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SIVACON S8 Planning Principles –

 Circuit-breaker design

Summary of Contents for Sivacon S8

Page 1: ...Totally Integrated Power www siemens com sivacon s8 SIVACON S8 Technical Planning Information 10 2015 ...

Page 2: ......

Page 3: ...cts and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed Disclaimer...

Page 4: ...System overview Circuit breaker design Universal mounting design In line design plug in Cubicles in fixed mounted design Reactive power compensation Further planning notes Conforming to standards and design verified Technical annex Glossary and rated parameters SIVACON S8 Technical Planning Information ...

Page 5: ...nted 56 6 2 Fixed mounted design with front cover 59 6 3 Cubicle for customized solutions 63 7 Reactive power compensation 66 7 1 Configuration and calculation 68 7 2 Separately installed compensation cubicles 70 8 Further planning notes 72 8 1 Installation 72 8 2 Weights and power loss 76 8 3 Environmental conditions 77 9 Conforming to standards and design verified 80 9 1 The product standard IEC...

Page 6: ...Chapter 1 System based power distribution ...

Page 7: ...ution Safety integrated Economic efficiency right from the start Flexibility through modularity Comparable to a main artery electric power supply consti tutes the basis for reliable and efficient functioning of all electrically operated facilities Electrical power distribution requires integrated solutions Totally Integrated Power TIP is a synonym for integrated electrical power distribution Fig 1...

Page 8: ...mum safety and modern design now com plement each other in an efficient switchboard Tested safety SIVACON S8 is a synonym for safety at the highest level The low voltage switchboard is a design verified low volt age switchgear and controlgear assembly in accordance with IEC 61439 2 Design verification is performed by testing Its physical properties were verified in the test area both for operating...

Page 9: ... or industrial use Advantages of modular design Every SIVACON S8 switchboard is manufactured of de mand oriented standardised and series produced mod ules All modules are tested and of a high quality Virtually every requirement can be satisfied due to the manifold module combination possibilities Adaptations to new performance requirements can easily and rapidly be imple mented by replacing or add...

Page 10: ... S8 System overview 2 1 System configuration and cubicle design 10 2 2 Corner cubicle 15 2 3 Main busbar horizontal 16 2 4 Connection points for earthing and short circuit devices 17 2 5 Overview of mounting designs 18 ...

Page 11: ...ficate LR Type Approval Certificate Shell conformity DEP Shell Technical data Installation conditions Indoor installation ambient temperature in the 24 h mean 35 C 5 C to 40 C Rated operating voltage Ue Main circuit Up to 690 V rated frequency fn 50 Hz Dimensioning of creepage distances and clearances Rated impulse withstand voltage Uimp 8 kV Rated insulation voltage Ui 1 000 V Degree of pollution...

Page 12: ...ent busbar compartment Rear panel Main busbar L1 L3 N rear top Cubicle to cubicle Design side panel Main busbar L1 L3 N rear bottom Compartment to compartment Frame Main busbar PE bottom Cross wiring compartment Base cover Vertical distribution busbar system L1 L3 N device compartment Base Vertical distribution busbar PE cable connection compartment Ventilated base compartment cover Vertical distr...

Page 13: ...n top rear top rear bottom or both rear top and rear bottom Single front or double front design Cable busbar entry from the top or bottom Connection in cubicle front or rear Tab 2 2 Schematic overview of switchboard configurations for SIVACON S8 Busbar position Top Rear Top Bottom Top and bottom Single front double front design Single front Double front Side of connection Operating panel B B B B B...

Page 14: ...gle front design Back to back only for single front design These determinations allow to specify cubicle design in more detail Fig 2 1 Tab 2 2 and Tab 2 3 Further infor mation about the switchboard installation can be found in Chapter 8 Further planning notes Cable busbar entry From the bottom From the top Connection in cubicle Front Rear Side of connection Operating panel B B B B B A B A B A B A ...

Page 15: ...ection in cubicle Top Up to 3 270 A Top Front or rear Busbar position Rated current Cable busbar entry Connection in cubicle Top Up to 6 300 A Bottom Front Busbar position Rated current Cable busbar entry Connection in cubicle Top Up to 6 300 A Top Front or rear Busbar compartment Cable busbar connection compartment Cross wiring compartment Operating panels Device functional compartment N L3 L2 L1...

Page 16: ... or top Front Busbar position Rated current Cable busbar entry Connection in cubicle Rear Top or bottom Top and bottom Up to 6 300 A Bottom or top Front Busbar position Rated current Cable busbar entry Connection in cubicle Rear Top or bottom Up to 7 010 A Bottom top Front Busbar compartment Cable busbar connection compartment Cross wiring compartment Operating panels Device functional compartment...

Page 17: ...losure parts and no outer built on parts For the dimensions of the cubicles enclosure parts please refer to Fig 2 2 For degrees of protection IPX1 and IPX3 additional ventilation roof panels are mounted on the cubicle The dimensions of the enclosure parts are within the required minimum clearances for erecting the switchboard Doors can be fitted so that they close in escape direction The door stop...

Page 18: ...icle contains as functional rooms only the busbar compartment and the cross wiring compartment These compartments cannot be accessed via doors The frame width resp frame depth of the cubicles are listed in Tab 2 6 Fig 2 3 Integration of the corner cubicle D W W Operation panel Corner cubicle Tab 2 6 Dimensions of the corner cubicles Cubicle depth D Frame width depth W of the corner cubicle 500 mm ...

