Siemens SINAMICS G120P Hardware Installation Manual Download

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Connecting

4.5 Cable preparation

PM230 Power Module IP55

Hardware Installation Manual, 11/2014, A5E35319202B AA

4.5

Cable preparation

Preparation information

The table and the diagram below are provided to ensure that the cables for use with the PM

power and motor terminals are prepared correctly.
No screening dimensions are given for the input power cables as these are not normally

screened cables.

Diagram

Cable type

Dimensions
A

FSA power cable 10 mm

0.39 inches

60 mm

2.36 inches

90 mm

3.54 inches

FSA motor cable

10 mm

0.39 inches

60 mm

2.36 inches

10 mm

0.39 inches

60 mm

2.36 inches

FSB power cable 10 mm

0.39 inches

60 mm

2.36 inches

50 mm

1.96 inches

FSB motor cable

10 mm

0.39 inches

50 mm

1.96 inches

10 mm

0.39 inches

40 mm

1.57 inches

FSC power cable 10 mm

0.39 inches

50 mm

1.96 inches

70 mm

2.75 inches

FSC motor cable

10 mm

0.39 inches

50 mm

1.96 inches

10 mm

0.39 inches

40 mm

1.57 inches

Summary of Contents for SINAMICS G120P

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Page 3: ..._______ ___________________ ___________________ ___________________ SINAMICS SINAMICS G120P PM230 Power Module IP55 Hardware Installation Manual 11 2014 A5E35319202B AA Introduction 1 Safety notes 2 Installing mounting 3 Connecting 4 Service and maintenance 5 Technical specifications 6 Appendix 7 ...

Page 4: ... only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens p...

Page 5: ... Motor cable lengths and cross sections 39 4 4 Access to power and motor terminals 43 4 5 Cable preparation 46 4 6 Wiring Sequence 47 4 7 Power and motor connections 50 4 8 Gland plate installation 51 4 9 EMC guidelines 54 4 9 1 Avoiding electromagnetic interference 54 4 9 2 Connections and interference suppression 54 4 9 3 Cabling 54 4 9 4 Equipotential bonding 55 4 9 5 Inverter shielding in deta...

Page 6: ...and voltage derating PM230 75 6 3 Technical data 77 6 3 1 Input current operation 77 6 4 Current reduction depending on pulse frequency 82 7 Appendix 83 7 1 Electromagnetic Compatibility 83 7 2 Definition of the EMC Environment and Categories 84 7 3 EMC overall performance 86 7 4 Standards 88 7 5 Abbreviations 89 Index 91 ...

Page 7: ... various types of PM230 Power Modules are listed below The given power rating values are defined for low overload operation PM230 Power Modules with integrated filter Class A 3 AC 380 V 480 V 10 IP55 UL Type 12 Frame size A F 0 37 kW 90 0 kW PM230 Power Modules with integrated filter Class B 3 AC 380 V 480 V 10 IP55 UL Type 12 Frame size A F 0 37 kW 90 0 kW Control Unit CU230P 2 The CU230P 2 is a ...

Page 8: ...P Inverters Rating label information Every Power Module has a rating label which details the specifications of the Power Module The specifications shown on the rating label can vary due to the requirements of specific regulations and compliance standards imposed by the country of origin and the final destination of the product Detailed below is an explanation of all the information that might appe...

Page 9: ...ica motor rating 9 Protection rating The IP rating denotes the protection the product has against environmental conditions 10 Weight It is the weight of the product only 11 Temperature range Is the operating temperature range of the the product 12 The country of origin and manufacture 13 European Low Voltage Directive Compliance Full details are contained the Operating Instructions or Hardware Ins...

Page 10: ...er Number Each type of Power Module has a unique order number also known as the MLFB Maschinenlesbare Fabrikatebezeichnung The order number contains detailed information regarding the type and specification of the product In the figure below details of how the order number is constructed are given Figure 1 2 Breakdown of Order Number MLFB ...

