Siemens SINUMERIK 828D PPU Series Manual Download Page 13 | Manualshive

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System description

2

2.1

Controller features

Features

The SINUMERIK 828D is a tailor-made CNC solution for milling and turning machines in the

medium performance range.
SINUMERIK 828D is a panel-based CNC (panel processing unit). A CNC, PLC, operator panel

and axis control for six drives (standard) are combined in a single unit. This design provides

a high degree of robustness by eliminating the need for hardware interfaces between the CNC

electronics board and the operator panel. In order to guarantee that operation is as low-

maintenance as possible, there are no wearing parts such as fans or back-up batteries.
● CNC operator panel with tailor-made system software versions for turning and milling

technologies. PPU 28x, PPU 26x and PPU 24x BASIC

● Two operator panel versions for horizontal and vertical operator panel housings.
● Integrated full QWERTY CNC keyboard with mechanical short-stroke keys.

This enables the user to enter text for part-program names or tool identifiers and plain-text

language commands directly, without using the keys of the second input level (shift key).

The keys have IP65 degree of protection.

● USB, CompactFlash card and Ethernet interface on the operator panel front.
● Additional Ethernet interface on the rear of the CNC for a permanent factory network.
● PLC I/O Interface based on PROFINET for the connection of PLC I/O devices and a

machine control panel.

● PP 72/48D PN and PP 72/48D 2/2A PN as PLC I/O module.
● Three handwheels can be connected.
● Optional GSM modem connection possible.
● Up to six axes/spindles for milling applications and up to eight axes/spindles for turning

applications.

● One machining channel / mode group.
● Integrated PLC based on the SIMATIC S7-200 command set with ladder logic programming.
● Standardized 3/8" threads are embedded in the upper edges of the operator panel. These

threads can be used for attaching commercially available additional components such as

holders for diagrams or similar.

Control system versions

The SINUMERIK 828D is available in different versions (horizontal or vertical; turning or

milling).
The SINUMERIK 828D is available in the following versions:

PPU

Manual, 01/2014, 6FC5397-2DP40-3BA3

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Summary of Contents for SINUMERIK 828D PPU Series

Page 1: ...BASIC PPU 26x 3 PPU 28x 3 01 2014 6FC5397 2DP40 3BA3 Preface Safety notes 1 System description 2 Application planning 3 Installing 4 Rules for permitted topologies 5 Interface description 6 Connectable components 7 Technical data 8 Spare parts and accessories 9 Appendix A ...

Page 2: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 3: ...n e g suggestions for improvement corrections to the following address mailto docu motioncontrol siemens com My Documentation Manager MDM Under the following link you will find information to individually compile OEM specific machine documentation based on the Siemens content MDM www siemens com mdm Training For information about the range of training courses refer to SITRAIN www siemens com sitra...

Page 4: ...t described in this documentation might be executable in the control However no claim can be made regarding the availability of these functions when the equipment is first supplied or in the event of servicing Further for the sake of simplicity this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation operati...

Page 5: ...Flash card for user data 32 3 Application planning 35 3 1 Secondary electrical conditions 35 3 1 1 Protective Separation as per EN 61800 5 1 35 3 1 2 Grounding concept 35 3 1 3 RI suppression measures 37 3 2 Climatic and mechanical environmental conditions 39 3 2 1 Ambient conditions 39 3 2 2 Transport and Storage Conditions 39 3 2 3 Operating Conditions 40 3 3 Recycling and disposal 41 4 Installi...

Page 6: ... 6 6 2 SINAMICS components 86 6 7 Handwheel 87 6 8 USB 89 6 9 RS 232 serial interface 90 7 Connectable components 93 7 1 MCP 483C PN 93 7 1 1 Operator controls and display elements 94 7 1 2 Mounting 97 7 1 3 Connecting 98 7 1 4 Parameterization 104 7 1 5 Technical data 107 7 1 6 Spare parts and accessories 108 7 2 MCP 310C PN 111 7 2 1 Operator controls and display elements 113 7 2 2 Mounting 116 ...

Page 7: ...nical data 183 7 7 PP 72 48D 2 2A PN 184 7 7 1 Description 184 7 7 2 Assembling 187 7 7 3 Connection 189 7 7 3 1 X1 power supply 190 7 7 3 2 X2 PROFINET 193 7 7 3 3 X111 X222 and X333 pin assignment 194 7 7 3 4 Specification of the digital inputs 197 7 7 3 5 Specification of the digital outputs 198 7 7 3 6 Analog X3 inputs outputs 199 7 7 4 Assigning parameters 203 7 7 4 1 Input output images 203 ...

Page 8: ...ion 230 9 3 SENTRON PAC3200 PAC4200 233 9 4 SITOP power supply 235 9 5 Terminal strip converter 236 A Appendix 237 A 1 Abbreviations 237 A 2 Documentation overview SINUMERIK 828D 239 Index 241 Table of contents PPU 8 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 9: ...equipment and motors are operated the electrical circuits automatically conduct a dangerous voltage When the system is operating dangerous axis movements may occur throughout the entire work area A potential fire hazard exists due to the energy being transferred in the equipment and the work materials used All work on the electrical system must be performed after the system has been switched off a...

Page 10: ...Permissible deviations when working on live components Suitable electric tools should be used DANGER Carrying out of repairs Repairs to devices that we have supplied may only be carried out by Siemens Customer Service or by repair centers authorized by Siemens When replacing parts or components only use those parts that are included in the spare parts list EMERGENCY STOP EMERGENCY OFF devices acco...

Page 11: ...uctors Touch components only if you are constantly grounded via an ESD arm band ESD shoes or ESD shoe grounding strips if there is an ESD floor Boards modules must only be placed on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport container Keep modules away from visual display units monitors or TV sets minimum distance from screen 10 cm Do not bring ESD s...

Page 12: ......

Page 13: ...and plain text language commands directly without using the keys of the second input level shift key The keys have IP65 degree of protection USB CompactFlash card and Ethernet interface on the operator panel front Additional Ethernet interface on the rear of the CNC for a permanent factory network PLC I O Interface based on PROFINET for the connection of PLC I O devices and a machine control panel...

Page 14: ... 5 MB 512 kB 8 MB 512 kB 8 MB Number of axes spindles 3 4 3 4 3 4 Maximum number of axes spindles 5 5 6 6 6 8 6 Maximum number of axes with drive based Safety Integrated 5 5 6 6 6 8 6 Axis expansion with NX10 3 1 1 1 Number of DRIVE CLiQ interfaces 3 3 3 3 3 3 Maximum number of I O modules digital analog 3 3 4 4 5 5 Note Axis extensions for PPU 28x 3 With the help of a NX10 3 the following extensi...

Page 15: ...2 2 PPU version 24x 3 BASIC Front side of the PPU 24x 3 BASIC System description 2 2 PPU version 24x 3 BASIC PPU Manual 01 2014 6FC5397 2DP40 3BA3 15 ...

Page 16: ... Numerical block Menu forward key 3 8 threads for additional components X127 Ethernet service socket Status LED RDY NC CF X125 USB interface Slot for CompactFlash card with user data Figure 2 1 System versions System description 2 2 PPU version 24x 3 BASIC PPU 16 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 17: ...143 Handwheels M T2 T1 T0 Measuring sockets X1 Power supply X135 USB interface For service purposes only X130 Ethernet LAN PN PLC I O Interface SYNC FAULT Status LEDs X100 X101 X102 DRIVE CLiQ interfaces X140 Serial interface RS232 Figure 2 2 Interfaces at the rear System description 2 2 PPU version 24x 3 BASIC PPU Manual 01 2014 6FC5397 2DP40 3BA3 17 ...

Page 18: ...2 3 PPU versions 26x 3 and 28x 3 Front of the PPU versions 26x 3 and 28x 3 System description 2 3 PPU versions 26x 3 and 28x 3 PPU 18 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 19: ...l block Menu forward key 3 8 threads for additional components Front cover X127 Ethernet service socket Status LED RDY NC CF X125 USB interface Slot for CompactFlash card with user data Figure 2 3 System versions System description 2 3 PPU versions 26x 3 and 28x 3 PPU Manual 01 2014 6FC5397 2DP40 3BA3 19 ...

Page 20: ...wheels M T2 T1 T0 Measuring sockets X1 Power supply X135 USB interface For service purposes only X130 Ethernet LAN PN 1 PN 2 PLC I O Interface SYNC FAULT Status LEDs X100 X101 X102 DRIVE CLiQ interfaces X140 Serial interface RS232 Figure 2 4 Interfaces at the rear of the PPU System description 2 3 PPU versions 26x 3 and 28x 3 PPU 20 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 21: ...The cursor key group is used to navigate on the screen The control key group includes special functions The area changeover displays the operating areas The menu forward key allows the horizontal softkey bar to be extended in the same menu The softkeys call up functions that are available on screen via a menu bar The machine area key switches directly into the Machine operating area The menu back ...

Page 22: ...hift F10 2 5 Type plate Type plates The PPU type plate is located on the rear side Note The contents of the individual type plate fields on the current controller may differ from those described in this Manual e g updated product status approvals and identifications not yet issued etc The following images display all the information required to uniquely identify a PPU System description 2 5 Type p...

Page 23: ...rtical PPU type plate Note MAC addresses The MAC addresses printed on the type plate of the PPU are required for configuring the PLC I O Interface communications networks based on PROFINET and Industrial Ethernet There is a similar situation for the machine control panels and the I O modules System description 2 5 Type plate PPU Manual 01 2014 6FC5397 2DP40 3BA3 23 ...

Page 24: ...1 7 RPSDQ QHWZRUN QGXVWULDO WKHUQHW V QFKURQRXV PRWRU 6 QFKURQRXV PRWRU 6 QFKURQRXV PRWRU 6 QFKURQRXV PRWRU KDQGZKHHO 3HHU WR SHHU 3 3 1XOO PRGHP FDEOH 6 0 6 1 87 0 5 9 L4 6 1 0 6 6 60 6 180 5 0 3 31 33 31 33 31 600 600 600 600 Figure 2 7 Configuration example 1 Basic configuration with four axes System description 2 6 System overview PPU 24 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 25: ...LQGOH LQH UHDFWRU 0RWRU FDEOH 77 VSLQGOH HQFRGHU 3 2 LQWHUIDFH EDVHG RQ 352 1 7 RPSDQ QHWZRUN QGXVWULDO WKHUQHW KDQGZKHHO 3HHU WR SHHU 3 3 1XOO PRGHP FDEOH 9 UDNLQJ 0RGXOH RQWURO 6XSSO 0RGXOH RXEOH 0RWRU 0RGXOH RRNVL H RPSDFW 5 9 L4 5 9 L4 0 0 70 6 1 0 6 6 RPEL 3RZHU 0RGXOH 6 180 5 0 3 31 33 31 33 31 Figure 2 8 Configuration example 2 Maximum expansion stage with six axes and with Safety Integrate...

Page 26: ...r supply unit 24 VDC is required which provides safety isolation from dangerous voltages GSM modem Connection of a SINAUT MD720 3 GSM modem for sending and receiving SMS messages Easy Message via the serial RS232 interface PN PN coupler A PN PN coupler can be connected in order to link a SINUMERIK 828D to PROFINET networks SENTRON PAC 3200 PAC 4200 The connection of a SENTRON PAC 3200 PAC 4200 mak...

Page 27: ...and license For PPU 241 3 PPU 240 3 Turning 6FC5835 1GY40 YA0 For PPU 241 3 PPU 240 3 Milling 6FC5835 2GY40 YA0 For PPU 261 3 PPU 260 3 Turning 6FC5834 1GY40 YA0 For PPU 261 3 PPU 260 3 Milling 6FC5834 2GY40 YA0 For PPU 281 3 PPU 280 3 Turning 6FC5833 1GY40 YA0 For PPU 281 3 PPU 280 3 Milling 6FC5833 2GY40 YA0 Axis extension Numeric Control Extension NX10 3 6SL3040 1NC00 0AA0 Machine control panel...

Page 28: ...rip converter 50 pin 6EP5406 5AA00 Cable set comprising 6 m ribbon cable 50 pin 8 insulation displacement connectors 50 pin 6EP5306 5BG00 IP20 PLC I O interface connecting cable corresponds to DRIVE CLiQ signal cable 6FX2002 1DC00 Blanking plates for the DRIVE CLiQ interface 6SL3066 4CA00 0AA0 USB flash drive 8 GB 6ES7648 0DC50 0AA0 CompactFlash card empty as user memory 8 GB 6FC5313 6AG00 0AA0 St...

