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Siemens SIPART PS100, Compact Operating Instructions

The Siemens SIPART PS100 is a reliable and efficient control valve positioner. Explore its features and functionalities with the Compact Operating Instructions manual. Download this manual for free from manualshive.com, the go-to platform for all your user manual needs. Get the most out of your Siemens SIPART PS100 with this convenient resource.

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7

Local operation .................................................................................................................................... 37

8

Service and maintenance .................................................................................................................... 39

8.1

Basic safety notes............................................................................................................... 39

8.1.1

Maintenance...................................................................................................................... 39

8.2

Cleaning ............................................................................................................................ 39

8.3

Maintenance and repair work............................................................................................. 40

8.4

Return procedure ............................................................................................................... 41

8.5

Disposal............................................................................................................................. 41

9

Technical specifications ....................................................................................................................... 43

9.1

Input ................................................................................................................................. 43

9.2

Output............................................................................................................................... 43

9.3

Rated conditions ................................................................................................................ 44

9.4

Pneumatic data.................................................................................................................. 44

9.5

Mechanical construction .................................................................................................... 45

9.6

Controller .......................................................................................................................... 46

9.7

Explosion protection .......................................................................................................... 47

9.7.1

Type key ............................................................................................................................ 47

9.7.2

Markings for explosion protection ...................................................................................... 48

9.7.3

Ambient temperature......................................................................................................... 49

9.7.4

Electrical specifications ...................................................................................................... 49

9.8

Mobile IQ app and AW050 Bluetooth adapter ..................................................................... 49

9.8.1

SITRANS mobile IQ ............................................................................................................. 49

9.8.2

SITRANS AW050 Bluetooth adapter..................................................................................... 50

A

Product documentation and support .................................................................................................. 51

A.1

Product documentation ..................................................................................................... 51

A.2

Technical support............................................................................................................... 52

Index .................................................................................................................................................... 53

Table of contents

SIPART PS100

4

Compact Operating Instructions, 05/2021, A5E50188940-AA

Summary of Contents for SIPART PS100

Page 1: ...T PS100 Polycarbonat 6DR711 SIPART PS100 Aluminum without window 05 2021 A5E50188940 AA Getting started 1 Introduction 2 Safety notes 3 Installing mounting 4 Connecting 5 Commissioning 6 Local operation 7 Service and maintenance 8 Technical specifications 9 Product documentation and support A ...

Page 2: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 3: ...ean directives 12 3 1 4 Product approval and UL compliance 12 3 2 Use in hazardous areas 13 4 Installing mounting 15 4 1 Basic safety notes 15 4 1 1 Proper mounting 16 4 2 Mounting to linear actuator 17 4 3 Mounting to part turn actuator 20 5 Connecting 25 5 1 Basic safety notes 25 5 2 Grounding 29 5 3 Electrical connection 29 5 4 Pneumatic connection 29 5 4 1 Structure of pneumatic connection 30 ...

Page 4: ...hanical construction 45 9 6 Controller 46 9 7 Explosion protection 47 9 7 1 Type key 47 9 7 2 Markings for explosion protection 48 9 7 3 Ambient temperature 49 9 7 4 Electrical specifications 49 9 8 Mobile IQ app and AW050 Bluetooth adapter 49 9 8 1 SITRANS mobile IQ 49 9 8 2 SITRANS AW050 Bluetooth adapter 50 A Product documentation and support 51 A 1 Product documentation 51 A 2 Technical suppor...

Page 5: ...tting the best performance from your device Procedure Circuit diagram on module cover Exhaust air outlet with a sound absorber Display Connecting terminals Output Actuating pressure Y1 Grounding thread M4 Input Supply pressure PZ Lower cable gland thread M20x1 5 Output Actuating pressure Y2 for double acting actuators Upper cable gland thread M20x1 5 Buttons Figure 1 1 Overview of device component...

Page 6: ...al connection Page 29 Pneumatic connection Page 29 3 Ground the positioner Grounding Page 29 4 Remove the enclosure cover 5 Commission the positioner Initialize in NO INIT operating mode Page 35 Local operation Page 37 6 Remove the enclosure cover Getting started SIPART PS100 6 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 7: ...tation when compared to the previous edition Edition Comment 05 2021 First edition 2 3 Product compatibility The following table describes the compatibility between the edition of the manual device revision engineering system and associated Electronic Device Description EDD Manual edition Comments Device revision Compatible version of de vice integration package 05 2021 New manual edition FW 1 03 ...