Page 11: ...Introduction 1 1 System overview of the SINAMICS G120P PM230 Power Module IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 11 Block diagram PM230 FSA FSF Figure 1 3 Block diagram PM230 ...

Page 12: ...ions Hardware Installation Manuals Parameter Manuals STARTER commissioning software Documents for the Control Unit CU230P 2 Since the CU230P 2 Control Unit has been designed to support the HVAC environment the following documents for the CU230P 2 can be found at the links below Getting Started Guide http support automation siemens com WW view en 36175006 Operating Instructions http support automat...

Page 13: ...tions in this manual and are repeated or supplemented at critical points throughout these sections Please read the information carefully since it is provided for your personal safety and will also help prolong the service life of your inverter and the equipment to which it is connected It has to be ensured by the machine manufacturer that the line side overcurrent protection equipment interrupts w...

Page 14: ...s section of 10 mm2 Laying a second PE conductor using separate terminals with a cross section that in itself fulfills all the requirements for PE conductors Self actuating switch off of the power supply if the PE conductor is interrupted Insertion of a two winding transformer into the power supply Due to the high inrush currents in the earth conductor this product is not compatible with an RCD al...

Page 15: ...ations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective equipment PPE CAUTION Children and the general public must be prevented from accessing or approaching the equipment This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or ...

Page 16: ...all and excessive temperatures Commissioning WARNING Working on the equipment by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the equipment CAUTION Cable connection The control cables m...

Page 17: ...en when a fault occurs e g independent limit switches mechanical interlocks etc Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection according to UL508C Only Inverters with fail safe functions can be used as an Emergency Stop Mechanism see EN 60204 section 9 2 5 4 Repair WARNING R...

Page 18: ...Safety notes PM230 Power Module IP55 18 Hardware Installation Manual 11 2014 A5E35319202B AA ...

Page 19: ...al conditions please ensure that you adhere to the following guidelines Power Modules FSA FSF are designed for degree of protection IP55 There is limited protection against the ingress of dust no damaging deposits and against splashing water from all directions slight ingress of water is permissible Although the Power Module is protected against the ingress of water this protection is dependent ho...

Page 20: ...les CAUTION Mounting and cooling the Power Module The Power Module should be mounted on a wall or panel This ensures that the rear module panel is located on a flat surface and the correct airflow is achieved to optimally cool the Power Module If the Power Module is not mounted onto a wall panel then the rear panel of the heat sink must be covered with a flat surface This then ensures that the cor...

Page 21: ...wer rating Required cooling air flow I s CFM FSA 0 37 kW 3 0 kW 7 14 FSB 4 0 kW 7 5 kW 9 19 FSC 11 0 kW 18 5 kW 20 40 FSD 22 0 kW 30 0 kW 55 120 FSE 37 0 kW 45 0 kW 110 240 FSF 55 0 kW 90 kW 150 320 Table 3 2 Power losses of Power Module components in Watts nominal voltage For Power Module Power losses of FSA FSB FSC FSD FSE FSF Power Module 20 150 25 300 30 500 440 720 1000 1300 1500 2500 Control...

Page 22: ...ns drill patterns and minimum distances The dimension drawings for all frame sizes for the SINAMICS G120P Power Module PM230 are shown in the figures and not true to scale Figure 3 1 Dimensions and drill pattern PM230 FSA 0 37 3 0 kW Table 3 3 Minimum distances for mounting Minimum distances FSA Note side by side 0 mm 0 inches above 100 mm 3 93 inches below 100 mm 3 93 inches ...

Page 23: ...ule IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 23 Figure 3 2 Dimensions and drill pattern PM230 FSB 4 0 7 5 kW Table 3 4 Minimum distances for mounting Minimum distances FSB Note side by side 0 mm 0 inches above 100 mm 3 93 inches below 100 mm 3 93 inches ...