Page 29: ... the following when using a system CompactFlash card SINUMERIK CNC supports the file systems FAT16 and FAT32 for CompactFlash cards You may need to format the memory card if you want to use a memory card from another device or if you want to ensure the compatibility of the memory card with the SINUMERIK However formatting the memory card will permanently delete all data on it Do not remove the mem...

Page 30: ...actFlash card system The CompactFlash card always comes formatted You must not reformat it under any circumstances To ensure that the system CompactFlash card functions properly the card must not be repartitioned In the event of a defect the system software card must be replaced For information about restoring your system using an empty CompactFlash card refer to the Service Manual 2 9 2 Inserting...

Page 31: ...urself at the cabinet or at the ground terminal The CompactFlash cards may only be inserted or removed when the control unit is disconnected from the power supply Procedure 1 Switch off the power supply 2 Loosen the screw 3 Swing the metal cover to the side and remove System description 2 9 CompactFlash Cards PPU Manual 01 2014 6FC5397 2DP40 3BA3 31 ...

Page 32: ... on again 2 9 3 CompactFlash card for user data CompactFlash card for user data You can write to the user CompactFlash card as follows The user CompactFlash card is inserted in the front slot of the PPU and is written to via the operating software The user CompactFlash card can be written to using a suitable memory card adapter directly via the PG PC Note A permanently inserted CompactFlash card c...

Page 33: ...ectly insert the CompactFlash card in the slot note the position the edge arrow in the figure below Figure 2 10 Direction to insert the user CompactFlash card System description 2 9 CompactFlash Cards PPU Manual 01 2014 6FC5397 2DP40 3BA3 33 ...

Page 34: ......

Page 35: ...PPU Machine Control Panel PLC I O modules Grounding measures The PPU and MCP are attached with tensioners to a metal panel on the operator panel Both have a protective conductor connection for grounding grounding screw at the rear of the device which must be connected to the grounding bar of the control cabinet The SINAMICS S120 drive system is installed in the control cabinet The electronics unit...

Page 36: ...via metal design or green yellow protective conductors Figure 3 1 Grounding concept The following rules apply for external cable cross sections PA cross section 10 mm2 The conductor cross section of the external protective conductor is calculated from the conductor cross section of the line connection as follows Line connection S mm2 External protective conductor min mm2 S 16 S 16 S 35 16 S 35 S 2...

Page 37: ...st be connected to the controller via an equipotential bonding cable Cable definitions The following cables are permissible Signal cables Data cables Ethernet PROFINET DRIVE CLiQ sensor cables etc Ribbon cables for digital inputs outputs Emergency Stop cables Power cables Low voltage supply cables 230 VAC 24 VDC etc Supply cables to contactors primary and secondary circuit Rules for routing cables...

Page 38: ...orea The EMC limit values to be complied with for South Korea correspond to the limit values of the EMC product standard for variable speed electric drives EN 61800 3 Category C2 or limit value class A Group 1 according to EN 55011 By applying suitable supplementary measures the limit values according to Category C2 or according to limit value class A Group 1 are maintained Further additional meas...

Page 39: ...lowing standard requirements Long term storage EN 60721 3 1 Transport EN 60721 3 2 Stationary operation EN 60721 3 3 Assistance and support Compliance with environmental requirements must be ensured during installation of the complete system Please contact your sales representative for assistance and support 3 2 2 Transport and Storage Conditions Components in original packaging The following spec...

Page 40: ...ront side 0 45 C Rear side 0 55 C Temperature change 0 5 K min 30 K h averaged over 5 min Humidity Relative 5 90 at 25 C Absolute 25 g m3 Permissible change in relative humidity max 0 1 min 6 h Moisture condensation and ice formation Not permissible Dripping water spray splash water water jets Permissible Supply air Without aggressive gases dusts and oils Air pressure 106 to 92 kPa or 0 to 1000 m ...

Page 41: ...er interference radiation for the complete system Particular attention should be paid to cabling Please contact your sales representative for assistance and support If compliance with limit value class C2 is required please contact your local Siemens sales partner Note Please see the relevant SINAMICS documentation for EMC notes on how to deal with line filters and reactors 3 3 Recycling and dispo...

Page 42: ......

Page 43: ...ences Notes for mounting components of the SINAMICS S120 product family are contained in the following manuals SINAMICS S120 Booksize Power Units Manual SINAMICS S120 Combi Manual For further details on the control cabinet installation refer to Control Cabinet Integration SINAMICS S120 Booksize SIMODRIVE System Manual 4 1 Mounting positions Permitted mounting positions The PPU is secured with spec...

Page 44: ...Installation of the horizontal PPU variant Mounting frame Figure 4 1 Clearance for ventilation and cables in the horizontal PPU Installing 4 1 Mounting positions PPU 44 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 45: ... cutout of the horizontal PPU variant Mounting frame Seal area Pressure point for tensioners Figure 4 2 Horizontal PPU panel cutout Installing 4 1 Mounting positions PPU Manual 01 2014 6FC5397 2DP40 3BA3 45 ...

Page 46: ... 5 PD Mounting frame Tensioner 10 parts Seal Shield contact Grounding screw M5 Interfaces Figure 4 3 Horizontal PPU mounting Installing 4 1 Mounting positions PPU 46 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 47: ...Installation of the vertical PPU variant Mounting frame Figure 4 4 Clearance for ventilation and cables in the vertical PPU Installing 4 1 Mounting positions PPU Manual 01 2014 6FC5397 2DP40 3BA3 47 ...

Page 48: ...el cutout of the vertical PPU variant Mounting frame Pressure point for tensioners Seal area Figure 4 5 Vertical PPU panel cutout Installing 4 1 Mounting positions PPU 48 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 49: ...ounting frame Tensioner 10 parts Seal Shield contact Grounding screw M5 Interfaces Figure 4 6 Installation of the vertical PPU variant Installing 4 1 Mounting positions PPU Manual 01 2014 6FC5397 2DP40 3BA3 49 ...

Page 50: ...4 2 Dimension drawings PPU horizontal Figure 4 7 Horizontal PPU dimensioning Installing 4 2 Dimension drawings PPU 50 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 51: ...PPU vertical Figure 4 8 Vertical PPU dimensioning Installing 4 2 Dimension drawings PPU Manual 01 2014 6FC5397 2DP40 3BA3 51 ...

Page 52: ......

Page 53: ...mpty when connecting a direct TTL spindle encoder via X220 1 In this case the TTL encoder interface X220 remains free Table 5 2 Assigning the DRIVE CLiQ interfaces to the SINUMERIK 828D PPU DRIVE CLiQ interface Connection with X100 X200 of the S120 Combi X101 X200 of a Single Motor Module or Double Motor Module X102 X500 of the Terminal Module TM54F X500 of the Hub Modules DMx20 1 1 When using a T...

Page 54: ...120 Combi X504 Feedrate 1st expansion axis at the Motor Module X505 Feedrate 2nd expansion axis at the Motor Module Table 5 5 Assigning the DRIVE CLiQ interfaces at the TM54F DRIVE CLiQ interface X500 X102 of the control PPU X501 X500 of the DMx20 If a DMx20 is not being used then this interface remains empty 5 2 Topology rules for S120 Booksize Introduction The following rules apply for wiring co...

Page 55: ...For cycle times that are shorter than the corresponding standard cycle times additional restrictions apply due to the computing power of the Control Unit The rules below apply on a general basis unless limited as a function of the firmware version A maximum of eight DRIVE CLiQ nodes can be connected in one row A row is always seen from the perspective of the Control Unit This number reduces to a m...

Page 56: ... Example 1 PPU with 6 axes with 6 motor measuring systems and 6 direct measuring systems as well as NX10 3 with 2 motor measuring systems and 2 direct measuring systems Example 2 PPU with five axes with five motor measuring systems and five direct measuring systems as well as NX10 3 with three motor measuring systems and three direct measuring systems Only one TM54F is permitted for each PPU and f...

Page 57: ...configuration to assign the encoders to the drives the recommended rules below must be observed Recommended rules The DRIVE CLiQ cable from the Control Unit must be connected as follows To X200 of the first booksize power unit To X400 of the first chassis power unit The DRIVE CLiQ connections between the power units must each be connected from interface X201 to X200 or from X401 to X400 on the fol...

Page 58: ...not supported 5 3 Topology rules for Safety Integrated functions Number of axes Port 1 at the PPU X100 Port 2 at the PPU X101 Port 3 at the PPU X102 Example in the figure SINAMICS S120 booksize 5 1 x LM 4 x MoMo 1 x SMy at the 4th MoMo 1 x TM54F 1x MoMo 1 x Hub DMx 4 x SMy at the Hub DMx not used 6 1 x LM 4 x MoMo 1 x SMy at the 4th MoMo 1 x TM54F 2x MoMo 1 x Hub DMx 5 x SMy at the Hub DMx not use...

Page 59: ...4F 1 x Hub DMx 2 x SMy at the Hub DMx 4 3x Combi 1xSMy at the Combi 1 x booksize compact 1 x TM54F 1 x Hub DMx 3 x SMy at the Hub DMx 4 4x Combi 1xSMy at the Combi not used 1 x TM54F 1 x Hub DMx 3 x SMy at the Hub DMx 5 4x Combi 1xSMy at the Combi 1 x booksize compact 1 x TM54F 1 x Hub DMx 4 x SMy at the Hub DMx 6 4x Combi 1xSMy at the Combi 2 x booksize compact 1 x TM54F 1 x Hub DMx 5 x SMy at th...

Page 60: ... 0RWRU 0RGXOH 00 RXEOH 0RWRU 0RGXOH 60 0RWRU HQFRGHU 60 GLUHFW PHDVXULQJ V VWHP 60 60 0 5 9 L4 XE 0RGXOH 60 60 00 600 600 6 0 338 60 0 60 60 60 60 60 600 600 60 60 60 60 Figure 5 4 DRIVE CLiQ wiring without NX Rules for permitted topologies 5 4 Topology example without Safety Integrated functions PPU 60 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 61: ...0 6LQJOH 0RWRU 0RGXOH 00 RXEOH 0RWRU 0RGXOH 60 0RWRU HQFRGHU 60 LUHFW PHDVXULQJ V VWHP 0 5 9 L4 XE 0RGXOH 600 60 60 600 60 1 60 60 00 600 600 0 338 60 60 60 60 600 600 60 60 0 60 60 60 60 60 Figure 5 5 DRIVE CLiQ wiring with NX Rules for permitted topologies 5 4 Topology example without Safety Integrated functions PPU Manual 01 2014 6FC5397 2DP40 3BA3 61 ...

Page 62: ...FRGHU 60 GLUHFW PHDVXULQJ V VWHP 60 60 0 5 9 L4 XE 0RGXOH 960 9ROWDJH 6HQVLQJ 0RGXOH 600 RRN VL H 60 60 600 RRN VL H 60 1 338 60 0 60 60 60 60 60 60 60 00 RRN VL H 600 RRN VL H 600 RRN VL H 60 60 60 600 RRN VL H 600 KDVVLV 60 60 0 KDVVLV 960 Figure 5 6 DRIVE CLiQ wiring with NX Rules for permitted topologies 5 4 Topology example without Safety Integrated functions PPU 62 Manual 01 2014 6FC5397 2DP...

Page 63: ... 1XPHULF RQWURO WHQVLRQ 0 FWLYH LQH 0RGXOH 600 6LQJOH 0RWRU 0RGXOH 00 RXEOH 0RWRU 0RGXOH 60 0RWRU HQFRGHU 70 7HUPLQDO 0RGXOH 60 GLUHFW PHDVXULQJ V VWHP 60 60 0 5 9 L4 XE 0RGXOH 600 60 60 600 60 1 60 60 00 600 600 0 338 60 60 60 60 0 60 60 60 60 60 70 60 60 600 600 70 Figure 5 7 DRIVE CLiQ wiring with Safety Integrated functions and NX Rules for permitted topologies 5 5 Topology example with Safety...

Page 64: ...00 600 600 0 338 60 60 60 0 60 60 60 60 60 70 60 600 70 60 600 60 Figure 5 8 DRIVE CLiQ wiring with Safety Integrated functions and NX Note Please note the following conditions for the examples below 1 Chassis Line Modules must be based on a DAC ASIC 2 With Safety Integrated functions 3 Standard cycles Tireg Tnreg 125 µs LM 250 µs monitoring cycle 12 ms Tdp 1 5 ms Rules for permitted topologies 5 ...

