Siemens SINAMICS SL150 6SL39616RC100AA02 Page 30 Operating Instructions & Installation Instructions Download

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One power stack adapter (PSA) and one SINAMICS SITOR interface are installed and wired

on each of the three control compartments. One adapter is used in each case for the thyristors

in one phase.

3.2.3

3 adapters for PSA and SINAMICS SITOR interface in closed-loop control cabinet

(option A25)

The adapters adapt the SINAMICS closed-loop control to existing power units employing

SITOR technology. The option is used with the 6-pulse circuit of a three-phase cycloconverter.
One power stack adapter (PSA) and one SINAMICS SITOR interface are installed and wired

on each of the three control compartments. One adapter is used in each case for the thyristors

in one phase. The control panels are mounted in the closed-loop control cabinet.

3.2.4

6 adapters for PSA and SINAMICS SITOR interface on control compartment

(option A26)

The adapters adapt the SINAMICS closed-loop control to existing power units employing

SITOR technology. The option is used with the 12-pulse circuit of a 2 x three-phase

cycloconverter.
One power stack adapter (PSA) and one SINAMICS SITOR interface are installed and wired

on each of the six control compartments. One adapter is used in each case for the thyristors in

one phase.

3.2.5

6 adapters for PSA and SINAMICS SITOR interface in additional cabinet (option

A27)

The adapters adapt the SINAMICS closed-loop control to existing power units employing

SITOR technology. The option is used with the 12-pulse circuit of a 2 x three-phase

cycloconverter.
One power stack adapter (PSA) and one SINAMICS SITOR interface are installed and wired

on each of the six control compartments. One adapter is used in each case for the thyristors in

one phase. The control panels are installed in an additional cabinet.

Description
3.2 Options

SINAMICS SL150 6SL39616RC100AA02

Operating Instructions Rev.201910281458 EXAMPLE

Summary of Contents for SINAMICS SL150 6SL39616RC100AA02

Page 1: ...www siemens com drives Medium Voltage Drive SINAMICS SL150 Type 6SL39616RC100AA02 Operating Instructions Installation Instructions Edition 10 2019 This documentation pertains to EXAMPLE ...

Page 2: ...28 10 2019 14 58 V18 00 ...

Page 3: ...tructions This documentation pertains to EXAMPLE Edition 10 2019 Introduction 1 Safety information 2 Description 3 Preparations for use 4 Mounting 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service Support A Technical specifications and drawings B ...

Page 4: ...ose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these...

Page 5: ...rotection in electromagnetic fields 21 2 8 Residual risks 21 2 9 Security information 23 3 Description 25 3 1 Closed loop control 25 3 1 1 Touch screen operator panel 25 3 1 2 Description of the components 26 3 1 2 1 SINAMICS Control Unit 26 3 1 2 2 SIMOTION Control Unit 26 3 1 2 3 DRIVE CLiQ interface 26 3 1 2 4 CBE20 and CBE30 communication modules 27 3 1 2 5 Terminal Modules 27 3 1 2 6 Voltage ...

Page 6: ...eparations for use 39 4 1 Notes for system integrators 39 4 1 1 Requirements for the circuit breaker provided by the customer 39 4 2 Requirements when mounting and installing the device 41 4 2 1 Requirements for installation location 41 4 2 2 Requirements placed on the levelness of the floor 42 4 3 Inspections when receiving the delivery 42 4 3 1 Checking shock and tilt indicators 42 4 3 2 Checkin...

Page 7: ...11 Interconnecting optional connections 68 6 12 Fastening the cable ducts with cable ties 69 7 Commissioning 71 8 Operation 73 8 1 Safety instructions for operation 73 8 2 Fault and system messages 74 8 2 1 Diagnostics 74 8 2 1 1 Diagnostics via LEDs 74 9 Maintenance 75 9 1 Safety instructions for maintenance 75 9 2 Opening the device 77 9 3 Preventive maintenance 77 9 3 1 Visual inspections 78 9 ...