Page 24: ...le IP55 24 Hardware Installation Manual 11 2014 A5E35319202B AA Figure 3 3 Dimensions and drill pattern PM230 FSC 11 0 18 5 kW Table 3 5 Minimum distances for mounting Minimum distances FSC Note side by side 0 mm 0 inches above 125 mm 4 92 inches below 125 mm 4 92 inches ...

Page 25: ...IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 25 Figure 3 4 Dimensions and drill pattern PM230 FSD 22 0 30 0 kW Table 3 6 Minimum distances for mounting Minimum distances FSD Note side by side 50 mm 1 97 inches above 300 mm 11 81 inches below 300 mm 11 81 inches ...

Page 26: ...IP55 26 Hardware Installation Manual 11 2014 A5E35319202B AA Figure 3 5 Dimensions and drill pattern PM230 FSE 37 0 45 0 kW Table 3 7 Minimum distances for mounting Minimum distances FSE Note side by side 50 mm 1 97 inches above 300 mm 11 81 inches below 300 mm 11 81 inches ...

Page 27: ...IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 27 Figure 3 6 Dimensions and drill pattern PM230 FSF 55 0 90 0 kW Table 3 8 Minimum distances for mounting Minimum distances FSF Note side by side 50 mm 1 97 inches above 350 mm 13 77 inches below 350 mm 13 77 inches ...

Page 28: ...s 2 5 Nm 22 lbf in inch 18 11 x 6 06 x 10 39 18 11 x 6 06 x 9 80 B mm 540 x 180 x 264 540 x 180 x 249 inch 21 25 x 7 09 x 10 39 21 25 x 7 09 x 9 80 C mm 620 x 230 x 264 620 X 230 X 249 4 x M5 bolts 4 x M5 nuts 4 x M5 washers inch 24 40 x 9 05 x 10 39 24 40 x 9 05 x 9 80 D mm 640 x 320 x 344 640 x 320 x 329 4 x M8 bolts 4 x M8 nuts 4 x M8 washers 13 0 Nm 115 lbf in inch 25 19 x 12 59 x 13 54 25 19 ...

Page 29: ...d must be inserted into the CU prior to being fitted on the Power Module PM Once the CU is fitted to the PM it is not possible to insert a memory card into the CU The Control Unit CU is snapped onto the Power Module as shown in the figure below The CU is fitted in the following sequence 1 Angle the CU to allow the lower hooks of the CU to fit into the lower recesses of the Power Module PM 2 Push t...

Page 30: ...move the PM top cover by unscrewing the retaining screws of the cover the screws are self retaining and cannot be fully removed from the cover 2 Fit the CU to the PM as previously described above 3 All wiring of the CU and PM should be completed before proceeding further refer to the wiring connection section of this manual 4 Ensure that the D type adaptor is fitted to the CU D type connector See ...

Page 31: ...llation Manual 11 2014 A5E35319202B AA 31 Removing the CU The CU is removed from the PM by using the CU release lever which is located to the right hand side of the internal fan The lever is pushed towards the PM to release the CU see figure below Figure 3 8 Fitting CU to PM230 FSA to FSC ...

Page 32: ...as previously described above 3 All wiring of the CU and PM should be completed before proceeding further refer to the wiring connection section of this manual 4 If an Operator Panel is to be used ensure that the D type adaptor is fitted to the CU D type connector 5 If an Operator Panel is to be fitted ensure it is fitted before the door is closed 6 Ensure that all seals are intact to maintain the...

Page 33: ...nual 11 2014 A5E35319202B AA 33 Removing the CU The CU is removed from the PM by using the CU release mechanism which is located to the right hand side of the internal fan and just behind the top rear of the CU The mechanism is pushed down to release the CU Figure 3 10 Fitting CU to PM230 FSD to FSF ...