Page 65: ...H 60 GLUHFW PHDVXULQJ V VWHP 60 60 0 5 9 L4 XE 0RGXOH 960 9ROWDJH 6HQVLQJ 0RGXOH 600 RRN VL H 60 600 KDVVLV 0 KDVVLV 338 60 60 70 60 60 00 RRN VL H 600 RRN VL H 600 RRN VL H 60 60 60 0 60 60 60 60 960 Figure 5 9 DRIVE CLiQ wiring with Safety Integrated functions and without NX Rules for permitted topologies 5 5 Topology example with Safety Integrated functions PPU Manual 01 2014 6FC5397 2DP40 3BA3...

Page 66: ...GXOH 600 KDVVLV 60 60 1 60 60 00 RRN VL H 600 RRN VL H 600 RRN VL H 338 60 60 60 60 0 60 60 60 60 70 60 60 600 RRN VL H 600 RRN VL H 70 0 KDVVLV 600 60 60 960 Figure 5 10 Example with Safety Integrated functions and with NX Note You can find an example with SINAMICS S120 Combi and Safety Integrated functions under Controller features Page 13 or in the SINAMICS S120 Combi Manual Rules for permitted...

Page 67: ...face description 6 6 1 Interface overview Requirement DANGER Risk of electric shock The entire system must be voltage free when mounting or wiring the SINUMERIK 828D PPU Manual 01 2014 6FC5397 2DP40 3BA3 67 ...

Page 68: ...PPU rear side RS232C PLC I O 6NH7701 5AN length 2 5 m 3 m 6SL3060 4A 0 0AA0 in fixed lengths 6FX2002 1DC00 1 0 precisely to the meter 70 m 6FX8002 2BB01 1A 3 m USB cable 3 m USB cable 3 m Handwheels USB OP front CF card OP front USB PPU rear side 1 Only for PPU 280 3 PPU 281 3 2 Not for PPU 240 3 PPU 241 3 NX10 3 1 SINAMICS S120 Terminal Module TM54F G_NC01_DE_00410 SINUMERIK MCP 310C PN MCP 483C ...

Page 69: ...ly connection 6 2 1 Requirements for the power supply Pin assignment at X1 screw type terminal block Table 6 1 Pin assignment Pin Signal name Signal type Meaning 1 P24 VI 24 VDC power supply 2 M VO Ground 3 PE GND Protective ground Requirements of DC power supplies Interface X1 is intended exclusively for the connection of the external 24 V power supply e g SITOP stabilized 24 V power supplies CSM...

Page 70: ...rovided as standard in the PLC I Os If this is not the case in exceptional circumstances the ground connection should be made on the grounding rail of the control cabinet See also EMC Installation Guideline Configuration Manual Table 6 3 Technical data of the DC power supply Rated voltage According to EN 61131 2 24 V DC Voltage range mean value 20 4 VDC to 28 8 V DC Voltage range dynamic 18 5 to 3...

Page 71: ...m occurring current If you only use one wire per connection a ferrule is not required The following wire end ferrules are permissible Without an insulating collar in accordance with DIN 46228 Form A long version Table 6 4 Cable specification for X1 Features Version Connection option Up to 2 5 mm2 Current carrying capacity max 10 A Max cable length 10 m 6 3 Ethernet X130 X127 pin assignment Pin Sig...

Page 72: ...ys For diagnostic purposes the RJ45 sockets are each equipped with a green and a yellow LED This allows the following status information about the respective Ethernet port to be displayed Table 6 5 LED status displays LEDs Status Meaning Green Lit 10 or 100 Mbit link available Off Missing or faulty link Yellow Lit Receive or transmit activity Off No activity Cable specification for X130 and X127 F...

Page 73: ...es PN1 and PN2 can be used to establish the PLC I O Interface communication network which is based on PROFINET IO To connect a machine control panel MCP 310C PN MCP 483C PN or MCP Interface PN To connect to the PLC I Os Note The PPU has one MAC address for both PLC I O Interface ports that is the printed on the type plate of the PPU see section Type plate Page 22 The same applies for the MAC addre...

Page 74: ...ission is not activated Flashing red 2 Hz For the 828D this is a normal state and does not represent incorrect behavior Sync Green Off The SINUMERIK 828D task system is not synchronized to the send cycle of PLC I O Interface An internal substitute clock of the same size as the send clock is generated Green The SINUMERIK 828D task system has been synchronized to the cycle for PLC I O Interface and ...

Page 75: ... name IP address Input addresses Output addresses 192 168 214 active with MD12986 x 1 Index n 1 Digital PP module PN pp72x48pn9 9 0 8 0 5 2 Digital PP module PN pp72x48pn8 8 9 17 6 11 3 Digital PP module PN pp72x48pn7 7 18 26 12 17 4th PP module digital PN pp72x48pn6 6 27 35 18 23 5 Digital PP module PN pp72x48pn5 5 36 44 24 29 Unassigned 45 30 55 Index d 1 PP module diagnostics PN pp72x48pn9 9 46...

Page 76: ...1 DI0 DI0 Digital input 0 2 DI1 DI1 Digital input 1 3 DI2 DI2 Digital input 2 4 DI3 DI3 Digital input 3 5 DI16 DI16 Digital input 16 6 DI17 DI17 Digital input 17 7 M2 MEXT2 Ground for pins 1 6 8 P1 P24EXT1 24 V power supply 9 IO8 DI DO8 Digital input output 8 10 IO9 DI DO9 Digital input output 9 11 M1 MEXT1 Ground for pins 9 10 12 13 12 IO10 DI DO10 Digital input output 10 13 IO11 DI DO11 Digital ...

Page 77: ...s are operated on a digital inputs outputs group it is recommended that both the inputs and the outputs are fed with the same 24 VDC supply 3 2 2 0 2 2 0 9 Figure 6 2 Inputs and outputs on the same supply 2 Not recommended connection If the inputs and outputs supplied separately with power the input current can exceed the permissible value of 15 mA according to EN61131 2 This may possibly cause th...

Page 78: ...13 X252 pin assignment Pin Signal name NC variable Meaning 1 AO AOUT Analog output voltage for analog spindle 2 AM AGND Analog ground 3 IN9 DIN9 A_IN 9 Digital NC input 9 4 IN10 DIN10 A_IN 10 Digital NC input 10 5 IN11 DIN11 A_IN 11 Digital NC input 11 6 IN12 DIN12 A_IN 12 Digital NC input 12 7 M4 MEXT4 Ground for pins 3 6 8 P3 P24EXT3 24 V power supply 9 O9 DOUT9 A_OUT 9 Digital NC output 9 10 O1...

Page 79: ...ts are available for the NC Cable specification at X122 X132 X242 and X252 Please note the following Use flexible cables with a cable cross section of at least 0 25 mm2 Ferrules are not required You can use ferrules without an insulating collar in accordance with DIN 46228 Form A long version You can connect two cables each with a cross section of 0 25 mm2 in one ferrule Features Version Connectio...

Page 80: ...4 Insert the cable into the corresponding screw terminal References More information about digital inputs outputs can be found in Basic Functions Function Manual PLC for SINUMERIK 828D P4 Interface description 6 5 Digital inputs outputs PPU 80 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 81: ...of a PPU 9 9 9 1 1 1 1 0 3 2 2 0 2 2 0 2 0 1 1 1 1 0 3 2 2 0 2 2 0 9 W SRZHU VXSSO 9 9 5DSLG LQSXWV PXVW EH VKLHOGHG 3 0 1 2 ULYH 2 3 0 3 2 2 0 2 2 0 0 3 2 2 2 0 2 0 338 Figure 6 4 Terminal connection diagram for digital inputs outputs Interface description 6 5 Digital inputs outputs PPU Manual 01 2014 6FC5397 2DP40 3BA3 81 ...

Page 82: ... pole of the power supply must also be connected to the associated P connection terminal Each group can be supplied with its own supply that is independent of the device supply In the simplest case can however everything can be fed from a single supply Nevertheless all M and P terminals must be connected 9 W SRZHU VXSSO QSXW FRQWDFW QSXW FRQWDFW QSXW FRQWDFW QSXW FRQWDFW QSXW 52 QSXW FRQWDFW QSXW ...

Page 83: ... X242 X252 Parameter Value Voltage 3 V to 30 V Typical power consumption 10 mA at 24 V DC Signal level including ripple High 15 V to 30 V Low 3 V to 5 V Signal propagation times L H 50 μs H L 150 μs Galvanic isolation Yes The reference potential is terminal 2M at X122 X132 The reference potential is terminal 4M at X242 X252 Digital inputs outputs Table 6 7 Technical data of the digital inputs outp...

Page 84: ...18 V to 30 V Load current per output maximum 0 5 A Load current per connector maximum 1 A Signal propagation times L H 50 μs H L 200 μs Galvanic isolation Yes The reference potential is terminal 3M 3P24 24 V DC 6 6 DRIVE CLiQ 6 6 1 DRIVE CLiQ interface Pin assignment at X100 X102 PIN Signal name Signal type Meaning 1 TXP O Transmit data 2 TXN O Transmit data 3 RXP I Receive data 4 Reserved 5 Reser...

Page 85: ...le specification for X100 X102 Feature Version Connector type RJ45 socket with 180 cable outlet Cable type MOTION CONNECT Article number 6FX2002 1DC00 1 0 Max cable length 70 m Blanking cover for DRIVE CLiQ interface Tyco company article number 969556 5 Note Interfaces X100 to X102 The interfaces X100 to X102 of the PPU do not provide any 24 V supply voltage Consequently no components such as SME ...

Page 86: ...e is used to convert encoder signals from absolute encoders with EnDat 2 2 to DRIVE CLiQ DMC20 DME20 DRIVE CLiQ Hub Modules are used to implement the star shaped distribution of a DRIVE CLiQ line TM54F The TM54F Terminal Module is a terminal expansion module for Safety Integrated functions TM120 The Terminal Module TM120 is a DRIVE CLiQ component for safe electrically isolated temperature evaluati...

Page 87: ...annel 1 5 1B 1B Handwheel pulses track B channel 1 6 1B 1 B Handwheel pulses track B negated channel 1 7 P5 P5 5 VDC power supply 8 M M Ground 9 2A 2A Handwheel pulses track A channel 2 10 2A 2 A Handwheel pulses track A negated channel 2 11 2B 2B Handwheel pulses track B channel 2 12 2B 2 B Handwheel pulses track B negated channel 2 Interface description 6 7 Handwheel PPU Manual 01 2014 6FC5397 2...

Page 88: ...ULFDO VLJQDO WUDQVIHU 3 3 0 0 3 0 3 0 3 0 3 0 Figure 6 6 Connecting a handwheel with different data transfer types Use Max two electronic handwheels can be connected to connector X143 on the rear of the PPU The handwheel must meet the following requirements Interface description 6 7 Handwheel PPU 88 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 89: ...two handwheels to the PPU You can connect an additional handwheel to the machine control panel see Connectable components Page 93 Cable specification Table 6 10 Cable specification for X143 Feature Version Connector type 12 pin screw terminal Cable type Twisted pair shielded Article number 6FX8002 2BB01 1A Max cable length 3 m 6 8 USB Use The USB interfaces correspond to the norm and are therefore...

Page 90: ...in Signal name Signal type Meaning 1 Not connected 2 RxD I Serial receive data 3 TxD O Serial transmit data 4 DTR O Data terminal ready 5 M Ground reference potential 6 DSR I Ready for operation 7 RTS O Switch on transmit section 8 CTS I Clear to send 9 Reserved Use For connecting the SINAUT MD720 3 GSM modem Cable specification Table 6 12 Cable specification for X140 Feature Version Connector typ...

Page 91: ...Feature Version Article number 6FX8002 1AA11 1 0 Max cable length 3 m Interface description 6 9 RS 232 serial interface PPU Manual 01 2014 6FC5397 2DP40 3BA3 91 ...

Page 92: ......

Page 93: ...igned LEDs Direction keys for milling machines with rapid traverse override The key covers for the direction keys for lathes are supplied Key type Mechanical short stroke keys Spindle control with override spindle rotary switch with 16 positions Feed control with override feed rapid traverse rotary switch with 23 positions Key operated switch four positions and three different keys Emergency Stop ...

Page 94: ...rride R1 to R15 Spindle control with override switch Feed control with override switch Keyswitch four positions Figure 7 1 Position of control elements on MCP 483C PN WARNING Mounting slots for control devices The openings for installing control devices in Position of control elements of MCP483C PN Fig must not be broken out risk of damage but carefully drilled to the required width Connectable co...

Page 95: ... manufacturer For details of other or additional reactions to an Emergency Stop Please note information provided by machine tool manufacturer Key caps All keys of the MCP 483C PN come with changeable key caps Refer to the following table for the additional replacement key caps provided for lathes in the accessories pack Key cap Symbol number Key cap Symbol number 7027 7129 7125 7130 7126 7131 7127...

