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Siemens SITRANS F M MAG 3100 Operating Instructions Manual Download Page 34

Nominal 
size

EN 1092-1

PN 6

PN 10

PN 16

Liner

PFA, PTFE, 
Ebonite

Soft rubber, 
EPDM, Linatex

PFA, PTFE, 
Ebonite

Soft rubber, 
EPDM, Linatex

PFA, PTFE, 
Ebonite

Soft rubber, 
EPDM, Linatex

mm

inch Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

200

8

13.0

14

11.7

12

29.3

31

26.2

27

31.2

33

27.9

29

250

10

12.5

13

11.4

12

27.4

29

24.9

26

52.4

55

47.7

50

300

12

21.0

22

19.5

20

36.2

38

33.3

35

72.6

76

66.5

70

350

14

27.3

29

25.1

26

36.9

39

33.7

35

73.5

77

67.0

70

400

16

25.5

27

23.7

25

55.0

58

50.7

53

102.6

108

94.3

99

450

18

31.7

33

29.6

31

53.2

56

49.4

52

102.9

108

95.1

100

500

20

30.3

32

28.5

30

64.0

67

59.8

63

140.7

148

130.6

137

600

24

49.7

52

47.1

49

97.8

103

92.3

97

214.7

225

200.6

211

700

28

55.4

58

52.5

55

111.3

117

104.9

110

213.5

224

201.0

211

750

30

-

-

-

-

-

-

-

-

-

-

-

-

800

32

79.9

84

76.2

80

158.0

166

149.8

157

298.1

313

282.3

296

900

36

98.6

104

94.5

99

166.3

175

158.4

166

313.7

329

298.8

314

1000

40

102.2

107

98.4

103

219.8

231

210.1

221

419.6

441

400.6

421

1050

42

-

-

-

-

-

-

-

-

-

-

-

-

1100

44

-

-

-

-

-

-

-

-

-

-

-

-

1200

48

143.0

150

138.1

145

301.0

316

289.1

304

599.7

630

575.4

604

1400

54

187.5

197

181.5

191

382.8

402

369.2

388

702.1

737

676.9

711

1500

59

212.1

223

206.3

217

437.8

460

424.0

445

-

-

-

-

1600

66

215.7

226

209.4

220

521.6

548

503.8

529

951.2

999

917.5

963

1800

72

270.2

284

263.0

276

586.3

616

568.1

596

1069.0 1122

1035.8 1088

2000

78

326.6

343

318.4

334

657.5

690

638.3

670

1284.4 1349

1246.9 1309

2200

87

363.9

382

-

-

832.4

874

-

-

1423.3 1494

1386.9 1456

Table 4-2

Minimum and maximum torques for EN 1092-1 PN 40 to PN 63 in Nm

Nominal 
size

EN 1092-1

PN 25

PN 40

PN 63

Liner

PFA, PTFE, 
Ebonite

Soft rubber, 
EPDM, Linatex

PFA, PTFE, 
Ebonite

Soft rubber, 
EPDM, Linatex

PFA, PTFE, 
Ebonite

Soft rubber, 
EPDM, Linatex

mm

inch Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

15

½

-

-

-

-

4.7

5

-

-

-

-

-

-

25

1

-

-

-

-

10.7

11

8.0

9

-

-

-

-

32

1¼

-

-

-

-

18.2

19

13.8

14

-

-

-

-

40

1½

-

-

-

-

22.9

24

17.6

19

-

-

-

-

50

2

-

-

-

-

30.3

32

23.9

25

60.2

63

46.5

49

65

2½

-

-

-

-

21.3

22

17.2

18

42.4

45

33.5

35

80

3

-

-

-

-

26.9

28

22.0

23

53.6

56

43.0

45

100

4

-

-

-

-

45.2

47

38.0

40

86.5

91

71.3

75

125

5

-

-

-

-

77.8

82

59.9

63

128.7

135

108.4

114

Installing/Mounting
4.3 Mounting

SITRANS FM MAG 3100

34

Operating Instructions, 12/2021, A5E03005599-AE

Summary of Contents for SITRANS F M MAG 3100

Page 1: ...uctions Sensors 7ME6340 7ME6310 7ME6320 12 2021 A5E03005599 AE Introduction 1 Safety notes 2 Description 3 Installing Mounting 4 Connecting 5 Service and maintenance 6 Troubleshooting FAQs 7 Dimension drawings 8 Technical specifications 9 Product documentation and support A ...

Page 2: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 3: ...rectives 9 2 4 Installation in hazardous locations 14 3 Description 19 3 1 System components 19 3 2 Design 20 3 3 Theory of operation 22 4 Installing Mounting 23 4 1 Determining a location 23 4 2 Orienting the sensor 26 4 3 Mounting 28 4 3 1 Installing the sensor 31 4 3 2 Torque values 33 4 4 Potential equalization 39 4 5 Installation with grounding rings 41 5 Connecting 43 5 1 General safety requ...

Page 4: ...es 56 8 Dimension drawings 59 8 1 Dimensions and weight 59 9 Technical specifications 73 9 1 Cable data 79 9 2 Pressure temperature range 80 9 3 Process fluid conductivity 81 9 4 Liner selection 82 9 5 Electrode selection 82 A Product documentation and support 85 A 1 Product documentation 85 A 2 Technical support 86 Glossary 87 Index 89 Table of contents SITRANS FM MAG 3100 4 Operating Instruction...