Page 19: ...0 A 1 100 kA 4 660 A 1 3 680 A 1 100 kA 5 620 A 1 4 360 A 1 150 kA 6 300 A 1 4 980 A 1 150 kA 1 If circuit breakers with a very high power loss are used the following correction factors must be applied 3WL1350 0 95 3WL1363 0 88 Rear busbar position 1 Rated current In at 35 C ambient temperature Rated short time withstand current Icw 1 s Ventilated Non ventilated 1 280 A 1 160 A 50 kA 1 630 A 1 400...

Page 20: ...e For mounting the SED appropriate fastening points are fitted at the points to be earthed To accommodate the SED for the main busbar a cubicle for customized solutions is inserted see Chapter 6 3 Cubicle for customized solutions The cubicle widths are given in Tab 2 8 Central earthing point CEP and main earthing busbar MEB When voltage sources which are located far apart are earthed for example s...

Page 21: ...n design Plug in design Functions Incoming unit Outgoing unit Coupler Cable feeders Motor feeders MCC Cable feeders Rated current In Up to 6 300 A Up to 630 A Up to 630 A Connection type Front and rear side Front and rear side Front side Cubicle width 400 600 800 1 000 1 400 mm 600 1 000 1 200 mm 1 000 1 200 mm Internal separation Form 1 2b 3a 4b 4 type 7 BS Form 3b 4a 4b 4 type 7 BS Form 3b 4b Bu...

Page 22: ...n Fixed mounted design with front covers Fixed mounted design Fixed mounted design Cable feeders Cable feeders Central compensation of reactive power Up to 630 A Up to 630 A Non choked up to 600 kvar Choked up to 500 kvar Front side Front side Front side 1 000 1 200 mm 600 800 1 000 mm 800 mm Form 1 2b 3b 4a 4b Form 1 2b Form 1 2b Rear top Rear Rear top without ...

Page 23: ...20 SIVACON S8 Planning Principles SIVACON S8 System overview ...

Page 24: ...Chapter 3 Circuit breaker design 3 1 Cubicles with one ACB 3WL 24 3 2 Cubicles with up to three ACB 3WL 29 3 3 Cubicles with one MCCB 3VL 30 3 4 Cubicles for direct supply and direct feeder 31 ...

Page 25: ...nections the system also provides design verified connections to SIVACON 8PS busbar trunk ing systems The cubicles for 3W and 3V circuit breakers ensure both personal safety and long term operational safety Fig 3 1 The incoming outgoing and coupling units in cir cuit breaker design are equipped with 3W air circuit break ers ACB in withdrawable or fixed mounted design or alternatively with 3V mould...

Page 26: ...tion about the installation of addi tional transformers is available from your Siemens contact Cubicle with forced cooling The circuit breaker cubicles with forced cooling are equipped with fans Fig 3 2 Controlled fans are installed in the cubicle front below the circuit breaker The forced cooling makes for an increase of the rated current of the circuit breaker cubicle The other cubicle character...

Page 27: ...3WL1120 2 000 A 400 600 600 400 600 600 3WL1220 2 000 A 600 800 800 600 800 800 3WL1225 2 500 A 600 800 800 600 800 800 3WL1232 3 200 A 600 800 800 600 800 800 3WL1340 4 000 A 2 800 1 000 800 1 000 3WL1350 1 5 000 A 2 1 000 1 000 The position of the connecting bars is identical for cable entry from the top or bottom 3WL1363 1 6 300 A 2 1 000 1 000 Longitudinal coupler 3 pole 4 pole Top busbar posi...

Page 28: ...r bottom busbar position and cable busbar entry from the bottom or rear top busbar position and cable busbar entry from the top 3WL1106 630 A 400 600 600 3WL1108 800 A 400 600 600 3WL1110 1 000 A 400 600 600 3WL1112 1 250 A 400 600 600 3WL1116 1 600 A 400 600 600 400 600 600 3WL1120 2 000 A 400 600 600 400 600 600 3WL1220 2 000 A 600 800 800 600 800 800 3WL1225 2 500 A 600 800 800 600 800 800 3WL1...

Page 29: ... busbar entry from the top 3WL1106 630 A 400 600 600 3WL1108 800 A 400 600 600 3WL1110 1 000 A 400 600 600 3WL1112 1 250 A 400 600 600 3WL1116 1 600 A 400 600 600 400 600 600 3WL1120 2 000 A 400 600 600 400 600 600 3WL1220 2 000 A 600 800 800 600 800 800 3WL1225 2 500 A 600 800 800 600 800 800 3WL1232 3 200 A 600 800 800 600 800 800 3WL1340 4 000 A 8001 1 000 1 000 Longitudinal coupler 3 pole 4 po...

Page 30: ... plating guarantees high short circuit strength which is verified by a design test as is the temperature rise limits Short circuiting and earthing device SED For short circuiting and earthing short circuiting and earthing devices SED are available for the circuit breaker cubicle Suitable mounting points are affixed to the points to be earthed which ease SED installation Tab 3 5 Cable connection fo...