Page 8: ...nd display elements 34 Figure 3 6 Fan with option M54 37 Figure 4 1 Circuit breaker control 41 Figure 4 2 Example of attaching and displaying the shock and tilt indicators 43 Figure 4 3 Example illustration of centers of gravity 45 Figure 4 4 Lifting bar label 47 Figure 4 5 Securing the lifting rods 47 Figure 4 6 Transporting a transportation unit still in packaging with a crane 49 Figure 4 7 Exam...

Page 9: ...Figure 9 1 Change the battery in the fan battery module 80 Table of contents SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 9 ...

Page 10: ...Table of contents SINAMICS SL150 6SL39616RC100AA02 10 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 11: ... of other persons and to avoid material damage carefully follow these instructions when carrying out any work If you have suggestions for improving the document please contact our Service Center Page 89 1 2 Text format features Text format features You can find the following text format features in these instructions 1 Handling instructions are always formatted as a numbered list Always perform th...

Page 12: ...Introduction 1 2 Text format features SINAMICS SL150 6SL39616RC100AA02 12 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 13: ...n this documentation may only be operated by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Because of their training and experience qualified personnel can recognize any risks involved with handling these products systems and avoid any possible dangers 2 3 The 5 safety rules Fo...

Page 14: ...he connected machine is still turning high voltages can remain for a prolonged length of time High voltages can cause death or serious injury if the safety rules are not observed or if the equipment is handled incorrectly Operate the device properly Always follow the The five safety rules Page 13 when performing any work Service and maintain the device regularly and correctly Danger as a result of...

Page 15: ...ury or damage to property Observe the instructions regarding installation and operation Always take protective measures before touching any components Do not remove any covers Risk of burns due to hot component surfaces Certain components e g heat sinks and reactors can become very hot during operation These components can remain hot for a long time after operation Contact can result in serious in...

Page 16: ...gnetic fields in electrical power engineering installations Electromagnetic fields are generated during operation of electrical power engineering installations Electromagnetic fields can interfere with electronic devices These devices can malfunction if electromagnetic fields are present WARNING Interference with pacemakers The functioning of cardiac pacemakers could be impaired by electromagnetic...

Page 17: ...screen 10 cm Electronic components should not be brought into contact with electrically insulating materials such as plastic foil plastic parts insulating table supports or clothing made of synthetic fibers Bring components into contact only with ESD compliant materials e g ESD tables ESD surfaces ESD packaging Only carry out measurements on the components if one of the following conditions is met...

Page 18: ... find the ambient and operating temperatures to be adhered to in the technical data If the described environmental conditions are not observed warranty claims and other claims may be rejected Explosions If you operate the device in a hazardous zone explosions can occur which can cause death serious injuries or material damage Never operate the device in an explosive atmosphere hazardous zone Non o...

Page 19: ...mbly instructions Separate cabinet units are connected properly cables and busbars All instructions for EMC compatible installation cabling shielding grounding and for adequate auxiliary power supply are to be observed Commissioning is only to be performed by qualified personnel trained for that purpose in accordance with the commissioning instructions System configuration is carried out by an exp...

Page 20: ...tenance and access by unauthorized persons can lead to accidents The results can be death serious bodily injury or damage to property Install the device in electrical rooms where only qualified personnel have access If this is not possible then ensure that a barrier prevents uncontrolled access Use safety fences and appropriate signs for example to prevent unauthorized entry to the zone that has b...

Page 21: ...omagnetic fields are subject to regulations BGV B11 and BGR B11 stipulated by the German statutory industrial accident insurance institution Display adequate hazard warning notices on the installation Place barriers around hazardous areas Take measures e g using shields to reduce electromagnetic fields at their source Make sure that personnel are wearing the appropriate protective gear 2 8 Residua...