Page 96: ...in relief LEDs Switch for setting the MCP address Switch for setting the handwheel signal type X60 connection for handwheel X61 reserved Power supply interface X10 Figure 7 3 Rear panel of MCP 483C PN LEDs for status display When the system is booting all three LEDs are lit Name Designation Color Description H1 PowerOK Green Lit Power supply OK H2 PNSync Green Lit System software running STOP stat...

Page 97: ...f the MCP 483C PN machine control panel is shown in the following figure 338 0 3 31 Mounting positions The permitted mounting position is max 60 to the vertical Note For mounting positions greater than 60 a fan must also be installed to keep the ambient temperature of the machine control panel constantly below 55 C Tension jacks The machine control panel is mounted from the front in a rectangular ...

Page 98: ... connections Fast Ethernet are available for establishing the PLC I O Interface communication network based on PROFINET Two cable ties are included in the scope of delivery You use these to secure the Ethernet cables on the cover plate at the rear of the machine control panel Connectable components 7 1 MCP 483C PN PPU 98 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 99: ...erface for rotary switch feed override X31 Interface for rotary switch spindle override EMERGENCY STOP optional X51 X52 X55 Interfaces for customer specific inputs X53 X54 Interfaces for customer specific outputs X60 Interface for handwheel X61 Reserved S1 Switch for setting the handwheel signal type S2 Switch for setting the MCP address X10 power supply pin assignment Connector designation X10 Co...

Page 100: ...lug connector according to EN 60603 13 with coding Table 7 2 Assignment of connector X30 Pin Signal name Signal type Meaning 1 N C Not assigned 2 N C Not assigned 3 M V Ground 4 N C Not assigned 5 P5 V 5 V supply 6 OV16 I Rotary override switch position value 16 7 OV8 Rotary override switch position value 8 8 OV4 Rotary override switch position value 4 9 OV2 Rotary override switch position value 2...

Page 101: ...X52 X55 Connector type 4 pin plug connector Table 7 3 Assignment of connector X51 Pin Signal name Signal type Meaning 1 KT IN1 I Customer key 1 2 KT IN2 Customer key 2 3 KT IN3 Customer key 3 4 M V Ground Table 7 4 Assignment of connector X52 Pin Signal name Signal type Meaning 1 KT IN4 I Customer key 4 2 KT IN5 Customer key 5 3 KT IN6 Customer key 6 4 M V Ground Table 7 5 Assignment of connector ...

Page 102: ...t any relays valves or other inductive loads Connector designation X53 X54 Connector type 4 pin plug connector Table 7 6 Assignment of connector X53 Pin Signal name Signal type Meaning 1 KT OUT1 O Output 1 lamp 2 KT OUT2 Output 2 lamp 3 KT OUT3 Output 3 lamp 4 M V Ground Table 7 7 Assignment of connector X54 Pin Signal name Signal type Meaning 1 KT OUT4 O Output 4 lamp 2 KT OUT5 Output 5 lamp 3 KT...

Page 103: ...signment of connector X60 Pin Name Type Meaning 1 P5V V 5 V power supply 2 M V Ground 3 HW1_A I Handwheel pulses track A 4 HW1_XA I Handwheel pulses track A negated 5 N C Not assigned 6 HW1_B I Handwheel pulses track B 7 HW1_XB I Handwheel pulses track B negated 8 N C Not assigned 9 P5V V 5 V power supply 10 N C Handwheel 2 pulses track A negated 11 M V Ground 12 N C Not assigned 13 N C Not assign...

Page 104: ...T address 64 7 1 4 Parameterization The specifications for assigning input and output bytes listed in the tables are set as standard addresses in the PLC by setting the following machine data MD12986 PLC_DEACT_IMAGE_LADDR_IN 6 1 Standard input image Table 7 11 Input image MCP 483C PN Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Spindle override Operating mode EB112 D 23 C 22 B 21 A 20 JOG TEACH IN...

Page 105: ...IN9 EB124 EB125 X31 pin 6 1 X31 pin 7 1 X31 pin 8 1 X31 pin 9 1 X31 pin 10 1 Signals marked with are inverse signals 1 If the 4 stage spindle override rotary switch on X31 is replaced by a 5 stage rotary switch the information here can be measured in 5 stages Input image of the handwheel Table 7 12 Input image for handwheel data Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB m 0 Handwheel 1 count...

Page 106: ...ive command in MCS WCS R11 9 axis R9 8 axis R8 6 axis R6 AB116 Unassigned customer keys T9 T10 T11 T12 T13 T14 T15 Y R2 AB117 Unassigned customer keys T1 T2 T3 T4 T5 T6 T7 T8 AB118 RESET R14 AB119 KT OUT 6 KT OUT 5 KT OUT 4 KT OUT 3 KT OUT 2 KT OUT 1 Signals marked with are inverse signals Default key assignment QSXWV LQYHUWHG 7 7 XQODEHOHG NH V 5 3 5 7 1 9 5 1 0 1 87 5 6 7 7 2 1 1 1 LQ HO VDW 1 6...

Page 107: ...ration Transportation in transportation packaging 10 58 Hz 0 15 mm 58 200 Hz 2g 3M6 in acc with EN 60721 3 3 5 9 Hz 6 2 mm 9 200 Hz 2g 2M3 in acc with EN 60721 3 2 Shock load Operation Transportation in transportation packaging 15g 11 ms 18 shocks in acc with EN 60721 3 3 15g 6 ms 18 shocks in acc with EN 60721 3 2 Protection class in acc with EN 61800 5 1 III DVC A PELV Degree of protection in ac...

Page 108: ...n of 36 W The total power consumption is then 50 W See also Other values standards Application planning Page 35 7 1 6 Spare parts and accessories Table 7 14 Spare part kits for machine control panel MCP 483C PN Name Description Qua ntity Article number Emergency Stop button 22 mm actuating element 40 mm mushroom pushbutton snap action with tamper protection latching red with holder non illuminated...

Page 109: ... 7 16 Accessories available for order Component Description Amount Article number Square key cap can be laser labeled 1 set of 90 ergo gray and 20 each of red green yellow medium gray 1 6FC5248 0AF12 0AA0 Square key cap for inscription plates 1 set of 90 clear 1 6FC5248 0AF21 0AA0 Cable set For additional MCP control devices length 500 mm 60 6FC5247 0AA35 0AA0 Removing the rotary switch Note For t...

Page 110: ...he rotary switch into the front cutout so that pressure is applied to the O ring 3 Screw the lock nut on the axis of the rotary switch from the front with a wrench width 14 tightening torque 3 Nm 4 Connect the arrow ring and rotary knob 5 Slide both parts onto the shaft of the rotary switch 6 Align the arrow point on the ring with position 0 on the scale 7 Tighten the collet nut of the rotary knob...

Page 111: ...ond rotary switch Note It is essential to use the correct tightening torques 7 2 MCP 310C PN Description The 310C PN machine control panel enables user friendly operation of the machine functions It can be used in the SINUMERIK 828D system for machine level operation of milling and turning machines All keys are designed with replaceable caps for machine specific adaptations The key caps can be fre...

Page 112: ... keys Feed control with override feed rapid traverse rotary switch with 23 positions Key operated switch four positions and three different keys Interfaces PLC I O Interface data transmission rate 100 Mbit s Nine customer specific inputs e g for illuminated pushbuttons Six customer specific outputs Handwheel connection Expansion slots Six slots for control devices d 16 mm Additional cable set requ...

Page 113: ...ontrol Feed control with override switch Slots for control devices 16 mm Program control Key operated switch Figure 7 12 Arrangement of the MCP 310C PN control elements Emergency Stop button If an EMERGENCY STOP button is to be retrofitted refer to Chapter Operator controls and display elements Page 94 of the MCP 483C PN Connectable components 7 2 MCP 310C PN PPU Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 114: ...h changeable key caps Refer to the following table for the additional replacement key caps provided for lathes in the accessories pack Key cap Symbol number Key cap Symbol number 7027 7129 7125 7130 7126 7131 7127 7132 7128 You will find article numbers for the key caps in Chapter Spare parts and accessories Page 127 Connectable components 7 2 MCP 310C PN PPU 114 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 115: ...train relief PLC I O Interface connections X20 port 1 X21 port 2 behind cover plate Equipotential bonding Feed override Customer specific inputs and outputs Figure 7 13 Rear of the MCP 310C PN with Ethernet connecting cables Equipotential bonding The equipotential bonding conductor is attached by means of an M5 screw Connectable components 7 2 MCP 310C PN PPU Manual 01 2014 6FC5397 2DP40 3BA3 115 ...

Page 116: ...output when one of the following errors is detected for the ports No physical connection to a subnet switch Incorrect transmission rate Full duplex transmission is not activated Note When the system is booting all three LEDs are lit 7 2 2 Mounting Mounting position The permitted mounting position is max 60 to the vertical Note For mounting position greater than 60 a fan must also be installed to k...

Page 117: ...0 5 Nm Figure 7 14 Panel cut out for the machine control panel MCP 310C PN Dimension drawing 5 PP In the sealing area Mounting frame Tension jack 6 parts tightening torque 0 5 Nm Figure 7 15 MCP 310C PN dimensions Connectable components 7 2 MCP 310C PN PPU Manual 01 2014 6FC5397 2DP40 3BA3 117 ...

Page 118: ...ET NOTICE Damage to cables Make sure that all cables are routed so that they do not come into contact with chafing edges See also Ordering data Page 27 Interface overview X10 Power supply interface X20 PLC I O Interface port 1 X21 PLC I O Interface port 2 X30 Interface for rotary switch feed override X31 Interface for rotary switch spindle override EMERGENCY STOP optional X51 X52 X55 Interfaces fo...

Page 119: ...tch Feed override X30 spindle override X31 Connector designation X30 X31 Connector type 2 x 5 pin plug connector according to EN 60603 13 with coding Table 7 19 Assignment of connector X30 Pin Signal name Signal type Meaning 1 N C Not assigned 2 N C Not assigned 3 M V Ground 4 N C Not assigned 5 P5 V 5 V supply 6 OV16 I Rotary override switch position value 16 7 OV8 Rotary override switch position...

Page 120: ...52 X55 Connector type 4 pin plug connector Table 7 20 Assignment of connector X51 Pin Signal name Signal type Meaning 1 KT IN1 I Customer key 1 2 KT IN2 Customer key 2 3 KT IN3 Customer key 3 4 M V Ground Table 7 21 Assignment of connector X52 Pin Signal name Signal type Meaning 1 KT IN4 I Customer key 4 2 KT IN5 Customer key 5 3 KT IN6 Customer key 6 4 M V Ground Table 7 22 Assignment of connecto...

Page 121: ... any relays valves or other inductive loads Connector designation X53 X54 Connector type 4 pin plug connector Table 7 23 Assignment of connector X53 Pin Signal name Signal type Meaning 1 KT OUT1 O Output 1 lamp 2 KT OUT2 Output 2 lamp 3 KT OUT3 Output 3 lamp 4 M V Ground Table 7 24 Assignment of connector X54 Pin Signal name Signal type Meaning 1 KT OUT4 O Output 4 lamp 2 KT OUT5 Output 5 lamp 3 K...

Page 122: ...signment of connector X60 Pin Name Type Meaning 1 P5V V 5 V power supply 2 M V Ground 3 HW1_A I Handwheel pulses track A 4 HW1_XA I Handwheel pulses track A negated 5 N C Not assigned 6 HW1_B I Handwheel pulses track B 7 HW1_XB I Handwheel pulses track B negated 8 N C Not assigned 9 P5V V 5 V power supply 10 N C Handwheel 2 pulses track A negated 11 M V Ground 12 N C Not assigned 13 N C Not assign...

Page 123: ...FF OFF PROFINET address 64 7 2 4 Parameterization The specifications for assigning input and output bytes listed in the tables are set as standard addresses in the PLC by setting the following machine data MD12986 PLC_DEACT_IMAGE_LADDR_IN 6 1 Standard input image Table 7 28 Input image MCP 310C PN Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB112 NC Stop Spindle Spindle 100 Spindle Single block J...

Page 124: ...8 1 X31 pin 9 1 X31 pin 10 1 Signals marked with are inverse signals 1 If the 4 stage rotary spindle override switch on X31 is replaced by a 5 stage rotary switch the input information here can be measured in 5 stages Input image of the handwheel Table 7 29 Input image for handwheel data Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB m 0 Handwheel 1 counter status 16 bit signed low order byte equ...