Page 31: ...30 A 5 440 A ACB type Nominal device current Rear busbar position Busbar entry from the bottom SIVACON 8PS system LD or LX Busbar entry from the top SIVACON 8PS system LD Busbar entry from the top SIVACON 8PS system LX Non ventilated Ventilated Non ventilated Ventilated Non ventilated Ventilated 3WL1116 1 600 A 1 410 A 1 600 A 1 440 A 1 550 A 1 250 A 1 410 A 3WL1120 2 000 A 1 500 A 1 840 A 1 590 A...

Page 32: ...ting slot lowest current for bottom mounting slot Variant C highest current for bottom mounting slot lowest current for top mounting slot Information about an individual distribution of the rated currents in the cubicle is available from your Siemens contact Frame height for cubicles with up to three ACB is 2 200 mm Nominal device current Cubicle depth Mounting slot Rated current at 35 C ambient t...

Page 33: ...ion cable entry and ventilation condi tions is given in Tab 3 11 and Tab 3 12 Tab 3 10 Widths for incoming outgoing feeder cubicles with MCCB Tab 3 11 Cable connection for cubicles with MCCB of type 3VL MCCB type Nominal device current Rated current at 35 C ambient temperature Top busbar position Rear busbar position Cable connection Cable entry from the bottom Cable entry from the top Non ventila...

Page 34: ...on nominal current 1 000 A 1 600 A 2 500 A 3 200 A 4 000 A 4 6 12 12 14 1 Using 300 mm2 cable lugs with an M12 screw is possible However this cable lug is not in compliance with DIN 46235 although it is available at some manufacturers The number of connectible cables may be restricted by the available roof floor panel openings and or door installations The position of the connection busbars is ide...

Page 35: ...32 SIVACON S8 Planning Principles Circuit breaker design ...

Page 36: ...Chapter 4 Universal mounting design 4 1 Fixed mounted design with compartment door 37 4 2 In line switch disconnectors with fuses 3NJ62 SASIL plus 38 4 3 Withdrawable design 38 ...

Page 37: ...630 A Outgoing motor feeders up to 630 A Degrees of protection Up to IP43 Ventilated IP54 Non ventilated Cubicle dimensions Cubicle height 2 000 2 200 mm Cubicle width rear connection in cubicle 600 mm Cubicle width front connection in cubicle 1 000 1 200 mm Device compartment Height 1 600 1 800 mm Width 600 mm Form of internal separation Up to form 4b 1 Compartment door functional compartment doo...

Page 38: ...ithout forced cooling The withdrawable units with forced cooling are equipped with fans The fan control comes completely configured No further settings are required upon start up of the switchboard The fans are dimensioned such that the second fan can ensure the required cooling of the with drawable unit if a fan fails A failure message will be issued The cubicles with forced cooling comply with d...

Page 39: ...mm2 1 x 40 mm x 10 mm 2 x 40 mm x 10 mm Rated current at 35 C ambient temperature Ventilated 905 A 1 100 A 865 A 1 120 A Non ventilated 830 A 1 000 A 820 A 1 000 A Rated short time withstand current Icw 1 sec 2 65 kA 65 kA 65 kA 65 kA 1 Top main busbar position 2 Rated conditional short circuit current Icc 150 kA Tab 4 2 Ratings of the vertical distribution busbar Fig 4 3 Combination options for u...

Page 40: ...rm 4b type 7 in acc with BS EN 61439 2 possible Fig 4 4 Equipment in fixed mounted design left and connection terminals in the cable connection compartment right Tab 4 4 Connection cross sections in fixed mounted cubicles with a front door Nominal feeder current Max connection cross section 250 A 120 mm2 250 A 240 mm2 Tab 4 5 Ratings for cable feeders Type Nominal device current Module height Rate...

Page 41: ...left and high feature design HFD right 4 2 In line switch disconnectors with fuses 3NJ62 SASIL plus For the cubicle in universal mounting design an adapter is available that allows the installation of in line switch dis connectors with fuses This adapter is mounted at the bottom of the cubicle It occupies 600 mm in the cubicle s device compartment An installation height of 500 mm is 4 3 Withdrawab...

Page 42: ...tions Locking capability In 0 position for 3UC7 door coupling rotary drive Up to 5 padlocks with a shackle diameter of 4 5 mm Up to 3 padlocks with a shackle diameter of 8 5 mm Instrument panel Max installation depth for devices 60 mm Usable front area if withdrawable unit height 100 mm 198 mm 57 mm Usable front area if withdrawable unit height 100 mm 198 mm 97 mm Withdrawable unit position signal...

Page 43: ... data for the main circuit Withdrawable unit height Nominal feeder current Terminal size Maximum connection cross section Front connection in cubicle 100 mm 35 A 16 mm2 63 A 35 mm2 120 A 70 mm2 160 A 95 mm2 250 A 150 mm2 Rear connection in cubicle 100 mm 35 A 16 mm2 150 mm 250 A 1 x 185 mm2 2 x 120 mm2 Tab 4 10 Connection data for the auxiliary circuit Fig 4 8 Open withdrawable unit compartments i...

Page 44: ...d position TEST 0 Fig 4 10 Positions in the HFD contact system Instrument panel Operator panel for with drawable unit incl Rotary operating mechanism Position indicator Operating error protection Locking option Basic with drawable unit Contact enclosure of control plug Contact enclosure input output Device cable cover removable Withdrawable units are available as small withdrawable units size and ...