Page 5: ... the documentation compared to each previous edition Edition Remarks 12 2021 Update to include new DN32 variant and Class 600 flanges Updated PED table Updated process connection table Updated dimensions and weights table Updated coil resistance table 09 2021 Updated nameplate Updated safety notes Updated remote installation Updated technical specifications Updated coil resistance table Updated to...

Page 6: ...mens Process Instrumentation docu mentation disk containing certificates and manuals Safety note Safety Note Cal report 1 5 Designated use Use the device in accordance with the information on the nameplate and in the Technical specifications Page 73 NOTICE Use in a domestic environment This Class A Group 1 equipment is intended for use in industrial areas In a domestic environment this device may ...

Page 7: ...bscribe to the Siemens Industrial Security RSS Feed under https www siemens com industrialsecurity 1 7 Transportation and storage To guarantee sufficient protection during transport and storage observe the following Keep the original packaging for subsequent transportation Devices replacement parts should be returned in their original packaging If the original packaging is no longer available ensu...

Page 8: ...nical status at the time of publishing Siemens reserves the right to make technical changes in the course of further development Introduction 1 8 Notes on warranty SITRANS FM MAG 3100 8 Operating Instructions 12 2021 A5E03005599 AE ...

Page 9: ... directives General requirements Installation of the equipment must comply with national regulations Instrument safety standards The device has been tested at the factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed NOTICE Material compatibility Siemens Flow Inst...

Page 10: ...ow Instruments products comply with PED as stated in the following table Table 2 1 MAG 3100 7ME631 PED Compliance for fluids under 100 C PED classification liquids EN 1092 and B16 5 flanges Flange mm EN 1092 B16 5 PN 6 PN 10 PN 16 PN25 PN 40 PN 63 PN 100 Class 150 Class 300 Class 600 15 N A N A N A N A SEP N A N A SEP SEP N A 25 N A N A N A N A SEP N A SEP SEP SEP SEP 32 N A N A N A N A SEP N A PE...

Page 11: ... A N A N A 1700 PED I PED I PED II N A N A N A N A N A N A N A 1800 PED I PED I PED II N A N A N A N A N A N A N A 1900 PED I PED I PED II N A N A N A N A N A N A N A 2000 PED I PED I PED II N A N A N A N A N A N A N A Table 2 2 MAG 3100 7ME631 PED Compliance for fluids under 100 C PED classification liquids JIS2220 AS2129 AS4087 AWWA C207 flanges Flange mm JIS2220 AS2129 AS4087 AWWA C207 10K E 20...

Page 12: ...1800 N A N A N A N A N A N A PED I 1900 N A N A N A N A N A N A PED I 2000 N A N A N A N A N A N A PED I Table 2 3 MAG 3100 HT 7ME632 PED Compliance for fluids over 100 C PED classification gas Flange mm EN 1092 B16 5 AS2129 PN 10 PN 16 PN25 PN 40 Class 150 Class 300 Table E 15 N A N A N A SEP SEP SEP SEP 25 N A N A N A SEP SEP SEP SEP 32 N A N A N A PED II PED I PED II PED I 40 N A N A N A PED II...

Page 13: ...category I to III as fully PED conforming PED Product sold with or without PED certification only pressure test not done example water transport industry N A Size pressure not available in the size range CAUTION All products sold outside of EU and EFTA are excluded from the Pressure Equipment directive also products sold into certain market sectors are excluded These include 1 Meters used in netwo...

Page 14: ...K remote mounted Ex d e ia ia IIC T3 T6 Gb Ex tD A21 IP67 T C pipe temperature 5 K but not less than 85 C compact mounted MAG 3100 Ex DN 15 300 Ex de ia IIC T3 T6 Gb Ex tD A21 IP67 T C pipe temperature 13 K remote mounted Ex de ia ib ia ib IIC T3 T6 Gb Ex tD A21 IP67 T C pipe temperature 13 K but not less than 85 C compact mounted The e and ib markings on the compact version are only applicable if...

Page 15: ... or compact with MAG 6000 I Maximum process fluid tempera ture C Temperature class Ambient temperature C 75 T6 85 C 25 to 60 90 T5 100 C 25 to 60 125 T4 135 C 25 to 60 180 Remote configuration T3 200 C 25 to 60 150 Compact configuration T3 200 C 25 to 50 For dust protection the surface temperature is equal to the process fluid temperature plus 5 C Special conditions for safe use It is required tha...

Page 16: ...e conductors shall have a cross sectional area between 0 5 mm2 and 2 5 mm2 No more than one single or multiple strand wire conductor shall normally be connected to each of the terminals If multiple conductors are required these shall be joined in a suitable manner for example two conductors into a single insulated crimped boot lace ferrule The insulation on the wire conductors shall extend to with...

Page 17: ...e conductor ground conductor shield and shield ground Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation for example for Ex d and nA permanent cables must be laid Safety notes 2 4 Installation in hazardous locations SITRANS FM MAG 3100 Operating Instructions 12 2021 A5E03005599 AE 17 ...

Page 18: ...Safety notes 2 4 Installation in hazardous locations SITRANS FM MAG 3100 18 Operating Instructions 12 2021 A5E03005599 AE ...

Page 19: ...er types SITRANS FM MAG 5000 6000 or MAG 6000 I Sensor types SITRANS FM MAG 1100 1100 F MAG 3100 3100 P or MAG 5100 W Communication module optional types HART PROFIBUS PA DP MODBUS RTU RS 485 Foundation Fieldbus H1 Devicenet SENSORPROM memory unit Communication solutions The SITRANS FM range of add on modules presently including HART Foundation Fieldbus MODBUS RTU RS 485 PROFIBUS PA DP and Devicen...