Page 125: ...7 T16 KT OUT6 6 5 4 Z Y X AB118 Unassigned customer keys T9 T10 T11 T12 WCS MCS T13 T14 T15 AB119 Unassigned customer keys T1 T2 T3 T4 T5 T6 T7 T8 Signals marked with are inverse signals Default key assignment QSXWV LQYHUWHG 7 7 XQODEHOHG NH V 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 5 3 5 7HDFK 1 9 5 0 6 0 6 XWR 5HVHW 2 FOH 6WRS HHG 6WRS FOH 6WDUW HHG 6WDUW 6LQJOH OLRFN 6SLQGOH HF 6SLQGOH QF 6SLQGOH 5LJKW...

Page 126: ...0 9 W 50 W Vibratory load Operation Transportation in transportation packaging 10 58 Hz 0 15 mm 58 200 Hz 2g in acc with EN 60068 2 6 test Fc 5 9 Hz 3 5 mm 9 200 Hz 1g in acc with EN 60068 2 6 Shock load Operation Transportation in transportation packaging 15g 11 ms 18 shocks 3 in each direction in acc with EN 60068 1 15g 11 ms 18 shocks 3 in each direction in acc with EN 60068 2 27 Protection cla...

Page 127: ...er consumption of 36 W The total power consumption is then 50 W See also Other values standards Chapter Application planning Page 35 7 2 6 Spare parts and accessories Accessories and spare parts for MCP 310C PN Name Description Amoun t Article number Emergency Stop button 22 mm actuating element 40 mm mushroom pushbutton snap action with tamper protection latching red with holder non illuminated 1...

Page 128: ... 1 set of 90 clear 1 6FC5248 0AF21 0AA0 Cable set For additional MCP control devices length 500 mm 60 6FC5247 0AA35 0AA0 Accessories pack for delivery ex works Component Description Amount Keyset Key caps for turning labeled 9 Ergo gray key caps can be labeled 30 Clear key caps can be labeled 30 Yellow backing plate for emergency stop 1 Removing the rotary switch Note For the machine control panel...

Page 129: ...he rotary switch into the front cutout so that pressure is applied to the O ring 3 Screw the lock nut on the axis of the rotary switch from the front with a wrench width 14 tightening torque 3 Nm 4 Connect the arrow ring and rotary knob 5 Slide both parts onto the shaft of the rotary switch 6 Align the arrow point on the ring with position 0 on the scale 7 Tighten the collet nut of the rotary knob...

Page 130: ...he same way to install the second rotary switch Note It is essential to use the correct tightening torques 7 3 MCP Interface PN Description In the SINUMERIK solution line control family communication with the operator panels is via PROFINET Industrial Ethernet The MCP Interface PN module enables customer specific machine control panels to be connected to a machine tool Communication is handled via...

Page 131: ...nputs 5 V 6 digital inputs 24 V 15 digital inputs 24 V each 0 15 A Validity The following description applies to the MCP Interface PN Article number 6FC5303 0AF03 0AA0 System configuration PROFINET peripherals e g PP 72 48D PN MCP Interface PN PPU 31 31 Power supply DC 24 V PROFINET PROFINET Connectable components 7 3 MCP Interface PN PPU Manual 01 2014 6FC5397 2DP40 3BA3 131 ...

Page 132: ...l equalization connection 24 VDC power supply X1 with screw connection Figure 7 22 View of MCP Interface PN LED displays Name Function Status Meaning H500 POWER OK green Lights up All internal voltages are in the setpoint range Does not light up At least one of the generated voltages has exceeded its setpoint a reset will be initiated Connectable components 7 3 MCP Interface PN PPU 132 Manual 01 2...

Page 133: ...ounting Installation The module can be attached at a suitable position via the four mounting holes e g behind the machine control panel or in the control cabinet The selection of the appropriate mounting position depends on the interfaces used and the associated maximum cable lengths Four standard torx slotted screws T20 M4 are used to attach the module MCP Interface PN dimension drawing Figure 7 ...

Page 134: ... override X31 Interface for rotary switch spindle override X40 X41 Digital inputs 24 V X51 X52 X55 Digital inputs TTL X53 X54 X56 X57 X58 Digital outputs 24 V X60 X62 Handwheel X61 Reserved X111 X112 X113 X114 Keys and LED interface S1 DIP switch for setting the MCP address S2 DIP switch for setting the handwheel signal type Connectable components 7 3 MCP Interface PN PPU 134 Manual 01 2014 6FC539...

Page 135: ... Rotary override switch position value 4 9 DI122 1 DI123 1 Rotary override switch position value 2 10 DI122 0 DI123 0 Rotary override switch position value 1 Digital inputs X40 X41 A total of six 24 V signals can be evaluated via the X40 and X41 connectors 9 0 0 0 9 N Q Q N N N Figure 7 25 Schematic circuit diagram X40 X41 Connector designation X40 X41 Connector type 4 pin plug connector Special f...

Page 136: ...e High signal level 15 V to 30 V Low signal level 3 V to 5 V Digital inputs X51 X52 X55 Only switches passive inputs may be connected via the X51 X52 and X55 connectors Typically illuminated pushbuttons are connected here The lamps in the buttons are activated via X53 X54 and X56 to X58 Note Connection miniature handheld unit Alternatively at the inputs X51 X52 and X55 one miniature handheld unit ...

Page 137: ...tomer key 0 2 DI124 1 Customer key 1 3 DI124 2 Customer key 2 4 M V Ground Table 7 36 Assignment of connector X52 Pin Signal name Type Meaning 1 DI124 3 I Customer key 3 2 DI124 4 Customer key 4 3 DI124 5 Customer key 5 4 M V Ground Table 7 37 Assignment of connector X55 Pin Signal name Type Meaning 1 DI124 6 I Customer key 6 2 DI124 7 Customer key 7 3 DI125 0 Customer key 8 4 M V Ground Connectab...

Page 138: ... 50 mA 0 0 3 LJK 6LGH 6ZLWFK 2 2 2 Figure 7 27 Block diagram X53 X54 and X56 to X58 Note Observe the utilization of the power supply The fifteen 24 V outputs are divided into 2 groups with 8 or 7 outputs each Group 1 comprises the output signals DO120 x Group 2 comprises the output signals DO121 x For each group the 24 V supply may be loaded with max 1 2 A Connector designation X53 X54 X56 X57 X58...

Page 139: ...output 7 group 1 3 DO121 0 24 V output 8 group 2 4 M V Ground Table 7 42 Assignment of connector X57 Pin Signal name Type Meaning 1 DO121 1 O 24 V output 9 group 2 2 DO121 2 24 V output 10 group 2 3 DO121 3 24 V output 11 group 2 4 M V Ground Table 7 43 Assignment of connector X58 Pin Signal name Type Meaning 1 DO121 4 O 24 V output 12 group 2 2 DO121 5 24 V output 13 group 2 3 DO121 6 24 V output...

Page 140: ... permitted NOTICE Handwheel connections The SINUMERIK 828D software can process up to three handwheels You can connect two handwheels to the PPU You can connect an additional handwheel to the machine control panel Connector designation X60 Connector type 15 pin Sub D socket Table 7 45 Assignment of connector X60 Pin Signal name Type Meaning 1 P5V V 5 V power supply 2 M V Ground 3 HW1_A I Handwheel...

Page 141: ...supply 8 M V Ground 9 HW2_A I Handwheel 2 pulses track A 10 HW2_XA I Handwheel 2 pulses track A negated 11 HW2_B I Handwheel 2 pulses track B 12 HW2_XB I Handwheel 2 pulses track B negated Digital inputs and outputs X111 X112 X113 X114 You can connect up to 80 keys and 64 LEDs The connectors are connected to the machine control panel with ribbon cables All keys signal high in the idle state open W...

Page 142: ...ock Max cable length 2 m Table 7 47 Assignment of connector X111 Pin Signal name Type Pin Signal name Type 1 Ground V 2 Ground V 3 DI112 0 I 4 DO112 0 O 5 DI112 1 6 DO112 1 7 DI112 2 8 DO112 2 9 DI112 3 10 DO112 3 11 DI112 4 12 DO112 4 13 DI112 5 14 DO112 5 15 DI112 6 16 DO112 6 17 DI112 7 18 DO112 7 19 DI113 0 20 DO113 0 21 DI113 1 22 DO113 1 23 DI113 2 24 DO113 2 25 DI113 3 26 DO113 3 27 DI113 4...

Page 143: ...1 22 DO115 1 23 DI115 2 24 DO115 2 25 DI115 3 26 DO115 3 27 DI115 4 28 DO115 4 29 DI115 5 30 DO115 5 31 DI115 6 32 DO115 6 33 DI115 7 34 DO115 7 35 DI120 4 36 DI120 5 I 37 DI120 6 38 DI120 7 I 39 Reserved 40 Reserved Table 7 49 Assignment of connector X113 Pin Signal name Type Pin Signal name Type 1 Ground V 2 Ground V 3 DI116 0 I 4 DO116 0 O 5 DI116 1 6 DO116 1 7 DI116 2 8 DO116 2 9 DI116 3 10 DO...

Page 144: ...3 DI118 5 14 DO118 5 15 DI118 6 16 DO118 6 17 DI118 7 18 DO118 7 19 DI119 0 20 DO119 0 21 DI119 1 22 DO119 1 23 DI119 2 24 DO119 2 25 DI119 3 26 DO119 3 27 DI119 4 28 DO119 4 29 DI119 5 30 DO119 5 31 DI119 6 32 DO119 6 33 DI119 7 34 DO119 7 35 DI121 4 36 DI121 5 I 37 DI121 6 38 DI121 7 I 39 Reserved 40 Reserved Table 7 51 Technical data of the inputs of X111 to X114 Parameter Value Voltage 0 V to ...

Page 145: ...OFINET address 0 The two switches S1 9 and S1 10 must remain set to ON The switches S1 1 to S1 8 define the PROFINET address For a SINUMERIK 828D the address 64 must always be assigned to the MCP Table 7 54 Switch S1 settings 1 2 3 4 5 6 7 8 9 10 Meaning ON ON ON OFF OFF OFF OFF OFF OFF OFF PROFINET address 64 The handwheel signal type is set with switch S2 1 Table 7 55 Switch S2 settings 1 Meanin...

Page 146: ...7 X112 36 X112 35 X111 38 X111 37 X111 36 X111 35 EB121 X114 38 X114 37 X114 36 X114 35 X113 38 X113 37 X113 36 X113 35 EB122 T_Critical T_High T_Low X30 6 X30 7 X30 8 X30 9 X30 10 EB123 X31 6 X31 7 X31 8 X31 9 X31 10 EB124 X55 2 X55 1 X52 3 X52 2 X52 1 X51 3 X51 2 X51 1 EB125 X41 3 X41 2 X41 1 X40 3 X40 2 X40 1 X55 3 EB126 The current temperature value of the LM77 temperature sensor in degrees Ce...

Page 147: ...13 X111 34 X111 32 X111 30 X111 28 X111 26 X111 24 X111 22 X111 20 AB114 X112 18 X112 16 X112 14 X112 12 X112 10 X112 8 X112 6 X112 4 AB115 X112 34 X112 32 X112 30 X112 28 X112 26 X112 24 X112 22 X112 20 AB116 X113 18 X113 16 X113 14 X113 12 X113 10 X113 8 X113 6 X113 4 AB117 X113 34 X113 32 X113 30 X113 28 X113 26 X113 24 X113 22 X113 20 AB118 X114 18 X114 16 X114 14 X114 12 X114 10 X114 8 X114 6...

Page 148: ...cription applies to the following electronic handwheel Designation Interface Article number Handheld electronic handwheel DC 5 V RS 422 6FC9320 5DE02 The portable electronic handwheel is intended for use in conjunction with machines A magnetic bracket and spiral connection cable can be found on its enclosure The magnetic bracket retaining magnet enables the handwheel to be attached to metallic sur...

Page 149: ...el offers a PPR count of 100 S R Handwheel Spiral connection cable 9 pin connector Figure 7 29 View of electronic portable handwheel For safe storage on non magnetic surfaces a holder Page 154 is available Output circuitry RS 422 A Load current 20 mA Pulse diagram Connectable components 7 4 Electronic handwheel PPU Manual 01 2014 6FC5397 2DP40 3BA3 149 ...

Page 150: ... r r r Connectable components 7 4 Electronic handwheel PPU 150 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 151: ...view Additional options Optionally the handheld electronic handwheel can be stored in a screw on holder The holder is mounted using three M4 screws included in the scope of delivery See also Mini handheld unit Chapter Mounting Page 157 Connectable components 7 4 Electronic handwheel PPU Manual 01 2014 6FC5397 2DP40 3BA3 151 ...

