Operating Manual
Order no.: FDK:521H1179
SFIDK.PS.028.R1.02 -
A5E00253632
SITRANS F C MASSFLO
MASS flowmetersSignal converter type MASS 6000 19"sensor type MASS 2100
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*083R9507*
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Page 1: ...Operating Manual Order no FDK 521H1179 SFIDK PS 028 R1 02 A5E00253632 SITRANS F C MASSFLO MASS flowmeters Signal converter type MASS 6000 19 sensor type MASS 2100 083R9507 s ...
Page 2: ...hnical data 13 4 1 Sensor MASS 2100 versions DI 1 5 DI 3 DI 6 DI 15 DI 25 DI 40 13 4 2 Signal converter MASS 6000 14 4 3 Output characteristic MASS 6000 15 5 Commissioning 16 5 1 Keypad and display layout 16 5 2 Menu build up 17 5 2 1 Password 17 5 3 Menu overview 18 5 4 Menu details 19 5 5 Outputs setting menu 20 5 6 Reset mode 22 6 Service 23 6 1 List of error numbers 23 6 2 Trouble shooting MAS...
Page 3: ...wire must be connected to the PE terminal in accordance with the diagram In applications with working pressures media that can be dangerous to people surroundings equipment or others in case of pipe fracture we recommend that special precautions such as special placement shielding or installation of a security guard or a security valve should be made when the sensor is being installed Siemens Flow...
Page 4: ...s locate the flowmeter as far away as possible from components that generate me chanical vibration in the piping Cross talk between sensors mounted close to each other may disturb the measurement To avoid cross talk never mount more than one sensor on each frame and mount flexible hose connections between the sensors as shown Vertical mounting Vibration Cross talk To facilitiate zero point adjustm...
Page 5: ...y oriented note the little tap The adaptor can be oriented in 4 directions Tighten the 4 screws with a 4 mm Allen key to secure the adaptor Mount the multiple plug in the adaptor and tighten the glands on the plug to obtain opti mum sealing Note the wire colours when connecting the MASS 6000 Refer to the diagram for electrical wiring under Electrical connection Installation of sensor MASS 2100 con...
Page 6: ...t air mixtures are not likely to exist However if they do occur then in all probability only seldom or for short periods of time Instrument category The figures in brackets refer to IEC Built according to European norm E Explosion protected electrial equipment Ex Ex protection labelling in square brackets refers to Associated electrical equipment as an example II 2G E Ex ia IIC T6 Type of protecti...
Page 7: ... Siemens Flow Instruments cable FDK 083H3005 or FDK 083H3006 or equivalent cable Cable data Capacitance 300 pF m Self inductance 1 µH m Resistance 0 05 Ω m Maximum length 300 m Cmax 100 nF Lc Rc 25 µH Ω Isolation 0 25 mm Temperature range 20 C to 105 C Temperature range high temperature version 20 C to 200 C Cable between MASS 2100 and MASS 6000 Terminals 1 2 3 4 9 5 6 7 8 MASS 2100 DI 1 5 DI 3 DI...
Page 8: ...n Category 4 Maximum medium temperature 5 EC Approval Numbers and Protection Type 6 Production year 7 Build up code 1 MASS 2100 sensor 8 PED Pressure Equipment Directive 97 23 EC PED SEP marking indicating that the sensor is produced in accordance with Sound Engineering Practice CE 0200 EN 13480 category II marking indicating that the sensor conforms to PED category II 9 Ambient temperature range ...
Page 9: ... rack system as shown Distance between guide rails is 21 TE Guide rails are supplied with the rack system and not with the signal converter 3 Mount the connection board as shown The left side of the connection board must flush to the left of the guide rail 4 Connect the cables as shown under Electrical connection 5 Plug the signal converter into the rack system 2 6 Remote installation signal conve...
Page 10: ...ns for safe use The intrinsic safety output terminals are located in the same room as the input terminals and the final installation shall secure the spacing of 50 mm between the intrinsic safety terminals and the non intrinsic safety terminals To prevent mixing of cables between intrinsically safe terminals an all other terminals a isolating plate is mounted in the terminals room The signal conve...