Page 45: ...m see Fig 4 11 see Fig 4 13 for installation height 200 mm see Fig 4 12 Withdrawable unit position signal With optional signalling switch S20 Feeder available signal Feeder available signal Test position signal Test position signal Communication interfaces PROFIBUS 1 up to 12 Mbit sec Via auxiliary contacts of the control plug Via auxiliary contacts of the control plug PROFINET 2 Size One separate...

Page 46: ...mm 94 38 105 109 38 104 Dimensions in mm Size Size Fig 4 12 Front areas usable for an instrument panel on small withdrawable units with an installation height of 200 mm 94 88 105 159 88 104 Dimensions in mm Size Size Fig 4 13 Front areas usable for an instrument panel on normal withdrawable units 190 190 96 51 5 Dimensions in mm Height of withdrawable unit 100 mm Height of withdrawable unit 100 mm...

Page 47: ...ig 4 15 The tap off openings for the input contacts of the withdrawable units in the compartment can be equipped with shutters The Tab 4 14 Connection data for the main circuit Withdrawable unit height Nominal feeder current Terminal size Maximum connection cross section Small withdrawable unit 150 mm 200 mm 35 A 16 mm2 63 A 35 mm2 Normal withdrawable unit 100 mm 35 A 16 mm2 63 A 35 mm2 150 mm 250...

Page 48: ... 3KL55 250 A 300 mm 300 mm 220 A 222 A 3KL57 400 A 300 mm 300 mm 305 A 340 A 3KL61 630 A 400 mm 500 mm 430 A 485 A Circuit breakers 3RV2 1 16 A 100 mm 14 6 A 15 2 A 3RV2 2 40 A 100 mm 32 A 33 5 A 3RV2 3 52 A 150 mm 40 A 41 A 3RV1 4 100 A 150 mm 50 A 51 5 A 3VL1 160 A 200 mm 200 mm 135 A 141 A 3VL2 160 A 200 mm 200 mm 136 A 142 A 3VL3 250 A 200 mm 250 mm 201 A 217 A 3VL4 400 A 200 mm 400 mm 305 A 3...

Page 49: ...power density a project specific assessment is recommended information about that is available from your Siemens contact The standard values for the operating currents of three phase asynchronous motors can be found in Chapter 10 Small withdrawable unit 1 Motor power P AC 2 AC3 Minimum withdrawable unit size at 35 C ambient temperature Height 150 mm Height 200 mm Direct contactor Reversing circuit...

Page 50: ...00 mm 700 mm 200 kW 700 mm 700 mm 700 mm 250 kW 700 mm 700 mm 700 mm 1 Type small withdrawable unit size small withdrawable unit size Small withdrawable unit 1 Motor power P AC 2 AC3 Minimum withdrawable unit size at 35 C ambient temperature Height 150 mm Height 200 mm Direct contactor Reversing circuit Direct contactor Reversing circuit 0 25 kW 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 kW 4 ...

Page 51: ...700 mm 200 kW 600 mm 700 mm 700 mm 250 kW 600 mm 700 mm 700 mm 1 Type small withdrawable unit size small withdrawable unit size Tab 4 21 Minimum withdrawable unit sizes for fuseless motor feeders 400 V CLASS 10 with overload relay type 2 at 50 kA Small withdrawable unit 1 Motor power P AC 2 AC3 Minimum withdrawable unit size at 35 C ambient temperature Height 150 mm Height 200 mm Direct contactor ...

Page 52: ...Chapter 5 In line design plug in 5 1 In line switch disconnectors 3NJ62 with fuses 51 5 2 In line switch disconnectors SASIL plus with fuses 53 ...

Page 53: ...ment under operating conditions The pluggable in line units are operated directly at the device Tab 5 1 gives an overview of the general cubicle characteristics 5 In line design plug in Tab 5 1 General cubicle characteristics for in line design plug in Application range Incoming feeders up to 630 A Outgoing cable feeders up to 630 A Degrees of protection Up to IP41 Ventilated Cubicle dimensions Cu...

Page 54: ...n the nominal device current Tab 5 5 Distribution busbar cross section 60 x 10 mm2 80 x 10 mm2 Rated current at 35 C ambient temperature 1 560 A 2 100 A Rated short time withstand current Icw 1 sec 1 50 kA 50 kA 1 Rated conditional short circuit current Icc 100 kA Tab 5 2 Rating data of the vertical distribution busbar 3NJ62 Built in elements Height in mm Version Blanking cover for empty slots 50 ...

Page 55: ...e 3 to size 00 Blanking covers with vent slots are mounted in between for ventilation Tab 5 7 Configuration rules for 3NJ62 arrangement of the in line units in the cubicle Size Grouping Blanking covers with vent slots Example 00 1 Summation current of the group 400 A 100 mm blanking cover below 1 the group Nominal current fuse 80 A 125 A 250 A Total Operating current 64 A 100 A 200 A 364 A 2 Not p...

Page 56: ...current Tab 5 11 Distribution busbar cross section 60 x 10 mm2 80 x 10 mm2 Rated current at 35 C ambient temperature 1 560 A 2 100 A Rated short time withstand current Icw 1 sec 1 50 kA 50 kA 1 Rated conditional short circuit current Icc 100 kA Tab 5 8 Rating data of the vertical distribution busbar SASIL plus Fig 5 3 Pluggable in line switch disconnectors SASIL plus Built in elements Height in mm...