Page 152: ...VVLJQHG 8 9 s ZKLWH EURZQ JUHHQ HOORZ JUD SLQN HJHQG ZV EU JQ JH JU UV ZV EU JQ JH JU UV 56 9 Note If a connected handwheel triggers pulses while in the idle position or when there is only minimal contact connect it the opposite way round to what is stated on the label Swap The wires of terminal A with those of terminal A The wires of terminal B with those of terminal B Connectable components 7 4 ...

Page 153: ...s2 9 200 Hz 20 m s2 Shock load in acc with IEC 68 2 27 Operation Transportation in transportation packaging 100 m s2 11 ms 6 shocks 300 m s2 6 ms 6 shocks Condensation splash water and icing Not permitted Supply air Without aggressive gases dusts and oils Operation Applicable standard Temperature range Limits for relative humidity EN 60721 3 3 0 50 C 5 80 Storage Applicable standard Temperature ra...

Page 154: ...The mini handheld unit mini HHU is a small easy to handle unit for setting up and operating simple machines in the JobShop area Special attention has been paid in the design to ergonomics and logical layout of the control elements The mini HHU is connected to the control with a connection kit The mini HHU can be fixed on metal surfaces by means of the integrated magnetic clamp Key labeling can be ...

Page 155: ... Control elements of the mini handheld unit Control elements of the mini handheld unit Features of the operator controls EMERGENCY STOP button The EMERGENCY STOP button must be pressed in the following emergency situations When a person is at risk When there is a danger of the machine or workpiece being damaged Axis selection switch The axis selection switch can be used to select up to five axes T...

Page 156: ...wheel can be used to initiate movements at the selected axis using the axis selection switch Rapid traverse key The rapid traverse key increases the traversing speed of the selected axis with the axis selector switch The rapid traverse button is active both for traversing commands issued via the keys and for handwheel signals Traversing keys The and traversing keys can be used to trigger traversin...

Page 157: ...e mini handheld unit SLQ FRQQHFWRU LWK VFUHZ FDS 0DJQHWLF FODPS 6WUDLJKW FDEOH HOL FRQQHFWLQJ FDEOH Figure 7 32 Dimension drawing of the mini HHU Connectable components 7 5 Mini handheld unit PPU Manual 01 2014 6FC5397 2DP40 3BA3 157 ...

Page 158: ...ole pattern for mounting 2 Insert the connection wires through the large drill hole into the controller housing 3 Mount the flange socket with seal onto the controller housing 4 Connect the connecting cables according to the circuit diagram Connectable components 7 5 Mini handheld unit PPU 158 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 159: ...ssembled connection kit Adapter plate To install the metal flange socket in the location for plastic flange sockets an adapter plate is available Figure 7 34 Dimension drawing of the adapter plate Holder The mini HHU can be stored in a screw on holder this enables safe storage even on non magnetic surfaces The holder is secured with three M4 screws Figure 7 35 Dimension drawing of the holder Conne...

Page 160: ...WRU ODQJH VRFNHW DEOH OHQJWK P SLQ VFUHZ WHUPLQDO SLQ 86 VRFNHW SLQ 86 VRFNHW SLQ 86 VRFNHW SROH 7HUPLQDO EORFN 1RW DVVLJQHG RQWUROOHU KRXVLQJ UHHO ZLUHG 0LQL 8 RQQHFWLRQ FDEOHV 338 0 3 31 0 3 31 Figure 7 36 Connection diagram Note Mini HHU on the MCP Interface PN You can also connect the mini HHU to the MCP Interface PN module The selection switch at X51 The function keys at X52 and X55 The handw...

Page 161: ...0 3 31 RQQHFWRU RQ WKH 338 6 6 6 6 6 6 6 6 6 5x2x0 25mm 5x2x0 25mm 4x2x0 56mm sw rt bl Blue brbl Brown blue br Brown gebr Yellow brown ge Yellow grbr Gray brown gn Green grrs Gray pink gr Gray rsbr Pink brown rs Pink rtbl Red blue rt Red wsbl White blue sw Black wsge White yellow vt Violet wsgr White gray ws White wsrs White pink wsrt White red Figure 7 37 Mini HHU circuit diagram Connectable comp...

Page 162: ...on Note The mini HHU can only be operated with a Siemens machine control panel To address the mini HHU using standard addresses set the following machine data MD12986 PLC_DEACT_IMAGE_LADDR_IN 6 1 If a mini HHU is connected the functional assignment listed in the table below is valid for customer keys KT1 to KT9 On machine control panels MCP 310C PN and MCP 483C PN the customer keys are assigned to...

Page 163: ...2 KT1 F2 F1 23 22 21 X55 2 X55 1 X52 3 X52 2 X52 1 X51 3 X51 2 X51 1 EB125 KT9 F3 X55 3 Note Within the SINUMERIK control the handwheel data is processed directly by the NC and is not available to the PLC 7 5 5 Technical data Mini handheld unit Parameter Value Enabling button isolated two channel NO contact 3 positions Emergency Stop button isolated two channel NC contact locked by twisting Select...

Page 164: ...e change Within 1 minute max 0 2 K Permissible change in relative atmospheric humidity in acc with EN 60721 3 3 Class 3K5 Within 1 minute max 0 1 Dimensions Width Height Depth 180 mm 90 mm 67 mm Approx weight 0 5 kg without connecting cable Max cable length 25 m 7 5 6 Spare parts and accessories List of the spare parts The following spare parts are available Item name Article number Can be used wi...

Page 165: ...n Echterdingen Germany Phone 49 0 711 7597 0 Fax 49 0 711 7597 303 Accessories The following components are available as accessories for the mini handheld unit Component Description Article number Connection kit With terminating connector 6FX2006 1BG20 Connection kit Without terminating connector 6FX2006 1BG25 Angle box Non assembled metal version 6FX2006 1BG56 Adapter plate Non assembled plastic ...

Page 166: ...x 100 MBaud On board status display via two diagnostic LEDs The three plug in connectors for the digital inputs and outputs are 50 pin terminal posts for connecting ribbon cables The use of terminal strip converters or the direct connection of distribution boards is possible Analog signal cables can be connected directly to screw contacts on the module An external power supply unit 24 VDC is requi...

Page 167: ...Illustration URXQGLQJ VFUHZ 3 2 QWHUIDFH 6 3RUW 3RUW V Figure 7 39 PP 72 48D PN I O module Connectable components 7 6 PP 72 48D PN PPU Manual 01 2014 6FC5397 2DP40 3BA3 167 ...

Page 168: ...falls below its setpoint a reset is triggered and the PowerOK LED goes out H2 PNSync Green Lit Task system is synchronized to the bus cycle clock Not lit Task system is not synchronized to bus cycle clock Flashes 0 5 Hz Task system is synchronized to the bus cycle clock and cyclic data exchange is running H3 PNFault Red Not lit Module is operating without errors data exchange with all configured I...

Page 169: ...cabinet wall in the control cabinet The module must be installed according to EN 60204 WARNING Protection against electric shock A protective conductor must be connected using the grounding screw Mounting versions Portrait mounting at the lateral strap of the mounting plate 2x M5 or M6 screws Flat mounting at the rear wall of the mounting plate 4x M5 or M6 screws Connectable components 7 6 PP 72 4...

Page 170: ...Dimension drawing Figure 7 41 PP 72 48D PN dimensions Connectable components 7 6 PP 72 48D PN PPU 170 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 171: ...Pre assembled cable 1 Only for PP 72 48D 2 2A PN Terminal strip converter 1 SINUMERIK 828D 828D BASIC SINUMERIK 840D sl Figure 7 42 Connections of the PP 72 48D PN Interfaces Table 7 63 PP 72 48D PN I O module interfaces Interface Designation Type Power supply connection X1 Screw terminal block PLC I O Interface X2 ports 1 and 2 Socket PLC I O Interface address S1 DIP switch Digital input outputs ...

Page 172: ...y an external power supply 24 VDC The reference ground of the power supply source must each be connected with X111 X222 X333 pin 1 GND X111 X222 X333 pin 2 P24OUT then remains open Digital outputs To supply 24 VDC the digital outputs an additional external power supply source is required The power supply is connected to terminals X111 X222 and X333 via pins 47 48 49 and 50 DOCOMx Ground pins must ...

Page 173: ...t the requirements of CAT5 Data transmission speed 100 Mbps fast Ethernet The maximum length of the connections between the end device and network component or between two network components e g switch ports must not exceed 70 m Pin assignment Table 7 64 Pin assignment PROFINET X2 Port 1 and Port 2 Pin Signal name Signal type Meaning 1 TX O Transmit data 2 TX O Transmit data 3 RX I Receive data 4 ...

Page 174: ...P module The device name consists of the PROFINET name and the device number in the case of I O modules the 1st module is device number 9 Note A newly set PROFINET address will only come into effect after power OFF ON The switch positions 9 and 10 guarantee the PROFINET functionality of the module and must always be switched on 7 6 3 3 X111 X222 and X333 pin assignment Pin assignment Table 7 67 Pi...

Page 175: ...tential ground Table 7 68 Pin assignment for X222 Pin Signal name Type Pin Signal name Type 1 M GND 2 P24OUT VO 3 DI 3 0 I 4 DI 3 1 I 5 DI 3 2 I 6 DI 3 3 I 7 DI 3 4 I 8 DI 3 5 I 9 DI 3 6 I 10 DI 3 7 I 11 DI 4 0 I 12 DI 4 1 I 13 DI 4 2 I 14 DI 4 3 I 15 DI 4 4 I 16 DI 4 5 I 17 DI 4 6 I 18 DI 4 7 I 19 DI 5 0 I 20 DI 5 1 I 21 DI 5 2 I 22 DI 5 3 I 23 DI 5 4 I 24 DI 5 5 I 25 DI 5 6 I 26 DI 5 7 I 27 Not ...

Page 176: ... 27 Not assigned 28 Not assigned 29 Not assigned 30 Not assigned 31 DO 4 0 O 32 DO 4 1 O 33 DO 4 2 O 34 DO 4 3 O 35 DO 4 4 O 36 DO 4 5 O 37 DO 4 6 O 38 DO 4 7 O 39 DO 5 0 O 40 DO 5 1 O 41 DO 5 2 O 42 DO 5 3 O 43 DO 5 4 O 44 DO 5 5 O 45 DO 5 6 O 46 DO 5 7 O 47 DOCOM3 VI 48 DOCOM3 VI 49 DOCOM3 VI 50 DOCOM3 VI VI Voltage input VO Voltage Output I Signal input O Signal output GND Reference potential g...

Page 177: ... X333 are assigned analogously 3LQ QXPEHU 5HFHLYHU W SRZHU VXSSO VWDELOL HG 5HFHLYHU 5HFHLYHU 3 287 9 0 9 9 When using the internal power supply P24OUT When using the external power supply P24OUText Figure 7 43 Terminal assignment for the digital inputs Power supply for digital inputs X111 X222 X333 Pin 2 The internal power supply P24OUT is taken from the general power supply of module X1 pin 2 P2...

Page 178: ...the digital outputs The following figure shows an example of the terminal assignment for the digital outputs on connector X111 Connectors X222 and X333 are assigned analogously W SRZHU VXSSO 9 VWDELOL HG 3LQ QXPEHU ULYHUV ULYHUV ULYHUV 5HOD V 9 9 2 20 1 M 0 Figure 7 44 Terminal assignment for the digital outputs NOTICE Protection against short circuit A max current of Iout 0 25 A at X111 X222 X333...

Page 179: ...ive load 2 Hz Lamp 11 Hz 1 UH_typical VCC IOUT RON VCC Current operating voltage IOUT Output current Maximum short circuit current 4 A max 100 μs VCC 24 V RON Maximum internal resistance 0 4 Ω 2 Where demand factor is 100 all outputs active Incorrect connection causes neither high level nor destruction of the outputs 7 6 4 Parameter assignment 7 6 4 1 Input output images Input image The image comp...

Page 180: ...DI 7 1 Pin11 DI 7 0 n 8 Pin26 DI 8 7 Pin25 DI 8 6 Pin24 DI 8 5 Pin23 DI 8 4 Pin22 DI 8 3 Pin21 DI 8 2 Pin20 DI 8 1 Pin19 DI 8 0 Table 7 72 Input image of analog inputs for the 1st I O module m 56 Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 m 0 Analog Status Byte 0 m 1 Analog Status Byte 1 m 2 Analog Status Byte 2 m 3 Analog Status Byte 3 m 4 AI 0 15 AI 0 14 AI 0 13 AI 0 12 AI 0 11 AI 0 10 AI 0 9 ...

