Siemens SIPLUS ECC8000 Operating Instructions Manual Download Page 35

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SYS-101A
Operating Instructions, 05/2011, A5E03431563F-01

Index

Abbreviation, 33

Alpha Box complete cubicle, 17

Application example, 14

Block diagram

SYS-101A, 19

Components

Tasks, 12

Connecting

Function unit, 21

Disposal, 5

Documentation

History, 5

Purpose, 5

Validity, 5

Enclosure, 17

Fault conditions, 13

Fault correction, 13

Features

SYS-101A, 9

Function unit

Connecting, 21

History

Documentation, 5

Input terminals, 19

Installation, 17

LED display, 12

Maintenance, 23

Operating states, 13

Order No., 10

Output terminals, 19

Purpose

Documentation, 5

Recycling, 5

Repair, 23

Safety instructions, 7

Scope of delivery, 15

SYS-101A

Block diagram, 19

Features, 9

Tasks

Components, 12

Terminal assignments X1, 20

Terminal assignments X2, 20

Summary of Contents for SIPLUS ECC8000

Page 1: ...YS 101A Operating Instructions 05 2011 A5E03431563F 01 Introduction 1 Safety instructions 2 Description 3 Application planning 4 Installation 5 Connection 6 Maintenance and repair 7 Dimensional drawings 8 Technical data 9 Appendix A ...

Page 2: ...the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog...

Page 3: ...ng data 9 3 3 Structure of the function unit 10 3 4 Diagnostics on CM 100 11 3 5 Application example 13 4 Application planning 15 5 Installation 17 6 Connection 19 6 1 Overview 19 6 2 Connecting terminals and terminal assignment 19 6 3 Wiring and commissioning 21 7 Maintenance and repair 23 8 Dimensional drawings 25 9 Technical data 27 A Appendix 31 A 1 Service Support 31 A 2 Approvals 32 A 3 List...

Page 4: ...Table of contents SYS 101A 4 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 5: ...May 2011 The described product is based on the following standard Based on IEC 61851 1 2001 Charging mode 3 Conventions Within this manual both the long name such as SIPLUS ECC8000 SYS 101A as well as the short name such as SYS 101A are used for the product designations of the SIPLUS ECC products Trademarks SIPLUS is a registered trademark of Siemens AG History Previous editions of these Operating...

Page 6: ...Introduction 1 2 Recycling and disposal SYS 101A 6 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 7: ...ot permitted Failure to observe this requirement shall constitute a revocation of the manufacturer s warranty WARNING Voltage hazards Contact with live components can result in serious injuries Disconnect the system and all devices from the power supply before starting work Note that the device itself has no switch disconnector Disconnect the device from the power supply using your in house fuse b...

Page 8: ...Safety instructions SYS 101A 8 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 9: ...it as an already fully wired and tested subsystem with an enclosure and other components SYS 101A function unit Features Areas of application and use Function unit for charging stations at home home charging Installation Installation in external enclosure possible see Section Installation Page 17 Charging outlet One charging outlet with fixed charging current Charging current 16 A LED Display of o...

Page 10: ...c are mounted and wired together In the following you can see the structure of the function unit with all the individual components SIPLUS ECC1000 CM 100 charging controller Functional grounding Main contactor Circuit breaker X2 Terminal block for power outlet and signals from to the vehicle X1 Terminal block for infeed of power supply Protective ground Residual current circuit breaker RCCB Circui...

Page 11: ... always be provided at the start of a cable Input output terminals X1 Infeed of power supply X2 Power outlet X4 Potential distribution Residual current circuit breaker RCCB Residual current operated circuit breaker to provide protection for persons and property and against fire as well as additional protection for direct contact Residual current operated circuit breakers of type A measure AC resid...

Page 12: ...ive Fault conditions LED Error Fault correction Color Status flashing 1 Hz Wrong or defective charging cable connected Connect charging cable with sufficient current carrying capacity Replace defective charging cable one short flash 3 s off 5 V Proximity signal outside of tolerance range Auxiliary voltage AV overloaded or short circuited Device defective Check wiring at the AV or HL and EN connect...

Page 13: ...xample Below you can see a schematic application example of the SYS 101A function unit for a charging station at home 5HVLGXDO FXUUHQW RSHUDWHG FLUFXLW EUHDNHU LUFXLW EUHDNHU QSXW RXWSXW WHUPLQDOV 0DLQ FRQWDFWRU 6 3 86 0 KDUJLQJ VRFNHW LUFXLW EUHDNHU 3RWHQWLDO GLVWULEXWLRQ Figure 3 2 SYS 101A application example ...

Page 14: ...Description 3 5 Application example SYS 101A 14 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 15: ...e delivery 1 Unpack the device and the supplied components 2 Make sure that the package is complete 3 Check the device and the components for transport damage by visual inspection Selection of the location of use CAUTION Damage to the device Make sure that the permissible ambient temperature range of 25 C to 40 C is observed during operation see also Section Technical data Page 27 CAUTION Damage c...

Page 16: ...it breakers in series If an in house residual current operated circuit breaker has already been installed ensure that several residual current operated circuit breakers are not connected in series as a result of the residual current operated circuit breaker installed in the function unit Connect the function unit to a separate feeder ...

Page 17: ... the Alpha Box http support automation siemens com WW view en 41270561 Procedure 1 Secure the function unit to the rear wall of the enclosure using four M6 screws or nuts 2 Tighten the screws or nuts with a torque of 10 Nm 3 When using a metal enclosure all metal parts such as the basic enclosure door or cover and flange plate must be grounded with a star topology The ground must be connected to t...