Page 20: ...d electrodes are available in various material which makes the sensor highly resistant to a wide range of chemicals The present range of liner types includes PTFE PFA Soft rubber EPDM Linatex Ebonite Hard Rubber Electrodes are available in Hastelloy C276 or C22 AISI 316Ti 1 4571 Platinum Iridium Titanium Tantalum The sensors carry a wide range of approvals see Technical data Page 73 Inspection 1 C...

Page 21: ...r Media temperature Size and liner type Year of Manufacture Serial Number Power supply Order Number Figure 3 1 Example of product nameplate MAG 3100 sensor specification nameplate 0 LD 7HUPLQDOV 8L 9 L P 3L L Q L 6 75 16 0 0 G H LD 7 7 E W 3 7 r SLSH WHPSHUDWXUH 6LUD 7 51 1 2 127 23 1 1 121 175 16 6 5 8 76 5 1 5 6LHPHQV 6 ORZ QVWUXPHQWV 6RHQGHUERUJ HQPDUN 0DGH LQ UDQFH Intrinsically safe data Ex a...

Page 22: ...ng circuit The input circuit amplifies the flow proportional induced voltage signal from the electrodes The input impedance is extremely high 1014 Ω which allows flow measurements on fluids with conductivities as low as 5 µS cm Measuring errors due to cable capacitance are eliminated due to active cable screening The digital signal processor converts the analog flow signal to a digital signal and ...

Page 23: ...ee Installation in hazardous locations Page 14 WARNING High pressure hazard In applications with working pressures media that can be dangerous to people surroundings equipment or others in case of pipe fracture we recommend that special precautions such as special placement shielding or installation of a pressure guard or a safety valve are taken when the flowmeter is mounted 4 1 Determining a loc...

Page 24: ...Correct installation at low point before outlet Vibrations In installations with strong vibrations remote installation of the transmitter is recommended Alternatively mitigate vibrations by installing pipe support in close proximity to the flowmeter Figure 4 4 Avoid vibrations Installing Mounting 4 1 Determining a location SITRANS FM MAG 3100 24 Operating Instructions 12 2021 A5E03005599 AE ...

Page 25: ...s also important to centre the flowmeter in relation to pipe flanges and gaskets Installation in large pipes The flowmeter can be installed between two reducers for example DIN 28545 At α 8 the following pressure drop curves apply The curves are applicable to water Installing Mounting 4 1 Determining a location SITRANS FM MAG 3100 Operating Instructions 12 2021 A5E03005599 AE 25 ...

Page 26: ...r Flow direction The calibrated flow direction is marked by the arrow on the sensor Flow in this direction is indicated as positive by default The accuracy of the sensor does not change with reverse flow Figure 4 5 Flow direction indicator Installing Mounting 4 2 Orienting the sensor SITRANS FM MAG 3100 26 Operating Instructions 12 2021 A5E03005599 AE ...

Page 27: ...of gas air bubbles in the liquid Horizontal installation terminal box upwards or downwards Figure 4 7 Horizontal installation various terminal box positions NOTICE Do NOT mount the sensor with the terminal box sideways This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud sludge sand etc Note Empty pipe detectio...

Page 28: ... possible turbulence could influence the accuracy of the device The piping may not exert any inadmissible forces or torques on the device Make sure that the temperature limits are not scaled up during operation of the device Vacuum shocks in the piping should be avoided to prevent damage to the liners PTFE liner Vacuum shocks can destroy the device Do not remove the blind plugs in the cable glands...

Page 29: ...lange sizes smaller than DN 300 Wrap the carrying straps around both process connections when lifting the device Chains should not be used since these may damage the enclosure Figure 4 10 Incorrect transportation Figure 4 11 Correct transportation Removing the liner protectors NOTICE Sensors with PTFE or PFA liners only The following information is only relevant for sensor types with PTFE or PFA l...

Page 30: ...allation is more difficult to carry out Figure 4 12 Sensor with wooden blanks Remove the blanks immediately before mounting the sensor Figure 4 13 Removing wooden blanks Sensors with PFA liner NOTICE Sharp objects can damage the liner Do not use sharp objects to remove the blanks as this can damage the liner At delivery the sensor is mounted with blanks to protect the liner during transportation a...

Page 31: ...lling the sensor Before you start Consider the installation conditions as described under Determining a location Page 23 Read the safety notes Page 23 Gaskets NOTICE Devices with a PTFE or PFA liner Devices with a PTFE or PFA liner do not require additional gaskets Installing Mounting 4 3 Mounting SITRANS FM MAG 3100 Operating Instructions 12 2021 A5E03005599 AE 31 ...

Page 32: ...according to the torques values below Mounting Torque sequence 1 Remove the liner protectors if present Mounting Page 28 2 Position the sensor plane parallel and centered between the pipes 3 Install gaskets between mating surfaces according to recommendations 4 Consider the torque values and use approproiate bolts 5 Tighten the bolts crosswise as shown in the torque sequence Increase the torque gr...

Page 33: ...tly aligned Torque values Note Conversion to F Lbs To convert the torque values from Nm to F Lbs multiply by 0 74 Table 4 1 Minimum and maximum torques for EN 1092 1 PN 6 to PN 16 in Nm Nominal size EN 1092 1 PN 6 PN 10 PN 16 Liner PFA PTFE Ebonite Soft rubber EPDM Linatex PFA PTFE Ebonite Soft rubber EPDM Linatex PFA PTFE Ebonite Soft rubber EPDM Linatex mm inch Min Max Min Max Min Max Min Max Mi...