Page 34: ... towards the Inverter until it clicks into place see diagram below Removal To remove the IOP or blanking plate from the Inverter the following procedure should be performed 1 Insert a small bladed screwdriver into the cover recess to push down the IOP Blanking Plate release mechanism see figure below 2 Pull the IOP Blanking Plate forward away from the housing 3 The IOP Blanking Plate can now be li...

Page 35: ...Installing mounting 3 4 Fitting the IOP and the blanking plate PM230 Power Module IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 35 Figure 3 11 Fitting the IOP and blanking plate ...

Page 36: ......

Page 37: ...Inverter can carry dangerous voltages even if the inverter is inoperative Wait at least 5 minutes to allow the unit to discharge after switching off the power supply before carrying out any installation work When connecting the power supply to the inverter make sure that the terminal case of the motor is closed When changing from the ON to OFF state of an operation if an LED or other similar displ...

Page 38: ...rotective func tions are combined in a single part of the system In a TN C power sys tem the neutral and protective functions are combined in a single conductor throughout the system A TT power system has one point directly grounded the ex posed conductive parts of the installation being connected to a ground which is elec trically independent of the ground of the power system An IT power system h...

Page 39: ...out the use of an intermediate transformer Note Example Houses apartments commercial premises or offices in residential buildings Category C1 Power Drive System PDS with a rated voltage less than 1000 V intended for use in the first environment Category C2 Power Drive System with a rated voltage less than 1000 V which is neither a plug in device nor a movable device and when used in the first dome...

Page 40: ...to the ferrite ring on the motor cable must also have a ferrite ring on the line supply cable CAUTION Control cables must be laid separately from the power cables The connection must be carried out as shown in the installation section in this manual to prevent inductive and capacitive interference from influencing the correct system function Note Ensure that the appropriate circuit breakers or fus...

Page 41: ... 2 5 18 14 0 5 4 4 0 75 1 0 2 5 18 14 0 5 4 4 1 1 1 0 2 5 18 14 0 5 4 4 1 5 1 0 2 5 18 14 0 5 4 4 2 2 1 5 2 5 16 14 0 5 4 4 3 1 5 2 5 16 14 0 5 4 4 FSB 4 2 5 6 0 14 10 0 6 5 3 5 5 4 0 6 0 12 10 0 6 5 3 7 5 4 0 6 0 12 10 0 6 5 3 FSC 11 6 0 16 10 5 1 5 13 3 15 10 16 7 5 1 5 13 3 18 5 10 16 7 5 1 5 13 3 FSD 22 0 10 35 5 2 6 53 30 0 10 35 3 2 6 53 FSE 37 0 25 50 3 2 6 53 45 0 35 50 2 4 0 6 53 FSF 55 0...

Page 42: ... resistance of the power cables The relevant diameter of the power cables is the diameter of the line supply cable and not the diameter of the motor cable For power cables up to 10 mm 16 mm Al as a minimum the ground cable must have the cross section of the power cable For power cables larger than 10 mm Cu or 16 mm Al then the ground cable must have a minimum cross section of 10 mm Cu or 16 mm Al ...

Page 43: ...insulation Only suitably qualified personnel should work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance The power supply DC and motor terminals and thermistor cables ca...

Page 44: ...230 FSA to FSC have no terminal covers but they do have detachable power terminals Both power terminals can be removed to facilitate easier wiring of the Power Module The PM230 FSA FSC front cover must be removed to gain access to the terminals The location and markings are shown in the figure below Figure 4 1 SINAMICS PM230 FSA to FSC power connections ...

Page 45: ... PM230 have a terminal cover in the form of a metal grill The door of the Inverter must be fully opened to allow access to the terminal cover and the terminals The terminal cover must be removed to gain full access to the power terminals The location and fixings of the power terminals cover is shown in the figure below Figure 4 2 SINAMICS PM230 FSD to FSF Terminal Cover ...