Page 18: ...Installation SYS 101A 18 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 19: ...6 2 Connecting terminals and terminal assignment Input output terminals The SYS 101A function unit has one input terminal block and one output terminal block The terminal block X4 is used internally for potential distribution X1 Power supply infeed X2 Charging outlet X4 Potential distribution Note Preferably use copper cables for connection to the input output terminals Taking into account the usu...

Page 20: ...1 5 1 8 Nm Phase L2 L3 16 mm2 1 5 1 8 Nm Phase L3 N 16 mm2 1 5 1 8 Nm N Neutral conductor PE 16 mm2 1 5 1 8 Nm PE Protective conductor Terminal assignments X2 Charging outlet X2 Figure 6 3 Terminal assignments X2 Terminal Maximum cable cross section that can be connected Tightening torque Description 1 6 mm2 0 6 0 8 Nm Phase L1 2 6 mm2 0 6 0 8 Nm Phase L2 3 6 mm2 0 6 0 8 Nm Phase L3 4 6 mm2 0 6 0 ...

Page 21: ...the grounding of the enclosure has been made in accordance with the description see Installation Page 17 and secured at the correct destination supply the cables via the housing base 3 Strip the insulation from the cables using a stripping tool 4 Connect the bare cable ends to the corresponding terminals X1 power supply and X2 charging socket according to IEC 61851 see Section Connecting terminals...

Page 22: ...Connection 6 3 Wiring and commissioning SYS 101A 22 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 23: ...wer supply before starting work Note The function unit has safety and non safety circuits Form 1 Safely isolated circuits are the connections CF and PX on the CM 100 to terminal X2 6 and 7 They are routed double insulated Repair 1 If the device is faulty switch off the respective fuse outlet in your in house distribution board and secure this against being switched back on 2 Then remove the functi...

Page 24: ...Maintenance and repair SYS 101A 24 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 25: ...SYS 101A Operating Instructions 05 2011 A5E03431563F 01 25 Dimensional drawings 8 SYS 101A dimension drawing Figure 8 1 SYS 101A dimension drawing ...

Page 26: ...Dimensional drawings SYS 101A 26 Operating Instructions 05 2011 A5E03431563F 01 ...

Page 27: ...nection between function units in accordance with EN 60439 1 1999 A1 2007 FF Protection against foreign bodies and water according to IEC EN 60529 IP00 Internal division Form 1 Overvoltage category 2 EMC interference emission according to EN 61000 6 3 EN 61851 22 2002 Suitable for use in residential areas public areas and industry Interference emissions to harmonics in line supply in accordance wi...

Page 28: ...uptions of the AC voltage supply in accordance with EN 61000 4 11 30 voltage dip for 10 ms 50 voltage dip for 100 ms 95 voltage dip for 5 s Evaluation criterion B Immunity to magnetic fields with energy frequencies according to IEC EN 61000 4 8 100 A m 50 to 60 Hz Evaluation criterion A Resistance to mechanical vibrations in operation without enclosure in accordance with EN 60068 2 6 or 61000 4 8 ...

Page 29: ...imensions W x H x D in mm 370 x 230 x 150 Weight in g without packaging 3000 Permitted ambient temperature ranges ambient conditions In operation in cabinet 20 C 45 C During storage transport 40 C 75 C Relative humidity during operation 95 Installation altitude Up to 1000 m Internal heating No Electrical data Supply voltage 400 V 10 Min input voltage 360 V Max input voltage 440 V Rated insulation ...

Page 30: ...563F 01 Electrical data Residual current circuit breaker RCCB Class A Switch disconnector No device must be switched off via central in house fuse box Connections and interfaces Control of connector lock No permanent enable signal Ethernet interface No Power meter No ...

Page 31: ...y Mall Homepage http www siemens de industrial controls mall Documentation for SIPLUS ECC1000 CM 100 All details on the built in SIPLUS ECC1000 CM 100 charging controller can be found in the associated documentation on the Internet http support automation siemens com WW view en 46490824 IA DT Returned Goods Center Address for returning defective devices Postal address Siemens AG I IA CE SPC RC Sie...

Page 32: ...3 2 EN 61000 3 3 Noise immunity according to EN 61000 6 2 Also see Technical data Page 27 WARNING Personal injury and damage to equipment when unapproved expansions are used The installation of expansions that are not approved for SIPLUS ECC products or their target systems may violate the protective objectives of electromagnetic compatibility and the regulations for electrical safety Always use e...

Page 33: ...g Instructions 05 2011 A5E03431563F 01 33 Approvals Certifications Standard Marking CE EN 61010 EN 61000 6 2 EN 61000 6 3 EN 61000 3 2 EN 61000 3 3 EN 61010 1 Also developed and suitable for applications covered by EN 61851 1 and EN 61851 22 ...

Page 34: ...le interface in accordance with EN61851 DC Direct Current DIN German Institute for Standardization DO Digital Output ECC Electrical Charging Components EV Electric Vehicle EN European standard IEC International Electrotechnical Commission LED Light Emitting Diode PX Proximity signal part of the vehicle interface in accordance with EN61851 VDE Association for Electrical Electronic and Information T...

Page 35: ...ty 5 E Enclosure 17 F Fault conditions 13 Fault correction 13 Features SYS 101A 9 Function unit Connecting 21 H History Documentation 5 I Input terminals 19 Installation 17 L LED display 12 M Maintenance 23 O Operating states 13 Order No 10 Output terminals 19 P Purpose Documentation 5 R Recycling 5 Repair 23 S Safety instructions 7 Scope of delivery 15 SYS 101A Block diagram 19 Features 9 T Tasks...

Page 36: ...Index SYS 101A 36 Operating Instructions 05 2011 A5E03431563F 01 Transportation 15 V Validity Documentation 5 ...

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