Page 34: ...00 6 421 1050 42 1100 44 1200 48 143 0 150 138 1 145 301 0 316 289 1 304 599 7 630 575 4 604 1400 54 187 5 197 181 5 191 382 8 402 369 2 388 702 1 737 676 9 711 1500 59 212 1 223 206 3 217 437 8 460 424 0 445 1600 66 215 7 226 209 4 220 521 6 548 503 8 529 951 2 999 917 5 963 1800 72 270 2 284 263 0 276 586 3 616 568 1 596 1069 0 1122 1035 8 1088 2000 78 326 6 343 318 4 334 657 5 690 638 3 670 128...

Page 35: ...0 243 3 255 225 4 237 459 8 483 426 1 447 600 24 362 1 380 338 6 356 753 0 791 702 2 737 700 28 750 30 800 32 900 36 1000 40 1050 42 1100 44 1200 48 1400 54 1500 59 1600 66 1800 72 2000 78 2200 87 Table 4 3 Minimum and maximum torques for EN 1092 1 PN 100 and AS 2129 in Nm Nominal size EN 1092 1 AS 2129 PN 100 Table E Liner PFA PTFE Ebonite Soft rubber EPDM Lina tex PFA PTFE Ebonite Soft rubber EP...

Page 36: ... 406 9 427 389 5 409 1050 42 1100 44 1200 48 444 2 466 426 3 448 1400 54 1500 59 1600 66 1800 72 2000 78 2200 87 Table 4 4 Minimum and maximum torques for ANSI B16 5 in Nm Nominal size ANSI B16 5 Class 150 Class 300 Class 600 Liner PFA PTFE Ebonite Soft rubber EPDM Linatex PFA PTFE Ebonite Soft rubber EPDM Linatex PFA PTFE Ebonite Soft rubber EPDM Linatex mm inch Min Max Min Max Min Max Min Max Mi...

Page 37: ...0 16 108 8 114 100 8 106 280 4 294 259 8 273 683 1 717 618 4 649 450 18 157 1 165 145 9 153 300 4 315 279 0 293 942 8 990 857 0 900 500 20 149 9 157 140 1 147 358 3 376 334 8 352 936 2 983 857 0 900 600 24 229 9 241 216 4 227 596 3 626 561 3 589 1478 5 1552 1365 7 1434 700 28 750 30 800 32 900 36 1000 40 1050 42 1100 44 1200 48 1400 54 1500 59 1600 66 1800 72 2000 78 2200 87 Table 4 5 Minimum and ...

Page 38: ...71 150 1 158 234 8 247 218 1 229 500 20 139 7 147 129 6 136 167 1 175 154 2 162 245 0 257 228 0 239 600 24 218 0 229 203 9 214 244 6 257 227 9 239 361 8 380 340 0 357 700 28 217 9 229 206 0 216 750 30 800 32 358 2 376 338 8 356 900 36 369 4 388 350 8 368 1000 40 427 2 449 408 5 429 1050 42 1100 44 1200 48 465 9 489 446 7 469 1400 54 1500 59 1600 66 1800 72 2000 78 2200 87 Table 4 6 Minimum and max...

Page 39: ...9 78 68 7 72 149 2 157 137 5 144 500 20 89 6 94 83 7 88 179 0 188 165 9 174 600 24 129 4 136 121 9 128 241 4 253 225 7 237 700 28 124 1 130 116 9 123 750 30 139 4 146 131 7 138 800 32 188 4 198 178 3 187 900 36 204 2 214 194 1 204 1000 40 222 8 234 212 3 223 1050 42 246 8 259 233 7 245 1100 44 241 4 254 230 7 242 1200 48 257 7 271 246 8 259 1400 54 373 4 392 360 8 379 1500 59 388 6 408 374 0 393 1...

Page 40: ...nsor from cathodic protected pipes using insulated bolts Use bypass cable between the mating flanges Note Remote mounted sensor versions If the above is not acceptable remote mounted sensors can alternatively be connected as follows Connect coil current cable shield at sensor end via a 1 5 µF condensator Make sure that electrode cable shield is not connected at both ends Installing Mounting 4 4 Po...

Page 41: ... with flat grounding rings on sensors with PFA liner Note Potential equalization For potential equalization one grounding ring is sufficient By unidirectional flow it is recommended to mount the grounding ring on the inlet side Connect the grounding rings to the sensor with the enclosed grounding straps Groundingstrap connection on type E grounding rings Grounding strap connection on flat groundin...

Page 42: ...E High temperature sensors High temperature sensors are delivered with two factory mounted grounding rings No further action need to be taken for potential equalisation Installing Mounting 4 5 Installation with grounding rings SITRANS FM MAG 3100 42 Operating Instructions 12 2021 A5E03005599 AE ...

Page 43: ... Never install the device with the mains voltage switched on Danger of electric shock The electrodes and magnetic current line may only be connected when the device is not connected to the power supply If the housing is under voltage power supply the cover may be unscrewed by qualified personnel only WARNING Mains supply from building installation Class II A switch or circuit breaker max 15 A must...

Page 44: ...s are only to be made when using special electrode cables WARNING National requirements Observe country specific installation directives for field wiring Cable specifications Only use cables with at least the same degree of protection as the sensor to install the sensor The line length from the cable gland to the terminals must be kept as short as possible Line loops in the terminal box must be av...