Page 11: ... circuits can not get into contact with the wires of the other cables The distance between cables wires therefore must be at least 50 mm It is recommended to fasten the cables wires in a way that they even in case of an error cannot get into contact with each other Make the wire ends as short as possible 1 Connection terminals to Power supply In and output 2 Connection terminals to MASS 2100 senso...
Page 12: ...wire is not connected personnel can be exposed to 115V 230V Required cable min AGW16 or 1 5 mm2 Cu wire The insulation between the connected mains supply and 24 V a c d c supply for the flow meters models 24 V a c d c shall at least be rated with double or reinforced insulation at mains voltage For field wiring installation National Installation Code shall be met of the country where the flowmeter...
Page 13: ...0 1 2 1 2 1 11 2 ANSI B16 5 Class 600 Class 300 1 2 1 2 1 11 2 Dairy screwed connector PN 25 40 3 DIN 11851 DN 10 DN 15 DN 32 DN 40 ISO 2853 BS 4825 part 4 SS3351 25 mm 25 mm 38 mm 51 mm Clamp PN 16 3 ISO 2852 BS 4825 part 3 SMS3016 25 mm 25 mm 38 mm 51 mm Thread ISO 228 1 PN 100 G 1 4 G 1 4 ANSI ASME B1 20 1 PN 100 1 4 NPT 1 4 NPT Cable connection Multiple plug connection to sensor 5 2 0 35 mm2 t...
Page 14: ...low indicated by negative sign Zero point adjustment Manual via keypad or remote via digital input Ambient temperature Operation 20 C to 50 C During storage 40 C to 70 C Humidity max 95 Communication Prepared for client mounted add on modules Enclosure 19 Material Aluminium steel DIN 41494 Rating IP 20 to IEC 529 and DIN 40050 1 m w g for 30 min Mecanical load 18 1000 Hz random 3 17G rms in all di...
Page 15: ...irectional mode characteristics 0 20 mA 4 20 mA Frequency Pulse output Relay Power supply off Power supply on Error relay No error Error Limit switch or 1 set point 2 set points direction switch Low flow Intermediate flow Reverse flow High flow High flow Forward flow Low flow Batch on digital output 4 Technical data ...
Page 16: ...er settings and error messsages The upper line is for primary flow readings and will always show either mass flowrate volume flowrate density temperature totalizer 1 or totalizer 2 The line is divided into 3 fields S Sign field P Primary field for numerical value U Unit field The centre line is the title line T with individual information according to the selected operator or setup menu The lowest...
Page 17: ...seconds The setup menu will operate in two modes View mode Setup mode View mode is a read only mode The pre selected settings can only be scanned Setup mode is a read and write mode The pre selected settings can be scanned and changed Access to the setup mode is protected with a password The factory set password is 1000 Access to a submenu in the set up menu is gained by the lock key A short press...
Page 18: ...SITRANS F C MASSFLO 18 SFIDK PS 028 R1 02 ENGLISH 5 3 Menu overview 5 Commissioning ...
Page 19: ...ioned open the respective window ensure that the cursor is positioned below the decimal point Use the SELECT KEY move the comma to the required position Use the CHANGE KEY Units are changed by means of the CHANGE KEY with the cursor placed below the unit selected Select units moving the cursor by means of the SELECT KEY Totalizer 2 is not visible when batch is selected as digital output ...
Page 20: ...SITRANS F C MASSFLO 20 SFIDK PS 028 R1 02 ENGLISH 5 5 Outputs setting menu Current output Digital output Pulse Digital output Frequency 5 Commissioning The current output must be set off when not used ...
Page 21: ...r level Also possible through digital output Acceptance level is set in the basic settings menu Error number Also possible through digital output Limit switch direction switch Also possible through digital output Direction flow Select 1 setpoint at zero flow Hysteresis at 5 5 Commissioning ...