Page 8: ...DR7112 3NN00 0AA0 SIPART PS100 FW X XX XX FieldB8 IP66 NEMA Type 4X HW X XX XX p 1 4 7 bar FieldB5 S N N1A9997300001 AI 4 20mA R R S49 SIPART PS100 Z A20 Y15 Manufacturer Country of origin Note operating instructions certificates and ap provals under Product documentation Page 51 Supply pressure PZ Conformity with country specific directives Degree of protection Serial number Ordering supplement O...

Page 9: ... and networks against cyber threats it is necessary to implement and continuously maintain a holistic state of the art industrial security concept Siemens products and solutions constitute one element of such a concept Customers are responsible for preventing unauthorized access to their plants systems machines and networks Such systems machines and components should only be connected to an enterp...

Page 10: ...additional packaging as necessary Special conditions for storage and transportation of the device are listed in Technical specifications Page 43 2 9 Notes on warranty The contents of this manual shall not become part of or modify any prior or existing agreement commitment or legal relationship The sales contract contains all obligations on the part of Siemens as well as the complete and solely app...

Page 11: ...rmation and symbols in a completely legible state 3 1 1 Warning symbols on the device Symbol Explanation Consult operating instructions 3 1 2 Laws and directives Observe the test certification provisions and laws applicable in your country during connection assembly and operation These include for example National Electrical Code NEC NFPA 70 USA Canadian Electrical Code CEC Canada Further provisio...

Page 12: ...d device 3 1 4 Product approval and UL compliance Classification according to pressure equipment direc tive PED 2014 68 EU For fluid group 1 gases fulfills requirements according to article 4 paragraph 3 good engineering practice SEP CE conformity The applicable directives and applied standards with their revision levels can be found in the EU declaration of conformity on the Internet UL conformit...

Page 13: ...d for use in the intended hazardous area and labeled accordingly Do not use devices that have been operated outside the conditions specified for hazardous areas If you have used the device outside the conditions for hazardous areas make all Ex markings unrecognizable on the nameplate WARNING Loss of safety of device with type of protection Intrinsic safety Ex i If the device or its components have...

Page 14: ...Safety notes 3 2 Use in hazardous areas SIPART PS100 14 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 15: ...rocess media could be released Ensure that maximum permissible operating pressure of the device is not exceeded Refer to the information on the nameplate and or in Technical specifications Page 43 WARNING Electrostatic charging of nameplates The nameplates used on the device can reach a charging capacity of 5 pF Keep the device and the cables at a distance from strong electromagnetic fields CAUTIO...

Page 16: ...hanically Electric connection Connect supply pressure PZ Commission the positioner NOTICE Torque with NPT screwed gland Device damage The maximum torque of the cable gland must not be exceeded To avoid damage to the device the NPT adapter must be held in place while the NPT gland is screwed into the NPT adapter Refer to the section Technical specifications Mechanical construction Page 45 for the t...

Page 17: ...V 35 to 130 mm mounting kit 6DR4004 8V and additional 6DR4004 8L Procedure Sr no Quan tity Name Note 6DR4004 8L 1 Lever For the range of stroke from 10 to 130 mm 6DR4004 8V 1 NAMUR mounting bracket IEC 60534 Standardized connection point for mount with fin column or plane surface 1 Pick up bracket Guides the pulley with the carrier pin and rotates the lever arm 2 Clamping piece Installs the pick u...

Page 18: ... washer 3 2 DIN 6799 A2 3 Spring lock washer A6 DIN 127 A2 3 cylinder head screw M6x25 DIN 7984 A2 1 Hexagon nut M6 DIN 934 A4 1 Square nut M6 DIN 557 A4 4 Hexagon nut M8 DIN 934 A4 The numbers refer to the images of the description of the installation steps below 1 Install the clamping pieces on the actuator spindle Use spring lock washers and cylinder head screws for this 2 Slide the pick up bra...