Page 22: ...re errors Operating and or environmental conditions outside of the specification External influences damage For instance a fault can have the following effects Extraordinarily high temperatures including open fires as a result of the fault Emissions of light noise particles or gases Devices with Open Type IP20 degree of protection must be installed in an electrical room or a comparable environment...

Page 23: ...etworks In order to protect plants systems machines and networks against cyber threats it is necessary to implement and continuously maintain a holistic state of the art industrial security concept Siemens products and solutions only form one element of such a concept Customer is responsible to prevent unauthorized access to its plants systems machines and networks Systems machines and components ...

Page 24: ...w de view 109751848 en Security Guidelines for SIMATIC HMI devices Manual Notes relating to Industrial Security for HMI devices are available here https support industry siemens com cs de en view 109481300 Safety information 2 9 Security information SINAMICS SL150 6SL39616RC100AA02 24 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 25: ...panel The operator panel communicates with the drive via Ethernet The operator panel has the following functions Touch screen operation Screen saver Language switching Local operation TRACE function Display of converter faults and alarms Fault memory can be read out via USB SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 25 ...

Page 26: ... the central control module of the drive s open loop and closed loop control system The connections are wired internally to the customer terminal block Reference to information in the appendix Simotion CUs Further information is available in the following documents You will find information on the wiring in the circuit manual in the Technical specifications and drawings appendix You can find infor...

Page 27: ... TM15 Terminal Module is included as standard TM31 is optional Further information is available in the following documents You will find information on the wiring in the circuit manual in the Technical specifications and drawings appendix You can find information on the interfaces and LEDs in the Supplementary component descriptions document 3 1 2 6 Voltage Sensing Module The VSM10 Voltage Sensing...

Page 28: ...C converter DC DC converters are used to provide a stable and reliable 24 V power supply for the TM15 TM31 terminal module the circuit breaker and the SIMATIC S7 optional 3 1 2 10 SITOP Select The SITOP Select is used to monitor and distribute the load current of the 24 V DC power supply The SITOP Select has four independent output channels The output current of each channel can be adjusted from b...

Page 29: ...ed that is connected upstream of the SMC30 The expanded water cooling comprises the following functions and components ET200M for processing additional signals The following SIMOTION compatible SIMATIC modules are used to process additional signals Quantity Component Order No 1 IM153 2 6ES7153 2BA02 0XB0 1 SM321 32 DI 6ES7321 1BL00 0AA00 1 SM322 32 DO 6ES7322 1BL00 0AA00 2 SM331 8 AI 6ES7331 7HF01...

Page 30: ...on A26 The adapters adapt the SINAMICS closed loop control to existing power units employing SITOR technology The option is used with the 12 pulse circuit of a 2 x three phase cycloconverter One power stack adapter PSA and one SINAMICS SITOR interface are installed and wired on each of the six control compartments One adapter is used in each case for the thyristors in one phase 3 2 5 6 adapters fo...

Page 31: ...apter for PSA and SINAMICS SITOR interface 6 x Terminal blocks 4 x Figure 3 2 Additional cabinet Description 3 2 Options SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 31 ...

Page 32: ...er to the power unit Actual values Valve checkback signals Firing control from the PSA Actual value acquisition Firing outputs Figure 3 3 Interconnection Description 3 2 Options SINAMICS SL150 6SL39616RC100AA02 32 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 33: ...nd interconnected to the fiber optic cables Power Stack Adapter PSA Control panel Fiber optic cables SINAMICS SITOR Interface SSI Figure 3 4 Installation and interconnection of the SITOR adapter Description 3 2 Options SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 33 ...

Page 34: ... TM31 Terminal Module The inputs and outputs are wired as follows The eight digital inputs are wired to X520 and X530 The analog outputs are wired to X522 The two relay outputs are wired to X542 on the terminal strip The four bidirectional digital inputs and outputs are wired to coupling relays The coupling relays are also available at the terminal strip with their floating changeover contacts 3 2...