Page 45: ...rt electrode cable plug terminals 82 0 and 83 and coil cable plug terminals 85 and 86 Terminals electrode cable 82 0 and 83 Terminals special electrode cable 84 83 0 82 and 81 Terminals coil cable 85 86 Note Special electrode cable Special electrode cable must be connected to terminals 84 83 0 82 and 81 Figure 5 1 Terminal box without blocks Connecting 5 2 Remote installation SITRANS FM MAG 3100 O...

Page 46: ... on connection plate in transmitter see relevant transmitter operating instructions 4 Fit the NPT or M20 cable glands for supply and output cables Connecting 5 2 Remote installation SITRANS FM MAG 3100 46 Operating Instructions 12 2021 A5E03005599 AE ...

Page 47: ...DC Relay 24 V DC 1A 42 V AC 2A NC Shield Common NO Digital output Current output Powered from transmitter Power supply 115 to 230 V AC Passive output External powered Active output Powered from transmitter Input R Transmitter Pull up down resistor 1 to 10 KΩ may be required depending on Cables Input resistance Reserved for communication modules 11 to 30 V DC 11 to 24 V AC Brown Black Blue Blue Bro...

Page 48: ... to obtain potential equalization 6 Tighten cable glands well to obtain optimum sealing The cable entry gasket must obtain firm contact with the cable 7 Remount terminal box lid Note Tightening torque Tighten the bolts with 0 5 Nm 5 3 Installation check The meter is now ready to go into normal operation for commissioning and setting of parameters refer to the relevant transmitter manual Connecting...

Page 49: ...parent and self healing gel NOTICE Electrical connections Do not pot meter before electrical connections have been made Mix the two components of the potting kit well and pour into terminal box Let cure for approximately 24 hours at approximately 25 C 77 F Curing time increases by 100 per 10 C 18 F Horizontal orientation Vertical orientation Note Gel can be penetrated with test instruments or be r...

Page 50: ...Connecting 5 4 Potting SITRANS FM MAG 3100 50 Operating Instructions 12 2021 A5E03005599 AE ...

Page 51: ... grounds NOTICE Repair and service must be carried out by Siemens authorized personnel only Note Siemens defines flow sensors as non repairable products 6 2 Recalibration Siemens Process Instrumentation offers to recalibrate the sensor The following calibration types are offered as standard Standard matched pair calibration Customer specified calibration Accredited Siemens ISO IEC 17025 calibratio...

Page 52: ...e additional packaging as necessary Special conditions for storage and transportation of the device are listed in Technical data Page 73 6 4 Repair WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas Repair must be carried out by Siemens authorized personnel only WARNING Impermissible accessories and spare parts Risk of explosion in areas subject to exp...

Page 53: ...ilable for your device 5 Select a spare part and add it to your watch list The watch list opens 6 Click Add to cart of Industry Mall The Siemens Industry Mall opens and you can order your spare part To return a product to Siemens see Returns to Siemens www siemens com returns to siemens Contact your Siemens representative to clarify if a product is repairable and how to return it They can also hel...

Page 54: ...Service and maintenance 6 5 Ordering of spare parts SITRANS FM MAG 3100 54 Operating Instructions 12 2021 A5E03005599 AE ...

Page 55: ...ure within the coil housing or shorted coil tums A high reading would indicate an open circuit coil Note In case of deviation from nominal coil values the sensor is damaged and must be replaced Coil insulation check WARNING Potential hazard Only carry our a coil insulation check in non hazardous area Megger between connection number 85 and the sensor body The resistance should be above 20 MΩ A low...

Page 56: ...ng 1 Fluid is electrically conductive 2 Electrodes are not coated with grease or any deposit 3 Electrode circuit is not open 4 Remote mounted transmitter has a 3 core cable with an overall shield continuously from sensor to transmitter including junction boxes and terminal rails inside panels 5 Shield is connected to 0 or to earth terminal PE on sensor Note Sensors removed from line For sensors re...

Page 57: ...nection Connect the electrode cable 82 83 0 and shield according to the instructions in Connecting Page 43 Note Vibrating environments It is recommended to use special low noise cables for sensor sizes DN 2 and DN 3 installed in vibrating environments Troubleshooting FAQs 7 2 Fluctuating process values SITRANS FM MAG 3100 Operating Instructions 12 2021 A5E03005599 AE 57 ...

Page 58: ...Troubleshooting FAQs 7 2 Fluctuating process values SITRANS FM MAG 3100 58 Operating Instructions 12 2021 A5E03005599 AE ...

Page 59: ...5 8 1 359 356 14 1 72 2 9 139 5 5 65 2 212 8 3 366 363 14 3 72 2 9 154 6 1 80 3 222 8 7 376 373 14 7 72 2 9 174 6 9 100 4 242 9 5 396 393 15 5 85 3 4 214 8 5 125 5 255 10 0 409 406 16 85 3 4 239 9 5 150 6 276 10 9 430 427 16 9 85 5 4 282 11 1 200 8 304 12 0 458 455 18 137 5 4 338 13 4 250 10 332 13 1 486 483 19 1 157 6 2 393 15 5 300 12 357 14 1 511 508 20 0 157 6 2 444 17 5 350 14 362 14 3 516 51...