Page 57: ... C 40 C 45 C 50 C 55 C Conversion factor 1 10 1 07 1 04 1 00 0 96 0 93 0 89 0 85 Tab 5 13 Configuration rules for SASIL plus arrangement of the in line units in the cubicle Size Grouping Blanking covers 75 mm with vent slots Example 00 Summation current of the group 319 A One blanking cover each above and below 1 the group Nominal current fuse 80 A 100 A 160 A Total Operating current 60 A 76 A 122...

Page 58: ...Chapter 6 Cubicles in fixed mounted design 6 1 In line design fixed mounted 56 6 2 Fixed mounted design with front cover 59 6 3 Cubicle for customized solutions 63 ...

Page 59: ...able with rear busbar position Due to their compact and modular design they allow optimal cost efficient applications in the infrastructure sector Design verified standard modules guarantee maximum safety Dependent on the cubicle width multiple switch discon nectors of size 00 to 3 can be installed For the installation of additional auxiliary devices standard rails wiring ducts terminal blocks etc...

Page 60: ...le characteristics Tab 6 1 summarizes the general cubicle characteristics The switch disconnectors are fixed mounted on the hori zontal busbar system Cable connection is effected directly on the device front The maximum cable cross sections that can be connected are stated in the device catalogue The cables can be led into the cubicle from top or bottom The switch disconnectors can be equipped wit...

Page 61: ...tional built in elements Cubicle width Width of device compartment 600 mm 300 mm 800 mm 500 mm 1 000 mm 700 mm Tab 6 5 Device compartment for in line units in the 2nd row Additional built in elements for in line units of size 00 in 2nd row Mounting additional built in elements for 3NJ4 in line units of size 00 is possible for cubicles up to degree of protection IP31 and operation of the main in li...

Page 62: ...tached to the device holder and directly connected to the cubicle busbar To the front the devices are equipped with front covers Operation is effected through the cover The cable connec tion is effected at the device or in cases of higher require ments at special connection terminals For individual expansion the system offers freely assignable device holders Tab 6 7 General cubicle characteristics...

Page 63: ... 65 kA 65 kA 1 Top main busbar position 2 Rated conditional short circuit current Icc 150 kA Tab 6 8 Rating data of the vertical distribution busbar Mounting One or multiple switching device s is are mounted on device holders of graduated depth and connected to the vertical distribution busbars with the incoming feeder side Fig 6 3 To the front the devices are equipped with front covers Operation ...

Page 64: ...1 300 mm 350 A 375 A 3NP1163 630 A 1 300 mm 480 A 530 A 3NP4010 160 A 1 150 mm 84 A 96 A 3NP4010 160 A 4 300 mm 84 A 96 A 3NP4070 160 A 1 200 mm 130 A 142 A 3NP4070 160 A 3 300 mm 130 A 142 A 3NP4270 250 A 1 250 mm 248 A 250 A 3NP4370 400 A 1 300 mm 355 A 370 A 3NP4470 630 A 1 300 mm 480 A 515 A 3NP5060 160 A 1 200 mm 84 A 96 A 3NP5060 160 A 3 350 mm 84 A 96 A 3NP5260 250 A 1 250 mm 248 A 250 A 3N...

Page 65: ...em to be snapped on at the back Type Nominal device current Number per row Module height Rated current Inc at 35 C ambient temperature 3 pole 4 pole 3 pole 4 pole Non ventilated Ventilated Circuit breakers 3RV2 1 16 A 1 16 mm 12 7 A 14 1 A 3RV2 1 16 A 9 16 mm 12 7 A 14 1 A 3RV2 2 40 A 1 40 mm 27 A 31 5 A 3RV2 2 40 A 9 40 mm 27 A 31 5 A 3RV2 3 52 A 1 150 mm 39 A 40 5 A 3RV2 3 52 A 7 250 mm 39 A 40 ...

Page 66: ...mounted cubicle with mounting plate for individual configuration Use as cubicle expansion 1 Degrees of protection Up to IP43 Ventilated IP54 Non ventilated Cubicle dimensions Cubicle height 2 000 2 200 mm Cubicle width front connection in the cubicle see Tab 6 14 cubicle design Device compartment Height 1 600 1 800 mm Width see Tab 6 14 cubicle design Form of internal separation Form 1 2b Door vie...

Page 67: ... stated in Tab 6 15 Distribution busbar Profile bar Flat copper 1 Cross section 400 mm2 650 mm2 1 x 40 mm x 10 mm 2 x 40 mm x 10 mm Rated current at 35 C ambient temperature Ventilated 905 A 1 100 A 865 A 1 120 A Non ventilated 830 A 1 000 A 820 A 1 000 A Rated short time withstand current Icw 1 sec 2 65 kA 65 kA 65 kA 65 kA 1 Top main busbar position 2 Rated conditional short circuit current Icc ...

Page 68: ...Chapter 7 Reactive power compensation 7 1 Configuration and calculation 68 7 2 Separately installed compensation cubicles 70 ...

Page 69: ...Reactive power compensation Tab 7 1 General characteristics of cubicles for reactive power compensation Application range Controlled reactive power compensation Degrees of protection Up to IP43 Ventilated Cubicle dimensions Cubicle height 2 000 2 200 mm Width 800 mm Device compartment Height 1 600 1 800 mm Width 600 mm Form of internal separation Form 1 2b Door cubicle high Design options Non chok...