Page 46: ...les as these are not normally screened cables Diagram Cable type Dimensions A B C D FSA power cable 10 mm 0 39 inches 60 mm 2 36 inches 90 mm 3 54 inches FSA motor cable 10 mm 0 39 inches 60 mm 2 36 inches 10 mm 0 39 inches 60 mm 2 36 inches FSB power cable 10 mm 0 39 inches 60 mm 2 36 inches 50 mm 1 96 inches FSB motor cable 10 mm 0 39 inches 50 mm 1 96 inches 10 mm 0 39 inches 40 mm 1 57 inches ...

Page 47: ...ntrol Unit If power has been applied to the Power Module or the Control Unit this MUST be disconnected Once the power has been removed the user should wait for at least 5 minutes before proceeding with the electrical installation of the Power Module Before the wiring of the Power Module can be performed the following actions should be taken 1 The Power Module must be mounted correctly as previousl...

Page 48: ...les according to the dimensions given in the previous section of this manual Step 2 1 Remove the retaining screws from the gland plate 2 Remove the gland plate Step 3 1 Fit the cable glands to the cables 2 Ensure that the cable glands are unscrewed and the cables can move freely through the cable glands An EMC cable gland is required to be fitted to the motor power cable and the Control Unit cable...

Page 49: ...g clamps Step 5 1 Push the gland plate against the Power Module base 2 Ensure that the cables are pulled through the cable glands to remove excess cable from inside the Power Module housing 3 Screw the gland plate securely into place with a maximum torque of 2 0 Nm 17 7 lbf in 4 Ensure that the seals are correctly in place to maintain the IP55 rating 5 Tighten the cable glands to a maximum torque ...

Page 50: ...al 11 2014 A5E35319202B AA 4 7 Power and motor connections Power and motor terminal layout The figure below show the layout of the power and motor terminals of the Power Module The figure also includes the tightening torques for the terminals Figure 4 3 Power and motor terminal layout for FSA FSF ...

Page 51: ...lacing the gland plate it is important to ensure that the seal at the bottom of the unit is correctly fitted and the correct tightening torques are used to ensure the IP55 rating of the Inverter EMC cable glands To ensure compliance with the necessary EMC standards it is recommended that all communications and I O cables from the Control Unit are fitted through the gland plate using EMC compliant ...

Page 52: ...5 rating of the Inverter Table 4 4 Gland plate dimensions information Frame size Power range LO Power cable gland diameter Control cable gland diameter Cable gland manufacturers A 0 37 3 0 kW 0 5 4 0 hp 20 5 mm 0 80 inches 20 5 mm 0 80 inches Schlemmer Pflitsch B 4 0 7 5 kW 5 0 10 0 hp 25 5 mm 1 0 inches 20 5 mm 0 80 inches Schlemmer Pflitsch C 11 0 18 5 kW 14 0 24 0 hp 32 5 mm 1 27 inches 20 5 mm...

Page 53: ...Connecting 4 8 Gland plate installation PM230 Power Module IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 53 Figure 4 5 PM230 gland plates FSA to FSC Figure 4 6 PM230 gland plates FSD to FSF ...

Page 54: ...s or varistors for AC currentoperated coils and freewheeling diodes for DC current operated coils The interference suppressors must be connected directly on each coil 4 9 3 Cabling Cables All cable lengths must be minimized excessive cable lengths must be avoided Signal and data cables as well as their associated equipotential bonding cables must always be routed in parallel and with as short a di...

Page 55: ...d be used Cable shields should not be interrupted wherever possible by intermediate terminals In the case of both the power cables and the signal and data cables the cable shields should be connected by means of suitable EMC shield clips or via electrically conductive PG glands These must connect the shields to the shield bonding options for cables and the unit housing respectively with excellent ...

Page 56: ...for the drive components They are made with standard heavy power PE conductors without special high frequency properties and ensure low frequency equipotential bonding as well as protection against injury The line supply cable of the inverter can be unshielded The inverter has to be grounded by this cable The shielded motor cable provides high frequency equipotential bonding between the inverter a...