Page 60: ... terminal box Ex and high temperature version Table 8 2 Built in lengths Nominal size L2 EN 1092 1 201 PN 6 PN 10 PN 16 PN 16 non PED PN 25 PN 40 PN 63 PN 100 mm inch mm inch mm inch mm inch mm inch mm inch mm inch 15 1 200 7 9 25 1 200 7 9 260 10 3 32 1 200 7 9 280 11 1 40 1 200 7 9 280 11 1 50 2 200 7 9 276 10 9 300 11 9 65 2 200 7 9 200 7 9 200 7 9 320 12 6 350 13 8 80 3 200 7 9 200 7 9 272 10 ...

Page 61: ...70 9 2000 78 2000 78 7 2000 78 7 2 When earthing flanges are used the thickness of the earthing flange must be added to the built in length Table 8 3 Built in lengths Nominal size L3 ANSI 16 5 Class 150 ANSI 16 5 Class 300 AS 2129 E AS 4087 PN 16 21 35 AWWA C 207 Class D JIS K10 JIS K20 mm inch mm inch mm inch mm inch mm inch mm inch mm inch 15 1 200 7 9 200 7 9 200 7 9 200 7 9 200 7 9 25 1 200 7 ...

Page 62: ...60 33 8 6006 23 7 600 23 7 800 31 5 700 28 700 31 5 7007 27 6 700 27 6 750 30 950 37 4 7507 29 6 750 29 6 800 32 900 35 5 8007 31 5 800 31 5 900 36 1100 43 4 9007 35 5 900 35 5 1000 40 1100 43 4 10007 39 4 1000 39 4 1050 42 1000 39 4 1100 44 1100 43 4 1200 48 1400 55 2 12007 47 3 1200 47 3 1400 54 1400 55 2 1500 60 1500 59 1 1600 66 1600 63 0 1800 72 1800 70 9 2000 78 2000 78 8 3 When earthing fla...

Page 63: ... 6 0 1 10 0 4 200 440 600 24 1 6 0 1 10 0 4 287 633 700 28 2 0 0 1 330 728 750 30 2 0 0 1 360 794 800 32 2 0 0 1 450 992 900 36 2 0 0 1 530 1168 1000 40 2 0 0 1 660 1455 1050 42 2 0 0 1 660 1455 1100 44 2 0 0 1 1140 2513 1200 48 2 0 0 1 1180 2601 1400 54 2 0 0 1 1600 3528 1500 60 3 0 0 1 2460 5423 1600 66 3 0 0 1 2525 5566 1800 72 3 0 0 1 2930 6460 2000 78 3 0 0 1 3665 8080 3 TC Type C grounding r...

Page 64: ...0 38 33 24 M30 900 1115 1050 38 33 28 M30 1000 1230 1160 44 36 28 M33 1200 1455 1380 55 39 32 M36 PN16 50 165 125 20 18 4 M16 65 185 145 20 18 8 M16 80 200 160 20 18 8 M16 100 220 180 22 18 8 M16 125 250 210 22 18 8 M16 150 285 240 24 22 8 M20 200 340 295 26 22 12 M20 250 405 355 30 26 12 M24 300 460 410 36 26 12 M24 350 520 470 37 26 16 M24 400 580 525 41 30 16 M27 450 640 585 46 30 20 M27 500 71...

Page 65: ...20 250 406 362 38 25 12 M24 300 483 432 42 25 12 M24 350 535 476 35 29 12 M27 400 595 540 37 29 16 M27 450 635 578 40 32 16 M30 500 700 635 43 32 20 M30 600 815 749 48 35 20 M33 AWWA 700 927 864 33 35 28 M33 750 984 914 35 35 28 M33 800 1060 978 38 41 28 M39 900 1168 1086 41 41 32 M39 1000 1289 1200 41 41 36 M39 1050 1346 1257 45 41 36 M39 1100 1403 1315 45 41 40 M39 1200 1511 1422 48 41 44 M39 AS...

Page 66: ... 65 175 140 20 19 4 M16 80 185 150 20 19 8 M16 100 210 175 20 19 8 M16 125 250 210 22 23 8 M20 150 280 240 22 23 8 M20 200 330 290 22 23 12 M20 250 400 355 24 25 12 M22 300 445 400 24 25 16 M22 350 490 445 26 25 16 M22 400 560 510 28 27 16 M24 450 620 565 30 27 20 M24 500 675 620 30 27 20 M24 600 795 730 32 33 24 M30 Table 8 6 Flange mating dimensions metric for 7ME6580 DN Dimensions mm Bolting mm...

Page 67: ...115 2020 85 48 44 M45 2000 2325 2230 90 48 48 M45 PN16 65 185 145 20 18 8 M16 80 200 160 20 18 8 M16 100 220 180 22 18 8 M16 125 250 210 22 18 8 M16 150 285 240 24 22 8 M20 200 340 295 26 22 12 M20 250 405 355 29 26 12 M24 300 460 410 32 26 12 M24 350 520 470 37 26 16 M24 400 580 525 41 30 16 M27 450 640 585 46 30 20 M27 500 715 650 50 33 20 M30 600 840 770 56 36 20 M33 700 WN 910 840 40 36 24 M33...

Page 68: ... 595 540 37 29 16 M27 450 635 578 42 32 16 M30 500 700 635 45 32 20 M30 600 815 749 50 35 20 M33 AWWA 700 927 864 33 35 28 M33 750 984 914 35 35 28 M33 800 1061 978 38 41 28 M39 900 1168 1086 41 41 32 M39 1000 1289 1200 41 41 36 M39 1050 1346 1257 45 41 36 M39 1100 1403 1316 45 41 40 M39 1200 1511 1422 48 41 44 M39 1400 1683 1594 54 48 44 M45 1500 1854 1759 57 48 52 M45 1600 2032 1930 64 48 52 M45...