Page 70: ...on linear loads 15 20 of the total load and a high harmonic component In addition to capacitive reactive power choked modules also provide filtering of low fre quency harmonics Audio frequency ripple control systems and compensation Ripple control signals can be used in the power supply network to control power consumers remotely The signals for audio frequency ripple control systems AF are in the...

Page 71: ...igured the selection of capacitor modules depends on the total power in this cubicle and the number of mod ules as it becomes apparent in Tab 7 3 When calculating the required compensation power you can proceed as follows 1 The electricity bill of the power supplier shows the consumption of active energy in kWh and reactive energy in kvarh The distribution system operator DSO usually requires a co...

Page 72: ...1 56 0 54 0 54 0 68 0 81 0 86 0 94 0 99 1 07 1 13 1 23 1 31 1 56 1 48 0 56 0 46 0 60 0 73 0 78 0 86 0 91 1 1 05 1 15 1 23 1 48 1 40 0 58 0 38 0 52 0 65 0 71 0 78 0 84 0 92 0 98 1 08 1 15 1 40 1 33 0 60 0 31 0 45 0 58 0 64 0 71 0 77 0 85 0 91 1 1 08 1 33 1 27 0 62 0 25 0 38 0 52 0 57 0 65 0 70 0 78 0 84 0 94 1 01 1 27 1 20 0 64 0 18 0 32 0 45 0 50 0 58 0 63 0 72 0 77 0 87 0 95 1 20 1 14 0 66 0 12 0...

Page 73: ... 253 A 400 A 2 x 95 mm2 192 A 300 A 150 mm2 146 A 250 A 120 mm2 200 kvar 289 A 500 A 2 x 120 mm2 220 A 355 A 185 mm2 167 A 250 A 150 mm2 250 kvar 361 A 630 A 2 x 150 mm2 275 A 400 A 2 x 95 mm2 209 A 315 A 185 mm2 300 kvar 433 A 2 x 355 A 1 2 x 185 mm2 330 A 500 A 2 x 120 mm2 251 A 400 A 2 x 95 mm2 350 kvar 505 A 2 x 400 A 1 4 x 95 mm2 2 385 A 630 A 2 x 150 mm2 293 A 500 A 2 x 120 mm2 400 kvar 577 ...

Page 74: ...Chapter 8 Further planning notes 8 1 Installation 72 8 2 Weights and power loss 76 8 3 Environmental conditions 77 ...

Page 75: ...width considering component density conductor cross sections and number of cables a wider terminal compartment may have to be selected or an additional cubicle may have to be configured Device reduction factors must be observed according to manufacturer specifications Mounting location ambient temperature and nominal current play an important part particular attention in case of currents greater t...

Page 76: ...a minimum door opening angle of 90 Altitude The altitude of installation must not be above 2 000 m above sea level Switchboards and equipment which are to be used in higher altitudes require that the reduction of dielectric strength the equipment switching capacity and the cooling effect of the ambient air be considered Further informa tion is available from your Siemens contact Fig 8 3 Minimum wi...

Page 77: ...combined into a transport unit Cubicles within a transport unit have a horizontal through busbar Cubicles cannot be separated In the double front system the cubicles stand in a row next to and behind one another Fig 8 4 Double front systems are only feasible with a rear busbar position The main feature of a double front installation is its extremely eco nomical design the branch circuits on both o...

Page 78: ... dimensions of the corner cubicle Dimensions in mm are referred to the cubicle widths W and cubicle depth D Fig 8 10 Mounting points for the corner cubicle 25 75 D 350 25 25 25 75 350 100 100 61 B D B B D 500 350 500 600 450 600 650 800 Holes 7 x Ø14 8 M12 Field depth All dimensions in mm 103 6 800 1 200 Fig 8 5 Permissible deviations of the installation area 1 mm m 1 mm m Fig 8 6 Installation on ...

Page 79: ...m 500 mm 860 kg 600 mm 930 kg 800 mm 1 050 kg losses of possibly installed additional auxiliary devices must also be taken into consideration Further information is available from your Siemens contact Circuit breaker design with 3WL withdrawable unit Power loss approx value PV Circuit breaker design with 3VL withdrawable unit Power loss approx value PV 100 rated current 80 rated current 100 rated ...

Page 80: ...ed as Normal service conditions IEC 61439 1 section 7 1 Special service conditions IEC 61439 1 section 7 2 SIVACON S8 switchboards are intended for use in the normal environmental conditions described in Tab 8 3 If special service conditions prevail Tab 8 4 special agreements between the switchboard manufacturer and the user must be reached The user must inform the switch board manufacturer about ...

Page 81: ... with IEC 60068 2 18 IPX1 3Z9 Splashing water in accordance with IEC 60068 2 18 IPX4 3B2 Flora Presence of mould fungus etc IP4X including protection of the cable basement Fauna Presence of rodents and other animals harmful to products excluding termites Mechanically active substances 3S1 Sand in air IP5X Dust suspension 0 01 mg m3 Dust sedimentation 0 4 mg m3 h 3S2 Sand in air 300 mg m3 IP5X Dust...

