12 V 1 7 A fully regulated The unit supplies power to the two printed circuit bo...

Page 177: ...s used on the freestanding OTU to connect to the controller and or detector cards instead it contains a connector which is attached to the Extended System Bus Cable All Information between the Controller and the Integral OTU is exchanged over this extended system bus The Integral OTU does not contain a separate handset port but is configured using a handset attached to the Controller The Integral ...

Page 178: ...king voltage and frequency ranges are equal to those specified for the Controller 6 2 2 Mains Current Integral OTU 20 mA at 240 V 6 2 3 Temperature and Humidity Requirements The OTU will work over the temperature range 15 to 75 C Humidity 96 at 40 C non condensing 6 2 4 Size Size Double extended Euro card length PCB 220 mm by 6U high 234 mm with a maximum component height off the board of 19 mm in...

Page 179: ... all Outstations on the line Number of reply bytes for all Outstations on the line Reply Bit Function Fault Flag and Data Displays LMU Information 1 2 3 and 4 above are configured using switches on the Outstation PCB as described below ALL others are configured using the handset terminal 6 3 2 Configuring the Integral OTU PCB Figure 31 shows a diagram of the Integral OTU PCB layout The position of...

Page 180: ... 600R HI Z Selector S4 Covered area Cover same shape on bottom of PCB Cover fixing Processor PLD Firmware Closed 1 when pushed up Open 0 when pushed down Example shown open 2 wire 4 wire 600R HI Z On Off 6 3 2 3 Configuring the Switches on the Integral OTU PCB Before any connectors are attached to the Integral OTU PCB the configuration switches need to be set up as described below Figure 34 shows ...

Page 181: ...lti Point and or Multi Terminal lines The switch is set to 600 Ohms during manufacture and therefore does not need to be changed Where British Telecom or other telephone line supplier has agreed to provide Multi drop circuits i e where more than one OTU is to be connected to one line the final OTU on the line is set to 600 Ohm all others on the line must be set to high impedance Then the switch ma...

Page 182: ...witch Open 1 Switch Closed Warning For use in the UK the power level must not be set to greater than 13 dBm Only settings in the non shaded area are allowed 6 3 3 Connectors and Cables 6 3 3 1 Extended System Bus Ribbon Cable Connect the Controller extended system bus cable to Plug PLA on the back of the Integral OTU PCB Note Do not connect disconnect the cable whilst the controller power is switc...

Page 183: ...X 32 DATA ENABLE 33 5 V 34 WATCHDOG FAIL 35 POWER FAIL 36 RESET OUT 37 5 V 38 ZERO CROSS OVER 39 EXPANSION I O PCB SELECT 40 5 V Table 10 Integral OTU SK2 SK3 Test Jacks PIN Transmit Jack SK2 REPLY Receive Jack SK3 CONTROL 1 NC NC 2 TC IN RC IN 3 TC OUT RC OUT 4 TC OUT RC OUT 5 GND GND 6 GND GND 6 3 3 2 Telephone Cable with 6 way Plug The OTU comes fitted with a telephone cable terminated in a 6 w...

Page 184: ...e are the even numbered pins starting at pin 10 6 3 3 4 Lamp Monitor Unit Connections If the installation uses the lamp monitoring facility on the integral OTU card then Current and voltage monitoring transformers are connected to PLB on the OTU PCB via a 64 way connector housing part number 508 4 26138 008 The current and voltage monitor transformers have two wires each terminated in crimps that ...

Page 185: ...t 7 15 37 LMU input 19 39 14 LMU input 7 16 38 LMU input 19 40 15 LMU input 8 17 39 LMU input 20 41 16 LMU input 8 18 40 LMU input 20 42 17 LMU input 9 19 41 LMU input 21 43 18 LMU input 9 20 42 LMU input 21 44 19 LMU input 10 21 43 LMU input 22 45 20 LMU input 10 22 44 LMU input 22 46 21 LMU input 11 23 45 LMU input 23 47 22 LMU input 11 24 46 LMU input 23 48 23 LMU input 12 25 47 LMU input 24 49...

Page 186: ...7 signs 21 tubes 2 signs 6 tubes Switched Sign Bulb type SB Sign 16 lamps 6 note5 Switched Sign Tube type ST Sign 7 signs 21 tubes 2 signs 6 tubes note 4 Pelican Pedestrian Wait PPW Red man Green man Wait Ind 16 note 2 6 Pelican Stream PS Red Amber Green Red man Green man Wait Ind 16 note 3 6 Pelican Stream PS4 40 W Wait Ind Red Amber Green Red man Green man Wait Ind 16 note 3 6 Intersection Pedes...

Page 187: ... sensors may produce a high voltage when not terminated into the OTU board if current is passed through the core The Current transformers part number 667 7 25171 000 measure the current flowing in conductors that are passed through their core To maintain the correct relationship between the current flowing in the conductors and the output from the sensor the sensors must be connected the correct w...

Page 188: ...on passed from the Controller Main Processor over the extended system bus 6 3 4 Lamp Monitor Unit Number of Current and Voltage Sensors LMU Configuration Before the detailed configuration of an installation takes place it is often necessary to calculate the number of current sensors required Tables to assist with this are given on the next page To use these fill in the appropriate information in t...

Page 189: ...ll continue unaffected 2 OTU Override The OTU fitted command OTF has level 3 access On a Pelican Enter OTF 1 To indicate that an Integral OTU is fitted Enter OTF 0 To indicate that an Integral OTU is not fitted Default state This change will have no effect until either Only the OTU is reset no power off on or Power is switched off and back on whether resetting or not If the response is C this indi...