Page 19: ...p to the end stop on the positioner shaft Fasten the lever with cylinder head screw 7 Install the mounting bracket at the rear side of the positioner Use 2 hexagon bolts 2 spring lock washers and 2 flat washers for this Figure 4 5 Installation with mounting bracket 8 Select the row of holes The selection of the row of holes depends on the yoke width of the actuator Select the row of holes in such ...

Page 20: ... 1 Multiple plate Display of the position consisting of scale and pointer mark 8 Scale Different divisions 2 Pointer mark Reference point for scale Mount Actuator specific VDI VDE 3845 4 Hexagon bolt M6x12 DIN 933 torque see the section Technical specifications Mechanical construc tion Page 45 4 Lock washer S6 1 Socket cap screw M6x16 DIN 84 1 Washer 6 4 DIN 125 1 Hex socket head screw M4 for coup...

Page 21: ...oner shaft 5 Move the coupling wheel or the stainless steel coupling back by approximately 1 mm 6 Tighten the hexagon socket head screw using the machinist s wrench provided Maximum tightening torque 1 Nm If you are using the stainless steel coupling omit the next step Note Coupling wheel Instead of the polycarbonate coupling wheel it is possible to use a stainless steel coupling article number TG...

Page 22: ...el must fit in the carrier when you do this Figure 4 10 Orientation of mount When using the stainless steel coupling article number TGX 16300 1556 Place the positioner and the mount on the actuator carefully Place the stainless steel coupling on the actuator shaft Installing mounting 4 3 Mounting to part turn actuator SIPART PS100 22 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 23: ...of the actuator 11 Tighten the positioner mount unit Figure 4 11 Positioner with mount attached to the part turn actuator Installing mounting 4 3 Mounting to part turn actuator SIPART PS100 Compact Operating Instructions 05 2021 A5E50188940 AA 23 ...

Page 24: ...Installing mounting 4 3 Mounting to part turn actuator SIPART PS100 24 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 25: ...mounting of the positioner and mounting kit WARNING With intrinsically device version Ex i Risk of explosion in hazardous areas For intrinsically safe device versions only the certified circuits may be connected as auxiliary power supply control and signal circuits Make sure that the power source of the used circuits is marked as intrinsically safe WARNING Eliminating or reducing the sources of ig...

Page 26: ...ical specifications Mechanical construction Page 45 for the torque value NOTICE Standard cable gland torque Device damage Owing the reasons pertaining to tightness IP enclosure rating and the required tensile strength only use the cables having a diameter 8 mm for standard M20x1 5 cable gland or use a suitable seal insert in case of smaller diameters In the NPT version the positioner is delivered ...

Page 27: ... bonding exists for the device The cable cross section of the equipotential bonding cable must be greater than or equal to the connecting cable of the electronics Exception It may be permissible to omit connection of the equipotential bonding for devices with type of protection Intrinsic safety Ex i WARNING Unprotected cable ends Risk of explosion through unprotected cable ends in hazardous areas ...

Page 28: ...gnizable on the nameplate Two wire mode NOTICE Connection of voltage source to current input Device damage if a voltage source is connected to the current input Iw terminals 6 and 7 Never connect the current input Iw to a low resistance voltage source otherwise the positioner may be destroyed Always use a high impedance power source Observe the static destruction limit specified in the Technical s...

Page 29: ... Signal source 4 to 20 mA Digital input floating contact Figure 5 1 Wiring diagram 5 4 Pneumatic connection WARNING Supply pressure PZ For safety reasons the supply pressure PZ can be fed after installation only if the positioner is switched to the NO INIT mode when an electrical signal is available Note Specifications regarding air quality Observe the specifications regarding the air quality see ...

Page 30: ...leaks Structure of pneumatic connection Page 30 Behavior in case of failure of the electrical auxiliary power and or the supply pressure PZ Page 31 5 4 1 Structure of pneumatic connection Output Actuating pressure Y2 Input Supply pressure PZ Output Actuating pressure Y1 Exhaust air outlet with sound absorber thread G for double acting actuators Figure 5 2 Pneumatic connection example Connecting 5 ...

Page 31: ...y be attained after a certain delay period The difference between a failure of supply pressure PZ and a failure of electrical auxiliary power Failure of electrical auxiliary power means the failure of the signal source at the analog input 4 to 20 mA Failure of the supply pressure PZ Actuator type Behavior in case of failure The actuator moves into safety position Failure of electrical auxiliary po...