Page 35: ...ion is made by means of 8 pin terminal blocks 3 2 10 Optical bus terminal OBT for PROFIBUS option G71 PROFIBUS OBT is a network component for use in optical PROFIBUS DP fieldbus networks The individual bus nodes are connected using two phase plastic fiber optic cables This also provides an automatic isolation Potential differences in large scale plants do not have any influences The OBT has the fo...

Page 36: ... switched on by the motion detector it stays on for three minutes 3 2 16 Cabinet anti condensation heating for the power unit option L55 The anti condensation heating is used at low ambient temperatures and high levels of humidity to prevent condensation from forming The heating is controlled via a thermostat The heating is externally supplied with power 3 2 17 Dust protection option M11 To preven...

Page 37: ...ee of protection of the closed loop control is increased to IP54 An additional fan provides for sufficient cooling Figure 3 6 Fan with option M54 Description 3 2 Options SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 37 ...

Page 38: ...Description 3 2 Options SINAMICS SL150 6SL39616RC100AA02 38 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 39: ...he undervoltage release is not normally supplied from voltage transformers that are connected to the main supply network As a consequence an undervoltage condition in the main line supply does not result in shutdown trip by the switchgear or the voltage transformer Avoid additional delay times when controlling the circuit breaker All commands from the converter to the circuit breaker must act dire...

Page 40: ...input of the converter The second tripping contact is wired to the undervoltage release of the circuit breaker The voltage at the undervoltage coil is queried via an optocoupler The output of the optocoupler is wired to the leading contact input of the converter We recommend using a Phoenix ST OE 3 optocoupler with 24 V short circuit proof DC voltage output The exact type will depend on the auxili...

Page 41: ...tion in general operating areas to DIN EN 60146 1 1 VDE 558 T11 and DIN EN 50178 VDE 0160 IEC 62103 degree of contamination 2 without conducted contamination For this reason SINAMICS devices must be protected in such a way that they cannot be touched directly when they are being installed in general operating areas The operating areas must be dry and free of dust The air supplied must not contain ...

Page 42: ...shock and tilt indicators The unit is equipped with shock and tilt indicators to monitor for damage during transit It is essential that you check the shock and tilt indicators before commissioning the unit WARNING Tripped shock and tilt indicators Safe operation of the device is not guaranteed if the shock or tilt indicator has tripped responded This can result in death serious injury or material ...

Page 43: ... the load suspension devices attached to the equipment for possible damage Replace load suspension devices if they are damaged Before use check that the load suspension devices are correctly attached When lifting use only approved and undamaged lifting gear of sufficient rated capacity Check the lifting gear prior to its use WARNING Load suspension devices and lifting gear damaged If the load susp...

Page 44: ...opriate licenses You must observe the specifications to avoid transport damage to the enclosure and you must maintain the permissible climatic conditions during operation in accordance with IEC 60721 3 1 2 3 Please also observe the Technical specifications instructions For lifting the device always use certified and adequately dimensioned cable guiding and spreading devices that are in absolutely ...

Page 45: ...YLHZ 6LGH YLHZ Figure 4 3 Example illustration of centers of gravity 4 4 4 Transport with a fork lift truck WARNING Danger when a transport unit cabinet tips over If the forks are too short this can cause the transport unit cabinet to tip over resulting in death serious injury or damage to the cabinet The forks of the truck must protrude at the rear of the transport pallet The floor panels of the ...

Page 46: ...nts for safe transport When using a crane to transport the equipment keep to the permissible lifting capacity Pay attention to the center of gravity position If the cabinet center of gravity is off center use suitable lifting equipment e g a lifting beam If the cabinet has eye hooks use them In such cases do not use any lifting rods 4 4 6 Using lifting rods Note Lifting bars The lifting bars are n...