Page 82: ...er 9 Conforming to standards and design tested 9 1 The product standard IEC 61439 2 80 9 2 Arc resistance 81 9 3 Seismic safety and seismic requirements 83 9 4 Declarations of conformity and certificates 85 ...

Page 83: ... types of verification design verification and routine verification Design verifica tions are tests accompanying development which must be performed by the original manufacturer designer Routine verifications must be performed by the manufacturer of the power switchgear and controlgear assembly switchboard manufacturer on every manufactured switchboard prior to delivery Design verification test Th...

Page 84: ...ompartment of the SIVACON S8 with arc barriers Fig 9 2 If the assembly is supplied by a transformer an arc duration of 300 ms should be consid ered in order to enable disconnection by a high voltage protection device The test of low voltage switchboards under arcing condi tions is a special test in accordance with IEC TR 61641 For SIVACON S8 low voltage switchboards personal safety was verified by...

Page 85: ...y holes in the freely accessible outer parts of the enclosure as a result of burning or other effects 4 Vertically applied indicators must not ignite 5 The PE circuit for parts of the enclosure that can be touched must still be functional System protection is ensured if the five above mentioned criteria are fulfilled plus criterion 6 6 The internal arc must be limited to a defined area and there w...

Page 86: ...design for seismic requirements The tests examine its operability and stability during and after an earthquake As illustrated in Tab 9 4 the results of the earthquake tests are specified for three categories Test specifications IEC 60068 3 3 German version from 1993 Environmental testing Seismic test methods for equipments Guidance IEC 60068 2 6 German version from 2008 Environmental testing Tests...

Page 87: ... known earthquake classifications and seis mic scale divisions Fig 9 3 Comparison of seismic scales for the classification of seismic response categories of SIVACON S8 2 0 6 4 10 8 14 12 IEC 60721 2 6 IEC 60068 3 3 UBC JMA SIA V 160 Richter Mod Mercalli MSK Kat 3 K 1 Kat 2 K 1 Kat 1 K 1 Kat 3 K 2 Kat 2 K 2 Kat 1 K 2 1 5 4 3 2 AG1 AG5 AG4 AG3 AG2 1 2b 4 3 2a I II VI IV III V VI X IX VIII VII I V 1 ...

Page 88: ... affixed under the sole responsibil ity of the manufacturer The Declaration of Conformity confirms compliance of products with the relevant basic requirements of all EU Directives of the European Union European Community EC applicable to this product Low voltage switchboards named power switchgear and controlgear assemblies in the product standard IEC 61439 2 must comply with the requirements of t...

Page 89: ...86 SIVACON S8 Planning Principles Conforming to standards and design verified Fig 9 4 EC Declaration of Conformity for SIVACON S8 in respect of the Low Voltage and EMC Directives ...

Page 90: ...87 SIVACON S8 Planning Principles Conforming to standards and design verified 2 3 4 5 6 7 8 9 10 11 1 Fig 9 5 Declaration of Conformity for SIVACON S8 regarding design verification ...

Page 91: ...88 SIVACON S8 Planning Principles Conforming to standards and design verified Fig 9 6 Declaration of Conformity for SIVACON S8 regarding design verification Annex Page 1 2 ...

Page 92: ...89 SIVACON S8 Planning Principles Conforming to standards and design verified 2 3 4 5 6 7 8 9 10 11 1 Fig 9 7 Declaration of Conformity for SIVACON S8 regarding design verification Annex Page 2 2 ...

Page 93: ...90 SIVACON S8 Planning Principles Conforming to standards and design verified ...

Page 94: ... of connection to earth 92 10 2 Loads and dimensioning 95 10 3 Degrees of protection according to IEC 60529 97 10 4 Forms of internal separation based on IEC 61439 2 98 10 5 Operating currents of three phase asynchronous motors 99 10 6 Three phase distribution transformers 100 ...

Page 95: ...e operating lines are separated from earth or one point is connected to earth via an impedance First letter earthing condition of the supplying power source T direct earthing of one point live conductor I no point live conductor or one point of the power source is connected to earth via an impedance Second letter earthing condition of the exposed conductive parts in the electrical installation T e...

Page 96: ...rthing point CEP for all sources for example in the main low voltage distribution system Please note that neither the PEN nor the PE must be switched If a PEN conductor is used it is to be insulated over its entire course this includes the distribution system please refer to the example in Fig 10 2 The magnitude of the single pole short circuit current directly depends on the position of the CEP C...

Page 97: ...or almost every circuit Fault in the IT network In the IT network it is the phase earth phase fault or double fault which has to be managed by the cir cuit breaker as the worst case fault at the load and supply side Fig 10 3 During such a fault the full phase to phase voltage of 690 V for example is applied to the main con tact and simultaneously the high short circuit current The product standard...

Page 98: ...he very short disconnect time of the breaker Test of dielectric properties According to IEC 61439 1 section 10 9 the dielectric properties of the switchboard must be tested in considera tion of devices having reduced dielectric properties This means For this test all the electrical equipment of the assembly shall be connected except those items of appara tus which according to the relevant specifi...

Page 99: ... interconnected together and to the protective conductor of the supply or via an earthing conductor to the earthing arrangement These interconnections may be achieved either by metal screwed connections welding or other conductive connections or by a separate protective conductor Tab 10 1 must be used for a separate pro tective conductor Furthermore certain exposed conductive parts of the assembly...