Page 22: ...sured very accurately a longer integration time can be selected to obtain a better 0 point measurement Setting the 0 point is carried out by activating Zero adjust A number of individual 0 point adjustments are then made The 0 point found is shown as Zero adjust The value Zero Sigma shows the standard deviation of the individual measurements made The standard deviation Zero Sigma must be within a ...
Page 23: ...ent values are outside the limit Check flow zero because there is not zero flow in the sensor Check zeroflow conditions valves pumps etc Active Active 35 W35 Current Out 1 Current output exceeds 120 Ensure that the sensor is Check max settings correctly sized and check max flow setting Active Active 36 W36 Freq Pulse Out1 Freq Pulse output exceeds 120 Ensure that the Check max settings sensor is c...
Page 24: ... measuring in pipe pipe is full of liquid Unstable Unstable 1 Pulsating flow 1 Increase time constant flow signal 2 Air bubbles in medium 2 Ensure medium does not contain air bubbles 3 Vibrations 3 Ensure that the sensor is mounted on a rigid frame without vibrations 4 Pump noise 4 Ensure that pump frequency is different from resonance frequency of sensor Measuring error Undefined Faulty zero poin...
Page 25: ... 16 5158 25 mm ISO 2853 SS 3351 BS 4825 part 4 screwed connection PN 16 6123 6133 38 mm ISO 2853 SS 3351 BS 4825 part 4 screwed connection PN 16 6146 51 mm ISO 2853 SS 3351 BS 4825 part 4 screwed connection PN 16 6158 Type of contact faces For pipe thread Dairy connection State A only A End Flange Facings DIN 2526 form C PN 40 form E PN 100 ANSI B 16 5 ISO 7005 1 type 11 B End Flange Facings DIN 2...
Page 26: ... c d c converter F Configuration Standard 0 Density 1 Brix Plato 2 Fraction flow specified by customer contact Siemens Flow Instruments Z Flow calibration Standard calibration included in sensor 3 flow x 2 points A Standard calibration matched pair 3 flow x 2 points FDK 085F7351 B Customer specified matched pair 5 flow x 2 points FDK 085F7372 C Accredited calibration EN 45001 certificate DANAK mat...
Page 27: ...kits MASS 6000 signal converter 1 current output 115 230 V a c EEx ia IIC 19 version 1 frq pulse output 50 60Hz FDK 083H0210 wall mounting enclosure IP 65 1 relay output 24 V a c d c FDK 083H0211 3 current outputs 115 230 V a c FDK 083H0214 2 frq pulse outputs 50 60Hz 2 relay outputs 24 V a c d c FDK 083H0215 7 3 Signal converter 19 Ex version Cables Add onmodule only possible to connect to MASS 6...
Page 28: ... converter EEx ia IIC IP 20 19 12 24 V FDK 083H4273 115 230 V Signal converter EEx ia for wall Walll 12 24 V FDK 083H4275 mounting enclosure unit 115 230 V Wall boxes Without back plates PCB Description Code no Symbol Wall mounting enclosure for MASS 6000 19 version IP 65 21 TE FDK 083F5037 Wall mounting enclosure for MASS 6000 19 version IP 65 42 TE FDK 083F5038 2 kB SENSORPROM unit Sensor serial...
Page 29: ...SITRANS F C MASSFLO 29 SFIDK PS 028 R1 02 ENGLISH 8 Certificates 8 0 Download certificates Please go to http www siemens com flow 8 1 EU declaration of conformity ...
Page 30: ...SITRANS F C MASSFLO 30 SFIDK PS 028 R1 02 ENGLISH 8 Certificates 8 2 EC type examination certificate ...
Page 31: ...SITRANS F C MASSFLO 31 SFIDK PS 028 R1 02 ENGLISH 8 Certificates 8 2 EC type examination certificate continued ...
Page 32: ...stionsforimprovement are always welcomed Technical data subject to change without prior notice The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Copyright Siemens AG 2003 All Rights ...