Page 32: ...Connecting 5 4 Pneumatic connection SIPART PS100 32 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 33: ...the pneumatic actuator Do not reach into the range of motion of the lever following mounting of the positioner and mounting kit WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas Do not commission the device until it has been mounted completely and connected in accordance with the information in Installing mounting Page 15 Before commissioning ...

Page 34: ... of explosion in hazardous areas Only open the device in a de energized state Check prior to commissioning that the cover cover locks and cable inlets are assembled in accordance with the directives Exception Devices having the type of protection Intrinsic safety Ex i may also be opened in energized state in hazardous areas Commissioning 6 1 Basic safety notes SIPART PS100 34 Compact Operating Ins...

Page 35: ...rs in the display this means that the device is not initialized Info ID 6C Commission the device by initializing it with NO INIT DQFHO Commissioning 6 2 Initialize in NO INIT operating mode SIPART PS100 Compact Operating Instructions 05 2021 A5E50188940 AA 35 ...

Page 36: ...Commissioning 6 2 Initialize in NO INIT operating mode SIPART PS100 36 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 37: ...ition detection in degrees Info Symbols for device status Navigating in AUTO and MANUAL operation mode AUTO MANUAL MANUAL Configuring AUTO Configuring No function Valve open close Operation mode and setpoint in percent Valve position as a percentage Info Symbols for device status SIPART PS100 Compact Operating Instructions 05 2021 A5E50188940 AA 37 ...

Page 38: ...Cancel Apply Parameter up down Value up down In the parameter view Parameter name In the Edit view Name and unit of the parameter alternating Parameter value Parameter ID EDIT permanently enabled EDIT flashes Local operation SIPART PS100 38 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 39: ...as Device may overheat due to dust build up Remove dust layers in excess of 5 mm NOTICE Penetration of moisture into the device Damage to device Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device 8 2 Cleaning Cleaning the enclosure Clean the outside of the enclosure with the inscriptions and the display window using a cloth moistened with...

Page 40: ... must be carried out by Siemens authorized personnel only WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area Isolate the device from power or Ensure that the atmosphere is explosion free hot work permit WARNING Impermissible accessories and spare parts Risk of explosion in areas...

Page 41: ...ent http www siemens com processinstrumentation returngoodsnote Decontamination declaration http www siemens com sc declarationofdecontamination 8 5 Disposal Devices described in this manual should be recycled They may not be dis posed of in the municipal waste disposal services according to the Directive 2012 19 EC on waste electronic and electrical equipment WEEE Devices can be returned to the s...

Page 42: ...Service and maintenance 8 5 Disposal SIPART PS100 42 Compact Operating Instructions 05 2021 A5E50188940 AA ...

Page 43: ...ntact open 300 kΩ Signal status 1 floating contact closed 3 kΩ Contact load Can only be used for floating contact Max contact load 20 μA 3 V 9 2 Output Analog output AO terminals 61 and 62 Wiring configuration 2 wire connection Nominal signal range 4 20 mA Fault current 3 6 mA Supply voltage UH 12 30 V External load RB kΩ UH V 12 V 20 mA Resolution in relation to the nominal signal range 0 05 Maxi...

Page 44: ...50 Type 4X Corrosion protection according to EN ISO 9227 2012 and EN ISO 12944 1999 6DR710 polycarbonate enclosure C5 M medium durability 6DR711 aluminum enclosure C5 M medium durability Vibration resistance Harmonic oscillations sine according to IEC 60068 2 6 3 5 mm 0 14 2 27 Hz 3 cycles axle 98 1 m s 321 84 ft s 27 300 Hz 3 cycles axle Bump half sine according to IEC 60068 2 27 150 m s 492 ft s...

Page 45: ...chanical construction Mechanical construction Supported actuator types Linear actuator range of stroke 10 to 130 mm 0 39 to 5 12 Part turn actuator angle of rotation range 10 to 100 Weight positioner without accessories Approx 1 0 kg 2 20 lb Material Lid Aluminum Polycarbonate Base plate Aluminum Torques Lid fixing screws 1 5 Nm 1 1 ft lb Part turn actuator fixing screws DIN 933 M6x12 A2 5 Nm 3 7 ...