Page 47: ...igure 4 4 Lifting bar label 3 Place the sling ropes on the lifting bars so they are close to the cabinet Secure the ends of the lifting bars using the splint Figure 4 5 Securing the lifting rods 4 To lift the transport unit use single sling ropes or two ropes with a cross stitch Attach the crane rope to the lifting rods so it is close to the cabinet 5 Lift the cabinet Avoid shifting the center of ...

Page 48: ...sportation with the crane WARNING Danger due to falling transport unit cabinet If the lifting gear or load suspension devices were to fail the transportation unit the cabinet could fall Death serious injury or material damage can result Do not stand underneath or near to a raised load To protect the boxes against pressure use sufficiently long rope and a spreader beam Please proceed as follows 1 A...

Page 49: ...TICE Incorrect storage of unpacked devices Proper packaging ensures that the equipment is protected Unpackaged equipment may be damaged if it is stored or out of service over a long period Carefully observe the instructions for storage in Chapters Storage and Technical data and drawings Remove the packaging immediately prior to installation The units are packed by the manufacturers in accordance w...

Page 50: ...n bodily injury or death Release the retaining straps before opening Stay out of the way of the impact direction of the retaining straps NOTICE Improper removal of the load securing devices The load securing device protects the cabinet from any damage If you remove the load securing device improperly the cabinet may sustain damage Correctly remove the load securing device To extract the load secur...

Page 51: ...oor interlocking 2 Insert a screwdriver into this opening 3 Turn the door handle until you feel resistance 4 Remove the screwdriver from the opening 5 Open the doors 4 5 5 Checking the shock and tilt indicators inside the cabinet Shock and tilt indicators are also located inside the cabinet Check these as soon as you have unpacked and opened the device To perform the check proceed as described in ...

Page 52: ...ust and frost Provide protection against extreme weather conditions Optimum temperatures are between 10 C 50 F to 50 C 120 F Room temperature should be approx 10 C 14 F above the outside temperature The temperature may not fall below 20 C 4 F For lower temperatures agree on suitable measures together with Siemens Relative humidity should be less than 60 The floor of the place of storage must be su...

Page 53: ... is not available then take the following precautions Wrap the device in humidity absorbent material Then wrap the device in film so that it is airtight Place a humidity meter that can be read from outside inside the film wrapping Observe the values provided in the technical specifications on relative humidity Check the values regularly using the humidity meter Inspect the device regularly Prepara...

Page 54: ...Preparations for use 4 6 Storage SINAMICS SL150 6SL39616RC100AA02 54 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 55: ...ous injury and material damage Therefore remove dirt deposits after installation Then keep the doors closed In the event of contamination from conductive dust particles e g from welding work professional cleaning will be required Contact the service center in this regard Danger due to defective seals When working on the device seals at the doors roof panels as well as front rear and side panels ca...

Page 56: ... are specified in the associated sections Table 5 1 Tightening torque for screws Screw type Soft materials S31 Hard materials S22 Hard materials S13 nm in lb nm in lb nm in lb M3 0 8 7 1 1 8 15 9 1 3 11 5 M4 1 8 15 9 3 9 34 5 3 0 26 6 M5 3 0 26 6 7 8 69 0 6 0 53 1 M6 6 0 53 1 13 0 115 10 0 88 5 M8 13 0 115 32 0 283 25 0 221 M10 25 0 221 65 0 575 50 0 443 M12 50 0 443 115 0 1020 88 0 779 M16 115 0 ...

Page 57: ...9 3 M16 30 265 5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999 1 VDE 609 1 5 4 Connect to the foundation Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the foundation Information on mounting holes and their fixing dimensions are specified in the dimension drawing Install the transport units in accor...

Page 58: ...Mounting 5 4 Connect to the foundation SINAMICS SL150 6SL39616RC100AA02 58 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 59: ...th serious injury and material damage To maintain the degree of protection after connecting the cable immediately seal the cable entries so they are air tight Danger caused by changing the floor panel or the roof panel If you make any changes to the floor panel or the roof panel in order to modify the cable entry the changes may mean that the requirements related to the specified degree of protect...