Page 100: ...r the protection of equipment Meaning for the safety of persons International protection IP 1st code number Against the ingress of solid bodies Against access to dangerous parts 0 not protected not protected 1 50 0 mm in diameter back of the hand 2 12 5 mm in diameter finger 3 2 5 mm in diameter tool 4 1 0 mm in diameter wire 5 dust protected wire 6 dust proof wire 2nd code number Against the ingr...

Page 101: ...ontrolgear assemblies in accordance with IEC 61439 2 Form Explanations Form Explanations Block diagram 1 No internal separation 1 No internal separation 2 Separation between busbars and functional units 2a No separation between terminals and busbars 2b Separation between terminals and busbars 3 Separation between busbars and all functional units Mutual separation of all functional units Separation...

Page 102: ... A 9 2 A 6 7 A 7 5 kW 15 5 A 12 4 A 8 9 A 11 kW 22 A 17 6 A 12 8 A 15 kW 29 A 23 A 17 A 18 5 kW 35 A 28 A 21 A 22 kW 41 A 33 A 24 A 30 kW 55 A 44 A 32 A 37 kW 66 A 53 A 39 A 45 kW 80 A 64 A 47 A 55 kW 97 A 78 A 57 A 75 kW 132 A 106 A 77 A 90 kW 160 A 128 A 93 A 110 kW 195 A 156 A 113 A 132 kW 230 A 184 A 134 A 160 kW 280 A 224 A 162 A 200 kW 350 A 280 A 203 A 250 kW 430 A 344 A 250 A Tab 10 5 Guid...

Page 103: ...19 980 A 836 A 15 140 A 1 250 kVA 1 805 A 32 791 A 1 375 A 24 984 A 1 046 A 18 932 A 1 600 kVA 2 310 A 41 857 A 1 760 A 31 891 A 1 330 A 24 265 A 2 000 kVA 2 887 A 52 511 A 2 200 A 40 008 A 1 674 A 30 317 A 2 500 kVA 3 608 A 65 547 A 2 749 A 49 941 A 2 090 A 37 844 A 3 150 kVA 4 550 A 82 656 A 3 470 A 62 976 A 2 640 A 47 722 A 1 Ik uninfluenced initial symmetrical transformer short circuit current...

Page 104: ...Chapter 11 Glossary and rated parameters 11 1 Terms and definitions 102 11 2 Rated parameters 104 11 3 Index of tables 106 11 4 Index of figures 108 ...

Page 105: ...or the disconnector 11 1 Terms and definitions The information provided in the two standards IEC 61439 1 and 2 is used to explain the relevant terms referred to in this planning manual Low voltage switchgear and controlgear assembly assembly Combination of one or more low voltage switching devices together with associated control measuring signalling protective regulating equipment with all the in...

Page 106: ...two successive vertical delineations Sub section Constructional unit of an assembly between two successive horizontal or vertical delineations within a section Compartment Cubicle or sub section enclosed except for openings necessary for interconnection control or ventilation Coding device Device which prevents a removable part to be placed in a position not intended for this removable part Transp...

Page 107: ...ngs and their arrangement and use It can be carried without the tem perature rise of various parts of the assembly exceeding specified limits under specified conditions Rated peak withstand current Ipk Value of peak short circuit current declared by the assembly manufacturer that can be withstood under specified conditions Rated short time withstand current Icw The root mean square value of short ...

Page 108: ...ces overload trip units of circuit breakers or overload relays must trip in cold state when assuming a symmetrical 3 phase load of 7 2 times the setting current CLASS 5 CLASS 10 for standard applications normal starting CLASS 20 CLASS 30 CLASS 40 for applications with a high starting current over a longer period of time In addition to the overload protective devices the con tactors and the short c...

Page 109: ...15 Rated currents for direct supply and direct feeder 31 Tab Title Page Chapter 4 4 1 General cubicle characteristics for the universal mounting design 34 4 2 Ratings of the vertical distribution busbar 36 4 3 Cubicle characteristics for the fixed mounted design 37 4 4 Connection cross sections in fixed mounted cubicles with a front door 37 4 5 Ratings for cable feeders 37 4 6 Cubicle characterist...

Page 110: ...solutions 63 6 14 Configuration data on cubicle design for customized solutions 64 6 15 Rating data of the vertical distribution busbar 64 6 16 Configuration data on mounting options for customized solutions 64 Tab Title Page Chapter 7 7 1 General characteristics of cubicles for reactive power compensation 66 7 2 Choked capacitor modules with built in audio frequency suppressor 67 7 3 Configuratio...

Page 111: ... on the left for in line switch disconnectors 3NJ62 with fuses on the right for switch disconnectors SASIL plus with fuses 50 5 2 Pluggable in line switch disconnectors 3NJ62 51 5 3 Pluggable in line switch disconnectors SASIL plus 53 Fig Title Page Chapter 6 6 1 Cubicles for fixed mounted in line design with 3NJ4 in line switch disconnectors 56 6 2 Cubicles for fixed mounting with front cover 59 ...

Page 112: ...sly agreed at the point of conclusion of the contract All product names may be trademarks or product names of Siemens AG or supplier companies use by third parties for their own purposes could violate the rights of the owner Siemens AG Energy Management Medium Voltage Systems Mozartstr 31c D 91052 Erlangen Germany All rights reserved All data and circuit examples without engagement Subject to chan...

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