Page 181: ...ontrol Byte 3 m 4 AO 0 15 AO 0 14 AO 0 13 AO 0 12 AO 0 11 AO 0 10 AO 0 9 AO 0 8 m 5 AO 0 7 AO 0 6 AO 0 5 AO 0 4 AO 0 3 AO 0 2 AO 0 1 AO 0 0 m 6 AO 1 15 AO 1 14 AO 1 13 AO 1 12 AO 1 11 AO 1 10 AO 1 9 AO 1 8 m 7 AO 1 7 AO 1 6 AO 1 5 AO 1 4 AO 1 3 AO 1 2 AO 1 1 AO 1 0 7 6 4 2 Diagnostics via input image Table 7 75 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 d 0 count_2 count_...

Page 182: ...ent operating mode an input voltage is too high The hardware may become damaged destroyed as a result The PNFault LED is activated The outputs are disabled 1 The value 0x80 is stored in Status Byte 1 It is essential that a Pt100 element is connected to terminals 3 4 or 7 8 The module must be restarted with Power ON following elimination of the error 2 Reserved 3 Overload at the outputs The PNFault...

Page 183: ...Bit3 Bit1 Bit0 m 0 0 0 0 0 0 0 0 0 m 1 Error bit 0 0 0 0 0 0 0 7 6 5 Technical data PP 72 48D PN I O module Parameter Value Input voltage 24 V DC 20 15 Power consumption at rated load without digital outputs 17 W Degree of protection in acc with EN 60529 IP00 Protection class in acc with EN 61800 5 1 III DVC A PELV Shock load during transportation in transportation packaging Free fall 1 m Approval...

Page 184: ... for detecting temperatures or controlling hydraulic workholders can be implemented via analog inputs outputs PROFINET IO connection max 100 MBaud On board status display via six LEDs The three plug in connectors for the digital inputs and outputs are 50 pin terminal posts for connecting ribbon cables The use of terminal strip converters or the direct connection of distribution boards is possible ...

Page 185: ...Illustration URXQGLQJ VFUHZ 6KLHOG FRQQHFWLRQ 352 1 7 6 3RUW 3RUW V Figure 7 45 PP 72 48D 2 2A PN I O module Connectable components 7 7 PP 72 48D 2 2A PN PPU Manual 01 2014 6FC5397 2DP40 3BA3 185 ...

Page 186: ...logic voltages falls below its setpoint a reset is triggered and the PowerOK LED goes out H2 PNSync Green Lit Task system is synchronized to the bus cycle clock Not lit Task system is not synchronized to bus cycle clock Flashes 0 5 Hz Task system is synchronized to the bus cycle clock and cyclic data exchange is running H3 PNFault Red Not lit Module is operating without errors data exchange with a...

Page 187: ...binet wall in the control cabinet The module must be installed according to EN 60204 WARNING Protection against electric shock A protective conductor must be connected using the grounding screw Mounting versions Portrait mounting at the lateral strap of the mounting plate 2x M5 or M6 screws Flat mounting at the rear wall of the mounting plate 4x M5 or M6 screws Connectable components 7 7 PP 72 48D...

Page 188: ...Dimension drawing Figure 7 47 PP 72 48D 2 2A PN dimension drawing Connectable components 7 7 PP 72 48D 2 2A PN PPU 188 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 189: ...e assembled cable 1 Only for PP 72 48D 2 2A PN Terminal strip converter 1 SINUMERIK 828D 828D BASIC SINUMERIK 840D sl Figure 7 48 PP 72 48D 2 2A PN connections Interface overview Table 7 81 Interfaces of the PP 72 48D 2 2A PN I O module Interface Designation Type Power supply connection X1 Screw terminal block PROFINET IO X2 ports 1 and 2 Socket Analog inputs outputs X3 Terminal block PROFINET add...

Page 190: ...rd in the PLC I Os If this is not the case in exceptional circumstances the ground connection should be made on the grounding rail of the control cabinet See also EMC Installation Guideline Configuration Manual Table 7 82 Requirements of the DC power supply Rated voltage According to EN 61131 2 24 V DC Voltage range mean value 20 4 V DC to 28 8 V DC Voltage range dynamic 18 5 to 30 2 V DC Voltage ...

Page 191: ... outputs are used simultaneously NOTICE Protection against short circuit It is the user s responsibility to ensure that the max current consumption per DOCOMx pin X111 X222 X333 Pins 47 48 49 50 does not exceed 1 A The power supply 24 V DC for the digital outputs must therefore be connected to all 4 pins per DOCOMx X111 X222 X333 pins 47 48 49 50 Analog inputs outputs The inputs and outputs are su...

Page 192: ...The 24 V direct voltage must be configured as an extra low voltage with protective separation DVC A or PELV Power cables Table 7 84 Cable specification for X1 Features Version Connection option Up to 2 5 mm2 Current carrying capacity max 10 A Max cable length 10 m Use flexible cables with a cross section of 0 25 to 2 5 mm2 or AWG 23 to AWG 13 for wiring the power supply according to the maximum oc...

Page 193: ...the requirements of CAT5 Data transmission speed 100 Mbps fast Ethernet The maximum length of the connections between the end device and network component or between two network components e g switch ports must not exceed 70 m Pin assignment Table 7 85 Pin assignment PROFINET X2 Port 1 and Port 2 Pin Signal name Signal type Meaning 1 TX O Transmit data 2 TX O Transmit data 3 RX I Receive data 4 N ...

Page 194: ...module The device name consists of the PROFINET name and the device number in the case of I O modules the 1st module is device number 9 Note A newly set PROFINET address will only come into effect after power OFF ON The switch positions 9 and 10 guarantee the PROFINET functionality of the module and must always be switched on 7 7 3 3 X111 X222 and X333 pin assignment Pin assignment Table 7 88 Pin ...

Page 195: ...tial ground Table 7 89 Pin assignment for X222 Pin Signal name Type Pin Signal name Type 1 M GND 2 P24OUT VO 3 DI 3 0 I 4 DI 3 1 I 5 DI 3 2 I 6 DI 3 3 I 7 DI 3 4 I 8 DI 3 5 I 9 DI 3 6 I 10 DI 3 7 I 11 DI 4 0 I 12 DI 4 1 I 13 DI 4 2 I 14 DI 4 3 I 15 DI 4 4 I 16 DI 4 5 I 17 DI 4 6 I 18 DI 4 7 I 19 DI 5 0 I 20 DI 5 1 I 21 DI 5 2 I 22 DI 5 3 I 23 DI 5 4 I 24 DI 5 5 I 25 DI 5 6 I 26 DI 5 7 I 27 Not ass...

Page 196: ...7 Not assigned 28 Not assigned 29 Not assigned 30 Not assigned 31 DO 4 0 O 32 DO 4 1 O 33 DO 4 2 O 34 DO 4 3 O 35 DO 4 4 O 36 DO 4 5 O 37 DO 4 6 O 38 DO 4 7 O 39 DO 5 0 O 40 DO 5 1 O 41 DO 5 2 O 42 DO 5 3 O 43 DO 5 4 O 44 DO 5 5 O 45 DO 5 6 O 46 DO 5 7 O 47 DOCOM3 VI 48 DOCOM3 VI 49 DOCOM3 VI 50 DOCOM3 VI VI Voltage input VO Voltage Output I Signal input O Signal output GND Reference potential gro...

Page 197: ...333 are assigned analogously 3LQ QXPEHU 5HFHLYHU W SRZHU VXSSO VWDELOL HG 5HFHLYHU 5HFHLYHU 3 287 9 0 9 9 When using the internal power supply P24OUT When using the external power supply P24OUText Figure 7 49 Terminal assignment for the digital inputs Power supply for digital inputs X111 X222 X333 Pin 2 The internal power supply P24OUT is taken from the general power supply of module X1 pin 2 P24 ...

Page 198: ...e digital outputs The following figure shows an example of the terminal assignment for the digital outputs on connector X111 Connectors X222 and X333 are assigned analogously W SRZHU VXSSO 9 VWDELOL HG 3LQ QXPEHU ULYHUV ULYHUV ULYHUV 5HOD V 9 9 2 20 1 M 0 Figure 7 50 Terminal assignment for the digital outputs NOTICE Protection against short circuit A max current of Iout 0 25 A at X111 X222 X333 w...

Page 199: ...aximum switching frequency Resistive load 100 Hz Inductive load 2 Hz Lamp 11 Hz 1 UH_typical VCC IOUT RON VCC Current operating voltage IOUT Output current Maximum short circuit current 4 A max 100 μs VCC 24 V RON Maximum internal resistance 0 4 Ω 2 Where demand factor is 100 all outputs active Incorrect connection causes neither high level nor destruction of the outputs 7 7 3 6 Analog X3 inputs o...

Page 200: ...nel 2 analog input 8 AI2 I Channel 2 analog input 9 AO3 O Channel 3 current and voltage output 10 AO3 O Channel 3 current and voltage output 11 AO4 O Channel 4 current and voltage output 12 AO4 O Channel 4 current and voltage output The analog signal to be measured is connected to the terminals AI 1 and AI 2 AI stands for Analog Input The CO Current Output and CI Current Input terminals supply the...

Page 201: ...n from overvoltage If the PT100 operating mode is selected the hardware is protected against overvoltage The following mechanisms are triggered in the event of an error 1 An error bit is set which is then communicated to the PLC 2 The module is shut down Measurement using a 4 wire connection system Notes regarding the connection and operation of PT100 resistors This enables the module to supply X3...

Page 202: ... the jumper at connector X3 Note Measuring accuracy The accuracy of the temperature input becomes poorer The resistance of the connecting cable of the jumpered connecting cable falsifies the measurement Analog outputs The module has two analog outputs These can optionally be assigned parameters as voltage or current output Note The analog outputs are only enabled following the parameter assignment...

Page 203: ...oad impedance 600 ohm 7 7 4 Assigning parameters 7 7 4 1 Input output images Input image The image comprises 3 slots n m d start address see Addressing the I O modules Page 75 Slot 1 Digital inputs DI n 0 n 8 9 byte X222 P3 P10 are rapid inputs Slot 2 2 analog inputs AI m 0 m 7 8 byte Slot 3 Diagnostics d 0 d 1 Table 7 98 Input image of digital inputs for the 1st I O module n 0 Terminal Byte Bit7 ...

Page 204: ...atus Byte 0 m 1 Analog Status Byte 1 m 2 Analog Status Byte 2 m 3 Analog Status Byte 3 m 4 AI 0 15 AI 0 14 AI 0 13 AI 0 12 AI 0 11 AI 0 10 AI 0 9 AI 0 8 m 5 AI 0 7 AI 0 6 AI 0 5 AI 0 4 AI 0 3 AI 0 2 AI 0 1 AI 0 0 m 6 AI 1 15 AI 1 14 AI 1 13 AI 1 12 AI 1 11 AI 1 10 AI 1 9 AI 1 8 m 7 AI 1 7 AI 1 6 AI 1 5 AI 1 4 AI 1 3 AI 1 2 AI 1 1 AI 1 0 Output image The image comprises 2 slots n m start address Sl...

Page 205: ... Table 7 102 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 d 0 count_2 count_1 count_0 T_Alarm_2 T_Alarm_1 Diag_2 Diag_1 Diag_0 d 1 Status_1 Table 7 103 Messages in byte 0 Bit Signal name Message 7 count_2 alive and well 2 6 count_1 alive and well 1 5 count_0 alive and well 0 4 T_Alarm_2 Temperature not within the operating temperature range defined for the module 3 T_Alarm_...

Page 206: ...e outputs are disabled 1 The value 0x80 is stored in Status Byte 1 Check the loads at the analog output The module must be restarted with Power ON following elimination of the error 4 Incorrect operating mode selection e g temperature measurement at the analog outputs Selection of operating mode is rejected If selected correctly the module switches to cyclic operation 5 Internal error system error...

Page 207: ...g is made this will be applied and will subsequently no longer be reset If a reset is initiated by the user this is interpreted as an error Type of control The control type must be specified in the Analog Control Byte m 1 bit 0 so that the 16 bit input and output values from and for the analog module are correctly interpreted by the control In the SINUMERIK 828D control the value 1 must be entered...

Page 208: ... output 0 1 Current output 1 0 Impermissible operating mode 1 1 Operating mode 4th channel Bit 7 Bit 6 No operating mode 0 0 Voltage output 0 1 Current output 1 0 Impermissible operating mode 1 1 Checkback signal of the operating modes The set operating modes are saved in the input image in Status Byte 0 This value must be compared with Control Byte 0 in the output image If these are different an ...