Page 46: ...ass Pressure gauge block anodised aluminium IP31 Stainless steel Mechanics brass nickel plated Pressure gauge block anodised aluminium IP44 Stainless steel Mechanics stainless steel 316 Pressure gauge block stainless steel 316 IP54 Connections electrical Screw terminals 2 5 mm2 AWG30 14 Cable gland M20x1 5 or 1 2 14 NPT with NPT adapter Connections pneumatic G or 18 NPT 9 6 Controller Controller C...

Page 47: ...e number Each variable that is used stands for a different order version You will find the order data in the FI 01 catalog http www siemens com processinstrumentation catalogs on the Internet 5 D E F 1 G H I J M M M any character 6DR71 a 0 6DR71 a 1 Polycarbonate with window Aluminum without window If enclosure a If explosion protection b 1 If order code Z 0 1 or 1 1 2 3 1 For TIIS b 1 Order code ...

Page 48: ... 1Ex ia IIC T4 Gb X 2Ex ic IIC T4 Gc X 2Ex ec IIC T4 Gc X 1 3 II2G Ex ia IIC T4 Gb II3G Ex ic IIC T4 Gc II3G Ex ec IIC T4 Gc II2D Ex tb IIIC T100 C Db Ex ia IIC T4 Gb Ex ic IIC T4 Gc Ex ec IIC T4 Gc Ex tb IIIC T100 C Db IS Cl I Div 1 2 Gp A D Cl I Div 2 Gp A D Cl II III Div 1 Gp E G Cl I Zn 1 AEx ia IIC T4 Gb Cl I Zn 2 AEx ec IIC T4 Gc Zn 21 AEx tb IIIC T100 C Db IS Cl I Div 1 2 Gp A D NI Cl I Div...

Page 49: ...mW Ci 6 nF Ci 6 nF Li 221 μH Li 221 μH Analog output AO 4 20 mA Terminals 61 and 62 For connecting to circuits with the following peak values Ui 30 V Ui 30 V Un 30 V Ii 100 mA Ii 100 mA In 100 mA Pi 750 mW Ci 7 nF Ci 7 nF Li 66 μH Li 66 μH Analog output AO galvanically isolated from the analog input AI Test voltage 840 V DC 1 s 9 8 Mobile IQ app and AW050 Bluetooth adapter 9 8 1 SITRANS mobile IQ ...

Page 50: ...ording to IEC 60529 EMC EN 61326 Input voltage range 2 2 3 4 V DC Maximum current consumption 2 5 mA Material Polycarbonate Torque for cable gland Corresponds to the specifications in the technical specifica tions in the section Mechanical construction Page 45 Communication interface BLE 4 2 Range Class 2 approx 10 m depending on mounting position Radio approval Contains FCC ID RYYEYSHJN Contains ...

Page 51: ...dustry Online Support https support industry siemens com cs ww de sc 2067 Download the app to your mobile device and scan the device QR code Product documentation by serial number Using the PIA Life Cycle Portal you can access the serial number specific product information including technical specifications spare parts calibration data or factory certificates Entering a serial number 1 Open the PI...

Page 52: ...es at Service Support http www siemens com automation serviceandsupport Contact If you have further questions about the device contact your local Siemens representative at Personal Contact http www automation siemens com partner To find the contact for your product go to all products and branches and select Products Services Industrial automation Process instrumentation Contact address for busines...

Page 53: ...s 51 E Exhaust air outlet Position 5 F Freezing Exhaust air outlet 17 H Hazardous area Laws and directives 11 Laws and directives for Korea 11 Qualified personnel 13 Hotline Refer to Support request I I Os Technical data 46 L Laws and directives 11 M Maintenance 39 Manuals 51 Material Technical data 45 Material adapter Technical specifications 50 Mechanical construction Technical data 45 46 Techni...

Page 54: ...delivery 8 Service 52 Service and support Internet 52 Sound absorber Position 5 Supply pressure Position 5 Support 52 Support request 52 T Technical support 52 partner 52 personal contact 52 Test certificates 11 Tightening torque Technical data Torque Torque 45 50 Type key 47 W Warranty 10 Weight Technical data 45 Index SIPART PS100 54 Compact Operating Instructions 05 2021 A5E50188940 AA ...

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