Page 69: ... 50 155 120 16 19 4 M16 65 175 140 18 19 4 M16 80 185 150 18 19 8 M16 100 210 175 18 19 8 M16 125 250 210 20 23 8 M20 150 280 240 22 23 8 M20 200 330 290 22 23 12 M20 250 400 355 24 25 12 M22 300 445 400 24 25 16 M22 350 490 445 26 25 16 M22 400 560 510 28 27 16 M24 450 620 565 30 27 20 M24 500 675 620 30 27 20 M24 600 795 730 32 33 24 M30 Dimension dependent factory settings Table 8 7 50 Hz versi...

Page 70: ...32 7000 452 3 18095 m3 h 10 m3 m3 900 36 9000 572 5 22902 m3 h 10 m3 m3 1000 40 12000 706 8 28274 m3 h 10 m3 m3 1050 42 12000 706 8 28274 m3 h 10 m3 m3 1100 44 14000 855 2 34211 m3 h 10 m3 m3 1200 48 15000 1017 8 40715 m3 h 10 m3 m3 1400 54 25000 1385 4 55417 m3 h 10 m3 m3 1500 60 30000 1590 4 63617 m3 h 10 m3 m3 1600 66 35000 1809 5 72382 m3 h 10 m3 m3 1800 72 40000 2290 2 91608 m3 h 10 m3 m3 200...

Page 71: ...1 8 79672 4 US GPM 10 US G US MG 900 36 39626 2522 8 100835 3 US GPM 10 US G US MG 1000 40 52834 3112 2 124488 1 US GPM 10 US G US MG 1050 42 52834 3431 2 137248 1 US GPM 10 US G US MG 1100 44 61640 3765 7 150630 6 US GPM 10 US G US MG 1200 48 66043 4481 179262 9 US GPM 10 US G US MG 1400 54 110072 6099 9 243993 7 US GPM 1000 US G US MG 1500 60 132086 7002 4 280098 3 US GPM 1000 US G US MG 1600 66...

Page 72: ... 24 100 25 60 700 28 100 25 60 800 32 100 25 60 900 36 100 25 60 1000 40 100 25 60 1100 44 100 25 60 1200 48 100 25 60 1400 54 100 25 60 1500 60 100 25 60 1600 66 100 25 60 1800 72 100 25 60 2000 78 100 25 60 Dimension drawings 8 1 Dimensions and weight SITRANS FM MAG 3100 72 Operating Instructions 12 2021 A5E03005599 AE ...

Page 73: ... DN 200 to 1200 8 to 48 3 125 Hz 3 75 Hz DN 1400 to 2000 54 to 78 1 5625 Hz 1 875 Hz DN 15 to 65 to 2 12 5 Hz 15 Hz DN 80 to 150 3 to 6 6 25 Hz 7 5 Hz DN 200 to 300 8 to 12 3 125 Hz 3 75 Hz Enclosure rating IP67 EN IEC 60529 NEMA 4X 6 1 mH2O for 30 min Option IP68 EN IEC 60529 NEMA 6P 10 mH2O cont not for Ex IP67 EN IEC 60529 NEMA 4X 6 1 mH2O for 30 min Option IP68 EN IEC 60529 NEMA 6P 10 mH2O con...

Page 74: ...si DN 65 to 300 2 to 12 PN 16 232 psi DN 200 to 300 8 to 12 PN 10 145 psi DN 200 to 300 8 to 12 PN 25 362 psi ANSI B16 5 BS 1560 raised face to 12 Class 150 20 bar 290 psi to 24 Class 150 20 bar 290 psi to 24 Class 300 50 bar 725 psi 1 to 24 Class 600 100 bar 1450 psi to 12 Class 150 20 bar 290 psi to 12 Class 300 50 bar 725 psi AWWA C 207 flat face 28 to 78 Class D 10 bar AS 2129 raised face to 4...

Page 75: ...600 14 DN 24 0 3 to 40 bar 4 to 580 psi DN 15 to 300 to 12 130 180 C 266 356ºF 0 3 0 6 to 50 bar 4 8 to 725 psi 180 ºC 356 ºF PTFE has factory mounted ground ing stainless steel rings type E and stainless steel terminal box PFA DN 15 to 150 to 6 Vacuum 0 02 to 50 bar 0 29 to 725 psi DN 15 to 150 to 6 Vacuum 0 02 to 50 bar 0 29 to 725 psi DN 15 to 150 to 6 Vacuum 0 02 to 50 bar 0 29 to 725 psi Soft...

Page 76: ...e used Ebonite 0 to 95 C 32 to 203 F Table 9 7 Design Version MAG 3100 P MAG 3100 MAG 3100 HT Weight See dimensional drawings Flange and housing material Carbon steel ASTM A 105 with corrosion resistant two component epoxy coating min 150 μm Carbon steel ASTM A 105 with corrosion resistant two component epoxy coating min 150 μm AISI 304 1 4301 flanges and carbon steel housing with corrosion resist...

Page 77: ...PT 2 x M20 2 x NPT Compact installation MAG 5000 MAG 6000 4 x M20 4 x NPT MAG 6000 I 2 x M20 for supply output 2 x NPT MAG 6000 I Ex de 2 x M20 for supply output 2 x NPT MAG 5000 MAG 6000 4 x M20 4 x NPT MAG 6000 I 2 x M20 for supply output 2 x NPT MAG 6000 I Ex de 2 x M20 for supply output 2 x NPT Table 9 8 Certificates and approvals Version MAG 3100 P MAG 3100 MAG 3100 HT Calibration Standard pr...