Page 209: ...ssed word by word The analog values are provided as 16 bit integer values Depending on the operating mode the measured values must be converted using the following factors in order to achieve the corresponding physical value Voltage V Current mA Temperature C Factor AI 0 00151947 0 003051758 0 1 Factor AO 0 000381469 0 0007629 Calculation 16 bit value hex or dec factor measured value Connectable c...

Page 210: ...perating mode 16 bit value hex 16 bit value dec Factor Current value V Overflow Deactivation Overrange Up to 23 5 mA 0x1999 6553 0 003051758 20 mA 0x0CCC 3277 10 mA 0x0000 0 0 mA 0xF333 3277 10 mA 0xE666 6553 20 mA Underrange Up to 23 5 mA Underflow Deactivation Table 7 109 Measured values in the temperature measurement operating mode 16 bit value hex 16 bit value dec Factor Temperature value V Ov...

Page 211: ...be observed Analog outputs Table 7 110 Measured values in the voltage output operating mode 16 bit value hex 16 bit value dec Factor Voltage value V Overflow Deactivation Overrange Up to 10 5 V 0x6666 26214 0 000381469 10 V 0x4CD1 19665 7 5 V 0x199B 6555 2 5 V 0x0000 0 0 V 0xE665 6555 2 5 V 0xB32F 19665 7 5 V 0x999A 26214 10 V Underrange Up to 10 5 V Underflow Deactivation Table 7 111 Measured val...

Page 212: ... 16 19B5 16 0 Diagnostics IB50 16 2 IB51 16 0 16 0 16 0 16 7 PNFault LED off off off on Troubleshooting Deactivating activating Table 7 113 Measured values and responses in the current measurement operating mode Address Current 20 mA 0 mA 5 mA 20 mA 22 mA Operating mode QB72 16 AA 16 AA 16 AA 16 AA Format QB73 16 1 16 1 16 1 16 1 Value QW76 16 0 16 199B 16 6666 16 70A5 Value QW78 16 0 16 199B 16 6...

Page 213: ... 2 2A PN I O module Parameter Value Input voltage 24 V DC 20 15 Power consumption at rated load without digital outputs 19 W Power loss 18 W Rated current 0 7 A Shock load during transportation in transportation packaging Free fall 1 m Degree of protection in acc with EN 60529 IP00 Protection class in acc with EN 61800 5 1 III DVC A PELV Approvals CE cULus Heat dissipation Open circuit ventilation...

Page 214: ...mm Weight approx 0 9 kg 7 8 NX10 3 7 8 1 Description Properties Using this module you can expand the performance of an axis grouping of the SINUMERIK 828D CNC automation system With an NX10 3 Numeric Control Extension the PPU is able to control up to 8 axes Connectable components 7 8 NX10 3 PPU 214 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 215: ... the information provided on the side mounted type plate after the equipment has been mounted Since the type plate is located on the right hand side of the housing which is the side typically used to connect to the SINAMICS S120 module we recommend that you make a note of the serial number of the NX10 3 prior to assembly Connectable components 7 8 NX10 3 PPU Manual 01 2014 6FC5397 2DP40 3BA3 215 ...

Page 216: ...FRQGXFWRU FRQQHFWLRQ 0 1P 6HULDO LQWHUIDFH QR IXQFWLRQ 7 SH SODWH V 6KLHOG FRQQHFWLRQ 5 3 Figure 7 53 Illustration of the NX10 3 without cover LEDs for status display The following status displays on the NX10 3 provide information about the module state LEDs Color Status Description RDY Off Electronic power supply outside permissible tolerance range Green Continuous light NX10 3 is ready for opera...

Page 217: ... communication and cyclic communication is not running Red Continuous light At least one CU_LINK fault is present CU_LINK is not ready for operation e g after switching on RESET button The RESET button is on the front of the module under the cover Note When the pushbutton is actuated the locally connected drive systems are brought to a standstill with no feedback to the control In other words the ...

Page 218: ...emove the spacers from the NX 2 Position the NX on the left hand side of the Line Module The mounting fixtures fit exactly in the five cutouts on the NX 3 Push the two units together 4 Press down on the NX until it engages and is securely connected to the Line Module Connectable components 7 8 NX10 3 PPU 218 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 219: ...55 NX10 3 dimensions 7 8 3 Connecting Power supply X124 Connector designation X124 Connector type Screw terminal 2 Max connectable cross section 2 5 mm2 Connectable components 7 8 NX10 3 PPU Manual 01 2014 6FC5397 2DP40 3BA3 219 ...

Page 220: ... the bridges in the connector 20 A at 55 C Note Current consumption The current consumption increases by the current consumption of DRIVE CLiQ and the digital outputs X122 digital inputs outputs Connector designation X122 Connector type Spring loaded terminal 1 Max connectable cross section 0 5 mm2 Table 7 117 Pin assignment for X122 Pin Signal name Meaning 1 DI0 Digital input 0 2 DI1 Digital inpu...

Page 221: ...e electrical isolation for these digital inputs Table 7 118 Technical data for X122 Parameter Value Current consumption Typical 10 mA at 24 V DC Galvanic isolation The reference potential is terminal M1 As an input Voltage 3 V to 30 V Current consumption Typical 10 mA at 24 V DC Signal level including ripple High signal level 15 V to 30 V Low signal level 3 V to 5 V Signal propagation times Inputs...

Page 222: ...be shielded 2 Jumper open electrical isolation for digital inputs DI 3 can be parameterized as either input or output Figure 7 56 Connection example NX10 3 See also For the pin assignment of the DRIVE CLiQ interfaces X100 X103 please refer to Chapter DRIVE CLiQ Page 84 For further information on DC voltage and standards please see Chapter Power supply connection Page 69 Connectable components 7 8 ...

Page 223: ...current 1 6 A PE ground connection On housing with M5 3 Nm screw Heat dissipation Open circuit ventilation Pollution degree in acc with EN 61800 5 1 2 Protection class in acc with EN 61800 5 1 III DVC A PELV Degree of protection in acc with EN 60529 IP20 Approvals cULus Mounting position Vertical Dimensions Width Height Depth 25 mm 414 mm 272 mm Weight approx 2 58 kg Connectable components 7 8 NX1...

Page 224: ......

Page 225: ...rtation in transportation packaging Storage in transport packaging 3M1 in acc with EN 60721 3 3 2M3 in acc with EN 60721 3 2 1M2 in acc with EN 60721 3 1 Mounting position Vertical Dimensions Width Height Depth PPU vertical 310 mm 380 mm 105 mm PPU horizontal 483 mm 220 mm 105 mm Weight approx 4 5 kg See also Further technical data for the PPU can be found in the following sections Transport and S...

Page 226: ......

Page 227: ... required for data transmission supplied by the manufacturer is suitably located on the machine to achieve the best transmission receiving conditions Connection to the SINUMERIK 828D uses an RS232 modem cable Please note that optimum transmission quality can only be guaranteed if the cable is no more than 3 m long A SIM card is not included in the GSM modem scope of delivery The users have to choo...

Page 228: ...P Figure 9 1 SINAUT MD720 3 interfaces The following figure shows the standard way in which the GSM modem is connected to a PPU 6 7 s 338 UHDU 0RGHP FDEOH 1 1 QWHQQD 17 05 5 9 6 1 8 7 31 31 1 86 56 60 56 6 1 87 0 Figure 9 2 Connecting SINAUT MD720 3 to the PPU Spare parts and accessories 9 1 SINAUT modem PPU 228 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 229: ...is 16 byte input data and 16 byte output data As a device the PN PN coupler has two PROFINET interfaces each of which is linked to a subnet During configuring two I O devices are made from this one PN PN coupler this means that there is one I O device for each station with its own subnet The other part of PN PN coupler is called the coupling partner Once configuring has been completed the two part...

Page 230: ...re Installation and Operating Manual 9 2 2 Configuration Requirements Please observe the following preconditions when configuring For SINUMERIK 828D the PN PN Coupler20 name is already permanently defined as a consequence the name must be exactly the same in the connected subnet The PN PN coupler has the IP address 192 168 214 20 permanently set The I O address area is 16 bytes from 96 111 index m...

Page 231: ...etworks You can find this tool in the Internet under the following address http support automation siemens com WW view en 67460624 Configuration The device name must be defined in the following cases When commissioning for the first time When a device is replaced The PC must be connected using a crossover cable with e g X2 at the PN PN coupler Procedure 1 Under Tools select Set PG PC interface TCP...

Page 232: ...de dialog 6 Enter PN PN Coupler20 as a device name This designation is mandatory so that the device will be detected See also Addressing the I O modules Page 75 Spare parts and accessories 9 2 PN PN coupler PPU 232 Manual 01 2014 6FC5397 2DP40 3BA3 ...

Page 233: ...ntegration into higher level automation and power management systems They can be used for both single phase and multi phase measurements in 3 and 4 conductor power supply systems TN TT IT You require a PAC PROFINET expansion module article number 7KM 9300 0AE00 0AA0 for the communication between the PPU and the SENTRON PAC Further information concerning the operation and the commissioning of the S...

Page 234: ...s Dimensions W x H x D 96 x 96 x 56 mm 96 x 96 x 82 mm Overall depth Without module With module 51 mm 73 mm 77 mm 99 mm Protection class II Degree of protection at front IP65 Slots for expansion modules 1 2 Operating temperature 10 to 55 C Relative humidity in operation at 25 C without condensation 95 Degree of contamination 2 Approvals CE cULus C Tick GOST CE cULus GOST Further information You ca...

Page 235: ...oads with a high inrush current can be smoothly switched on If required 50 extra power is made available for 5 seconds Selection and ordering data Description Article number Stabilized power supply SITOP lite 10 A 24 VDC 1 phase 6EP1334 1LB00 Stabilized power supply SITOP smart 10 A 24 VDC 1 phase 6EP1334 2BA01 Stabilized power supply PSU100S 20 A 24 VDC 1 phase 6EP1336 2BA10 Stabilized power supp...

Page 236: ...1 A Number of poles 50 Pollution degree in acc with EN 61800 5 1 2 Protection class in acc with EN 61800 5 1 II Applicable standards IEC 60664 DIN VDE 0110 Ambient temperature Operation Storage transport 20 55 C 40 70 C Mounting position Any Dimensions Width Height Depth 151 mm 50 mm 40 mm Weight approx 0 15 kg Spare parts and accessories 9 5 Terminal strip converter PPU 236 Manual 01 2014 6FC5397...

Page 237: ...LiQ Hub Module DP Distributed I O DRAM Dynamic Random Access Memory DRIVE CLiQ Drive Component Link with IQ EMC Electromagnetic compatibility EN European standard ESD Electro Static Discharge elektrostatische Entladung GSM Global System for Mobile Communications Worldwide standard for wireless transmission of voice data fax and text messages SMS LEDs Light emitting diode light emitting diode displ...

Page 238: ... sensor modules SME Sensor Module External S R Steps per revolution Pulses per revolution SRAM Static Random Access Memory Static memory battery backed NV SRAM Non Volatile Static Random Access Memory Non volatile memory USB Universal Serial Bus Bus system for connecting additional devices to a computer VDE Association of Electrical Engineering Electronics and Information Technology Germany Append...

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Page 240: ......

Page 241: ... PN 132 DRIVE CLiQ Connectable components 86 Interface 84 Wiring rules 55 DRIVE CLiQ Hub Module 86 DRIVE CLiQ wiring Safety Integrated functions 63 64 65 66 with NX 61 62 63 64 66 without NX 60 65 E Emergency Stop circuit MCP 310C PN 113 MCP 483C PN 95 Equipotential bonding 37 F Function impairing dust 41 G Grounding connections 37 Grounding measures 35 H Handwheel Portable 148 I I O module DIP sw...

Page 242: ...assignment Digital inputs outputs 76 78 DRIVE CLiQ 84 Ethernet 71 Handwheels 87 Power supply 69 PROFINET 73 RS232 90 PN PN coupler Device name 231 PROFINET IO network 229 Power cables 37 192 Power supply 24 V DC 69 I O module 172 PP 72 48D PN External power supply 172 Status indicator 168 PT100 Terminal assignment 202 R Radio interference 41 S Sensor Module 86 Servo motor 26 Shield contact 200 Shi...

Page 243: ...HU 163 NX10 3 223 Power supply NX10 3 220 PP 72 48D 2 2A PN 213 PP 72 48D PN 183 PPU 225 Terminal strip converter 236 Terminal Module 86 Topology SINAMICS S120 booksize 60 61 63 64 SINAMICS S120 chassis booksize 62 65 66 Torque motor 26 Type plates I O module 168 186 NX10 3 215 PPU 22 W Wiring rules DRIVE CLiQ 55 Index PPU Manual 01 2014 6FC5397 2DP40 3BA3 243 ...

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