Page 60: ...nnect the cables between the cabinets use the cable ducts and the cable entries on the roof Lead the cables from here to the next cabinet Material damage caused by parts that can be magnetized The use of magnetizable parts e g ferrous cable clamps is not permitted Using parts and components that can be magnetized can cause damage Only use parts that consist of non magnetic material Material damage...

Page 61: ...ration without interference or disturbances route the power cables and signal lines separately Interference for example will result in the device not behaving as expected When connecting and routing power and signal cables observe the instructions contained in the Electromagnetic compatibility section 6 3 Electromagnetic compatibility The following fundamental information and guidelines facilitate...

Page 62: ...es must cross at a right angle This especially involves sensitive and noisy signals Class 1 Unshielded cables for 60 V DC Unshielded cables for 25 V AC Shielded analog signal cables Shielded bus and data cables Operator panel interfaces incremental absolute encoder cables Class 2 Unshielded cables for 60 V DC and 230 V DC Unshielded cables for 25 V AC and 230 V AC Class 3 Unshielded cables for 230...

Page 63: ...e shielding Incorrect connection or damaging of the cable shield can impair the function of the system Handle the cable shield carefully Ensure that the cable shield is correctly connected Bridge shield gaps at terminals circuit breakers contactors etc with minimum impedance and through the largest possible surface area Shield busbars Cables Terminals Figure 6 2 Bridging shield gaps Electrical con...

Page 64: ...ors according to the following diagram for example ORVHG ORRS FRQWURO 3RZHU XQLW FLWDWLRQ HPDJQHWL DWLRQ TXLSRWHQWLDO ERQGLQJ FRQGXFWRU Figure 6 3 Equipotential bonding conductor Malfunction as a result of a missing equipotential bonding conductor If the control cabinets are not connected to an equipotential bonding conductor malfunctions can occur in the converter Connect all control cabinets inv...

Page 65: ... requirements Where possible also connect the cabinet conductively over a large area with the building ground Note The equipotential bonding conductor does not have the function of a protective conductor The equipotential bonding conductor is required for safe operation and as an interference suppression measure 6 7 Laying the cable shields In the case of analog signal lines carrying small signals...

Page 66: ... compatibility Page 61 6 10 Connecting the closed loop control 6 10 1 Connecting ground DANGER Danger due to failure of the protective and monitoring equipment The converter must be grounded to ensure that it operates safely and reliably If the converter is operated with insufficient grounding then the protection and monitoring functions can fail Death serious injury or material damage will result...

Page 67: ...bles into the cabinet from below 3 Connect the shields of the control cables to the serrated bar For additional information see Chapter Using the equipotential bonding strip and shield bus Page 64 4 Connect the control cables as specified in the circuit manual Electrical connection 6 10 Connecting the closed loop control SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAM...

Page 68: ...re that the drive stops immediately nor can it ensure that residual voltages do not still exist at the output terminals and within the unit Make sure that the drive no longer rotates and that there are no high voltages present Procedure To connect the external safety loop proceed as follows 1 Switch off the converter 2 Remove the jumper over the terminals inserted in the factory that you wish to u...

Page 69: ...able ties around the entire cable duct The cable ties must be located at the same positions as in the delivered state Figure 6 7 Schematic diagram Fastening the cable ties Electrical connection 6 12 Fastening the cable ducts with cable ties SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 69 ...

Page 70: ...Electrical connection 6 12 Fastening the cable ducts with cable ties SINAMICS SL150 6SL39616RC100AA02 70 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 71: ...ous injury or material damage Incorrectly performed commissioning can result in the warranty becoming null and void It is not permissible to commission the device if it is dirty Immediately contact Customer Support You can find the relevant contact person under Service Support This device may only be commissioned by electrically skilled persons who have been adequately trained on this product and ...