Page 78: ...ATEX 2GD Ex de ia IIC T3 T6 IEC Ex de ia IIC T3 T6 FM Class 1 zone 1 CSA Class 1 zone 1 Standard sensors FM Class 1 Div 2 CSA Class 1 Div 2 Drinking water approvals EPDM lining WRAS WRc BS6920 cold wa ter GB NSF ANSI Standard 61 Cold water US ACS listed F DVGW W270 D Belgaqua B MCERTS GB EPDM or PTFE lining with AISI 316 or Hastel loy electrodes Custody transfer CT DN 2000 only with MAG 5000 6000 ...

Page 79: ...er M20x1 5 gland Cable ø 5 to 13 mm 0 20 to 0 51 inches NPT gland cable ø 5 to 9 mm 0 20 to 0 35 inches Special applications for example low conductivity or electrical noise Table 9 10 Technical data special application cables Coil cable Special electrode cable Basic data No of conductors 3 3 Sqr area 1 5 mm2 0 25 mm2 Shield Yes Double Color code Brown blue black Brown blue black Outside color Gre...

Page 80: ... 60 50 40 30 100 90 80 70 20 10 0 Pressure Temperature curve to EN DIN Flange material AISI 304 bar ºC 180 150 100 50 10 20 PN 6 PN 10 PN 16 PN 25 PN 40 60 50 40 30 20 10 0 100 90 80 70 Pressure Temperature curve to ANSI B16 5 flanges A 105 Class 300 AISI 316 Class 150 AISI 304 Class 150 A 105 Class 150 A 105 Class 300 AISI 316 Class 150 AISI 304 Class 150 A 105 Class 150 psi ºF 400 300 200 100 20...

Page 81: ... 3 Process fluid conductivity Compact installation Liquids with an electrical conductivity 5 μS cm Remote installation Standard cable Cabel length Conductivity of medium µS cm m 300 200 100 5 300 200 100 5 150 600 900 ft 300 µS cm 50 40 20 5 30 10 50 300 400 500 m 100 200 ft 1500 1200 900 150 300 600 Conductivity of medium Special cable Cable length Technical specifications 9 3 Process fluid condu...

Page 82: ...verage Pulp Paper PFA Drinking Water Wastewater Chemicals Food Beverage Pulp Paper Linatex Abrasive media Soft rubber Drinking Water Wastewater Abrasive media Chemicals 9 5 Electrode selection Table 9 14 Electrodes Applications Chemical Resistance Stainless Steel Drinking Water Wastewater Chemi cals Food Beverage Pulp Paper Reducing acids Oxidicing acids Or ganic acids Alkalis Diluted salts Hastel...

Page 83: ...lum Drinking Water Wastewater Chemi cals Food Beverage Pulp Paper Reducing acids Oxidicing acids Or ganic acids Alkalis Diluted salts Platinum Drinking Water Wastewater Chemi cals Food Beverage Pulp Paper Reducing acids Oxidicing acids Or ganic acids Alkalis Diluted salts Technical specifications 9 5 Electrode selection SITRANS FM MAG 3100 Operating Instructions 12 2021 A5E03005599 AE 83 ...

Page 84: ...Technical specifications 9 5 Electrode selection SITRANS FM MAG 3100 84 Operating Instructions 12 2021 A5E03005599 AE ...

Page 85: ...ndustry Online Support https support industry siemens com cs ww en sc 2067 Download the app to your mobile device and scan the device QR code Product documentation by serial number Using the PIA Life Cycle Portal you can access the serial number specific product information including technical specifications spare parts calibration data or factory certificates Entering a serial number 1 Open the P...

Page 86: ...emens offers comprehensive online services at Service Support http www siemens com automation serviceandsupport Contact If you have further questions about the device contact your local Siemens representative at Personal Contact http www automation siemens com partner To find the contact for your product go to all products and branches and select Products Services Industrial automation Process ins...

Page 87: ... environmental protection of enclosures around electronic equipment These ratings are determined by specific tests The IP number is composed of two numbers the first referring to the protection against solid objects and the second against liquids The higher the number the better the protection For example in IP67 the first Number 6 means that the device is totally protected against dust and the se...

Page 88: ...es the transmitter at start up providing calibration data pipe size sensor type and output settings The SENSORPROM automatically stores values or settings changed by users and automatically re programs any new transmitter without loss of accuracy Turndown ratio Turndown ratio is a flow measurement term indicating the range a specific flow meter or meter type is able to measure with acceptable accu...

Page 89: ...ions 45 Safety instructions 43 Electrode Material 20 82 Electrode resistance check 56 Empty pipe detection 27 F Factory settings Dimension dependent 69 FAQ Fluctuating process values 56 Flange mating dimensions 64 G Gas Air bubbles 27 grounding rings 41 H Hazardous area Approvals 14 Electrical connection 43 Special conditions 15 Temperature specifications 15 Horizontal Pipes 27 Hotline Refer to Su...

Page 90: ...trument safety standards 9 Sensor installation 23 Safety instructions Electrical connection 43 Scope of delivery 6 Sensor check 55 Sensor orientation 27 Service 51 86 Service and support Internet 86 Specification label 21 Support 86 Support request 86 Symbols Refer to warning symbols System components 19 T Technical data 73 Technical support 86 partner 86 personal contact 86 Temperature Ambient 75...

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