Page 190: ...3 3 3 Subsection No Command Section 3 3 3 Subsection No Command 1 GME KME 49 GIU 3 GAD 50 GIC KIC 4 GMM 51 GPV KPV 5 GNO 52 GRD 6 GCW 53 KAC 7 GRW 54 KEL 8 GOE 55 KES 9 GSA 56 KEV 11 GRL 57 KAS 13 GIA 58 KML 14 GAQ 59 KDB 15 GIQ 60 KDI 16 GCF 61 KLM 17 GOF 62 KLS 19 GFA 63 GCT 24 GFS KFS 67 GIO 25 GLF 68 GID 26 GLD 69 GOO 27 KLP 70 GOT 28 RFL 1 2 71 GOD 29 AMB NEC 72 GCT 30 KCF 73 GDO GDT 31 KAD 7...

Page 191: ...s refer to 667 HH 27000 000 6 4 2 1 OTU Handset command changes The following OTU Handset commands are new or have been modified or extended for the Integral OTU ENO command This allows the user to examine the OTU shared RAM Range 0 to FFF OTS command Integral OTU Soft error codes For Engineering use only Read Only OTH command Integral OTU Hard error codes For Engineering use only Read Only OTO co...

Page 192: ...in group 7 255 No function Note Functions 103 109 113 119 etc and 173 to 254 are not used 6 4 2 2 Fault Flags Data associated with Integral OTU Fault Flag 58 Fault with the Integral OTU and or the facility FLD 81 Fault Data 81 This single fault data byte indicates the problem with the integral OTU facility or the integral OTU itself Bit 0 Automatically set when the integral OTU has any fault in it...

Page 193: ...TU facility is enabled in the config PROM but the use of the second config area in the PROM where the default OTU configuration resides is not enabled Bit 7 Not Used 6 4 2 3 Engineering Commands associated with Integral OTU ENG 198 0 to 31 OTUCFLG Integral OTUs current fault flags The Integral OTUs Current Fault Log Flags see OTU documentation Normal examination of the OTU s fault logs should be m...

Page 194: ... the OTU commands GLF and GLD rather than these engineering commands Note This command can still be entered even if no Integral OTU is fitted or one is connected but has failed but will obviously not return the correct values ENG 202 0 to 21 OTULMUF Integral OTUs lamp fault indications ENG 202 0 Not Used ENG 202 1 Lamp faults on RLM group 0 see below for format ENG 202 2 Lamp faults on RLM group 1...

Page 195: ...their associated handset commands are listed below Define the type of output to be monitored by each current sensor KPT Allocate an aspect drive identity to each current sensor KAD Select normal lamp monitoring i e NOT Red Lamp Monitoring for each vehicle phase KRE Depending on the controller configuration the following additional data may need to be entered If the controller does not have dimming...

Page 196: ...s example are monitored using their own current sensors separately from those used to monitor the pedestrian red and green see example 3 for combined wait and pedestrian monitoring on one current sensor The configuration commands are detailed below Enable LMU write access AMB 35 NEC 249 Allocate function of current sensor 1 to 9 KPT 1 1 a vehicle phase KPT 2 1 a vehicle phase KPT 3 3 a pedestrian ...

Page 197: ... separate wait and pedestrian monitoring using two current sensors per phase The configuration commands are detailed below Enable LMU write access AMB 35 NEC 249 Allocate function of current sensor 1 to 4 KPT 1 1 a vehicle phase KPT 2 1 a vehicle phase KPT 3 12 a pedestrian phase including wait indicators KPT 4 12 a pedestrian phase including wait indicators Allocate aspect drive identity to each ...

Page 198: ...ntroller with dimming In this example the pelican is monitored with three current sensors see example 4 for combined wait pedestrian and vehicle monitoring using a single current sensor The configuration commands are detailed below Enable LMU write access AMB 35 NEC 249 Allocate function of current sensors 1 to 3 KPT 1 2 pelican vehicle phase KPT 2 4 pelican pedestrian phase KPT 3 6 60 Watt wait i...

Page 199: ... appear where possible to ensure they are learnt before leaving the site Once an output has been learnt the LMU will commence monitoring automatically During the learning cycle the commissioning engineer should walk around the junction pressing any pedestrian push buttons that have wait indicators with them and checking that there are no lamp failures already present on the junction Any failed lam...

Page 200: ...second state is left to occur automatically at the next dim bright change and the lamp failure occurs during or just after the change it will not be detected by the LMU until the controller reverts back to the original state in which the junction learning was invoked 6 4 4 3 Checking that Lamp Failures are Detected The installation engineer may check that lamp failures are indicated when they occu...

Page 201: ...onds the transmit confirm LED will go out Note this LED does NOT indicate that a reply message has been sent The Carrier detect LED should come on once a second for each control signal on the line the LED is set by the software in response to the modem carrier detect output being set it does not indicate that the carrier detected was a valid control message 6 5 2 Effect of Incorrect Switch Setting...

Page 202: ...ly Power down and up again OTU not replying to control message OTU Switch settings incorrect OTU configured incorrectly via the handset repeat configuration Extended system bus cable disconnected faulty No control data low line level interference BT lead disconnected faulty 6 5 4 Lithium Battery The outstation PCB is fitted with a Lithium Battery B1 part number 418 4 97186 000 This battery must be...

Page 203: ...ation Commissioning Maintenance Handbook 666 HE 43100 000 Page 193 Issue 10 Appendix A TC12 OTU Serial Environmental Monitor Sensor Interface Handbook The following pages comprise the full handbook 667 HB 26628 000 ...

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