Page 72: ...Commissioning SINAMICS SL150 6SL39616RC100AA02 72 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 73: ...may result in a fault signal In the event of continued operation serious aftereffects all the way to electric arcs are possible This can result in death serious injury or material damage Immediately switch off the device if a ground fault occurs during operation Then identify and eliminate the source of the ground fault The company operating the plant or system is responsible for the consequences ...

Page 74: ...ch off the power supply for the control cabinet Remove the CompactFlash card from the Control Unit 3 Save all data of directory Install Sinamics Trace 4 Send these data to Customer Support 8 2 1 Diagnostics 8 2 1 1 Diagnostics via LEDs LED for Sirius safety relay LED Operation Device Out Line Sensor Start pushbutton Safety related output Green Green On Not confirmed Was confirmed Closed Green Off ...

Page 75: ... a result of high voltages from external supplies Magnetizing and demagnetizing equipment that is fed from an external voltage source can result in high voltages This voltage can result in death or serious injury Ensure that no voltage from external feeds exists before commencing maintenance and repair work Danger due to high voltages of the snubber circuit capacitors The snubber circuit capacitor...

Page 76: ... cover of the anti condensation heating there is a risk of injury Therefore do not use the anti condensation heating system to help you get to the top of the cabinet Damage due to non authorized spare parts Using non approved spare parts can affect the function of the equipment and damage it Third party spare parts and unapproved spare parts may not meet the requirements Only use spare parts that ...

Page 77: ...ing operation Using a switch at the control cabinet you can release the electromagnetic door interlocking for air cooled power units The electromechanical door interlock system is designed to protect personnel and is an integral part of the safety concept During operation and when the circuit breaker is closed all the doors are interlocked with the exception of the door for the control section The...

Page 78: ...l After every parameter modification and then every five years Check spare parts Siemens serv ice personnel Annually Check options Siemens serv ice personnel See the specifications in the Operating Manual 9 3 1 Visual inspections 9 3 1 1 Equipment for visual inspections You require the following basic equipment to carry out the visual checks and maintenance work Mirror Flashlight Torque wrench for...

Page 79: ...ing installed components 9 3 1 2 Checking the isolating clearances Slight dry non conducting contamination is permitted Remove contamination caused by dust in conjunction with high humidity See also Cleaning Page 81 9 4 Maintenance 9 4 1 Replacing a fan CAUTION Injury caused by rotating fan If the converter is equipped with a temperature controlled fan the fan can run on even if the power section ...

Page 80: ...tching device 2 Pull the fan battery module downwards 3 Withdraw the fan battery module towards the front from the recess in the Control Unit 4 Remove the battery using a screwdriver laterally 5 Withdraw the connector 6 Insert plug of the new battery into socket in the fan battery module 7 Press in the battery 8 Hold the fan battery module at an angle to the front with the open side facing up batt...

Page 81: ...ssive chemical agents can damage the electronics This can result in malfunction Never use any type of chemical agent or liquid Only remove severe dirt and contamination after prior consultation with service experts for the particular product Use a dry clean lint free ESD cleaning cloth Wipe all external parts of the rack with it Make sure that the dirt is not distributed but actually removed by co...

Page 82: ... heavy metals Use neither brass bronze or steel wire brushes nor cloths or steel wool interwoven with copper wire 9 6 Repairs WARNING Burns caused by inadequate cable insulation Improperly laid or damaged cables and incorrectly attached cable shieldings can heat up in places and cause fires or short circuits wherever they make contact Check whether all the cable shields are intact Insulate damaged...

Page 83: ...t for repair The relevant address is available from your Siemens contact person Always enclose the following information Type and serial number Time and date of the failure Description of the fault profile Specify what happened when the component failed Operating point currents and voltages Log file with fault messages Copy of the CompactFlash card If possible hard copies from the plotter or scree...

Page 84: ...ff 2 Withdraw the CompactFlash card from the Control Unit Back up the data saved on it 3 Copy the stored data of the previous CompactFlash card to the new original Siemens card Note Invalid software key The software key is associated with the serial number of the CompactFlash card If you overwrite the software key of the new CompactFlash card with the previous CompactFlash card the new CompactFlas...

Page 85: ...er of the spare part required You can find the order number as follows The device label is attached to or next to each component Find out which item code the required spare part has The parts list provided specify the part number and where appropriate the article number corresponding to the equipment identifier For inquiries by e mail if possible send a photograph of the product spare part rating ...

Page 86: ...Spare parts SINAMICS SL150 6SL39616RC100AA02 86 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 87: ...d old devices If you correctly dispose of the materials none of the materials pollutes the environment When disposing or reusing comply with the local laws and regulations WARNING Improper disassembly In the event of an improper procedure during disassembly material can slip tilt and fall down This can result in death serious injury or material damage Only specialist personnel may disassemble and ...

Page 88: ... PCBs Electronic components Disposal 11 2 Removing device components and old devices SINAMICS SL150 6SL39616RC100AA02 88 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 89: ...e following data ready Type Serial number You can find this data on the rating plate Contact person If you wish to request on site service or order spare parts please contact your local office This office will contact the responsible service center on your behalf You can find your contact person in the relevant contact data base www siemens com yourcontact www siemens com yourcontact SINAMICS SL15...

Page 90: ... executing a project Troubleshooting when faults develop Expanding a system or planning a new system Further you have access to the Technical Forum and other articles that our experts have drawn up FAQs Application examples Manuals Certificates Product announcements and many more The app is available for Apple iOS Android and Windows Phone Service Support A 2 SIOS App SINAMICS SL150 6SL39616RC100A...

Page 91: ...rawings B Note Finding technical data and drawings The technical data and the necessary drawings can be found in Technical data and drawings manual SINAMICS SL150 6SL39616RC100AA02 Operating Instructions Rev 201910281458 EXAMPLE 91 ...

Page 92: ...Technical specifications and drawings SINAMICS SL150 6SL39616RC100AA02 92 Operating Instructions Rev 201910281458 EXAMPLE ...

Page 93: ...ectromagnetic fields 16 F Fan battery module Battery replacement 80 G Grounding ESD shoe grounding strips 17 Grounding concept 20 Grounding point 62 Insufficient grounding 66 Protective ground conductor 20 Shield busbar 20 Shield connection 62 I IT supply system 28 M Monitoring Monitoring functions and protective devices 20 Shock and tilt indicators 42 More information 89 O On site service 89 S Sh...

Page 94: ...V Voltage Sensing Module VSM 27 Index SINAMICS SL150 6SL39616RC100AA02 94 Operating Instructions Rev 201910281458 EXAMPLE ...

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Page 96: ...0009993961 000010 01 EN 01 000999396100001001EN01 000999396100001001EN01 Further Information www siemens com LDA Siemens AG Large Drives Applications Vogelweiherstr 1 15 90441 NÜRNBERG GERMANY ...

Page 97: ...NMA LDA EN Tel 49 911 433 6422 Fax 49 911 433 6921 Email motoren doku aud internal siemens co m Our ref 0009993961000010 Date 28 10 2019 Documentation for 6SL39616RC100AA02 Your order no 000010 AL N ECCN N UL DE StWanr CD 85234045 StWanr Print 49011000 Dear Sir Madam Many thanks for your order the documentation for which is enclosed Yours very truly 000999396100001001EN01 ...

Page 98: ......

Page 99: ...r binder 50 mm 120 g m2 SINAMICS SL150 6SL39616RC100AA02 EXAMPLE Operating Instructions Spine label for binder 145 mm 120 g m2 SINAMICS SL150 6SL39616RC100AA02 EXAMPLE Operating Instructions Installation Instructions ...

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