Page 57: ...sing of the inverter and the PE busbar This connection should be made with short finely stranded braided copper wires with a large cross section 95 mm Additional measures Finely stranded braided copper cables have to be routed in parallel with the cable shields in the following cases Old installations with already existing unscreened cables Cables with poor high frequency properties Installations ...

Page 58: ...cessary shielding of the Power Module Figure 4 9 Power Module shielding FSA FSC If a terminal wiring of the Control Unit is required a shielded cable has to be used The cable shield has to be connected to the gland plate via an electrically conductive PG gland This cable has to be fed through the left hand hole of the gland plate especially on frame size C filter class B Power Modules ...

Page 59: ...ls and the screening plate of the power module The ferrite rings should not be used on cable lengths greater than 25 m 80 ft The ferrite rings required for PM230 FSA to FSC with integrated Class B filters are supplied with the product Mains supply cable ferrite rings It is necessary to fit the gray ferrite rings to the mains supply cable of the PM230 frame size B 4 0 kW 7 5 kW and frame size C 11 ...

Page 60: ...Connecting 4 9 EMC guidelines PM230 Power Module IP55 60 Hardware Installation Manual 11 2014 A5E35319202B AA Figure 4 11 Fitting ferrite rings to motor and mains supply cables ...

Page 61: ...ts must generally be observed 5 1 2 Cleaning Ventilation When installing the devices make sure that the ventilation slots are not obstructed The fan must be checked to make sure that it is functioning correctly Cable and screw terminals Cable and screw terminals must be checked regularly to ensure that they are secure in position and if necessary retightened Cabling must be checked for defects Def...

Page 62: ...rnal The external cooling fan is mounted at the rear of the Power Module The external cooling fans on the PM230 FSA to FSC are a complete fan modules and do not require any tools to remove and replace the fans The power connection on the fan unit is an integral part of the fan module and does not require separate removal Preparatory steps Power down the inverter Remove the Operator Panel from the ...

Page 63: ...2 Replacing components PM230 Power Module IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 63 Figure 5 1 SINAMICS PM230 FSA FSC fan replacement Installation For re installation carry out the above steps in reverse order ...

Page 64: ...y discharge Disconnect all the cables from the Power Module Place the Power Module face down on a clean and safe surface Removal 1 Using a posi drive screwdriver remove the fan retaining screws indicated in the figure below as 2 Pull the fan housing forward and remove the power connector for the fan modules indicated in the figure below as On FSD FSE the power connector is located to the right of ...

Page 65: ...2 Replacing components PM230 Power Module IP55 Hardware Installation Manual 11 2014 A5E35319202B AA 65 Figure 5 2 SINAMICS PM230 FSD FSF fan replacement Installation For re installation carry out the above steps in reverse order ...

Page 66: ...remove and replace the fan The power connection on the fan unit is an integral part of the fan module and does not require separate removal Preparatory steps Power down the Inverter ensure that all external power sources are disconnected Remove any external power to the Control Unit Allow at least 5 minutes for the Power Module to completely discharge Remove the Power Module cover Removal 1 Discon...

Page 67: ...ousing The internal cooling fan on the PM230 FSD to FSF is a complete fan modules and require only a posi drive screwdriver to remove and replace the fan module The power connection on the fan module is an integral part of the fan module and does not require separate removal Preparatory steps Power down the Inverter ensure that all external power sources are disconnected Remove any external power ...

Page 68: ...n replacement Installation 1 Hook the fan module into the fan module housing indicated in the figure above as 2 Push the fan module towards the fan module housing indicated in the figure above as 3 Replace the fan module retaining screw and tighten 4 Connect the fan module power lead indicated in the figure above as 5 The fan module installation is now complete ...

Page 69: ...tails of the various fan assembles It should be noted that these fan assemblies are complete modules and require no other components FSA external fan replacement module Order number 6SL3200 0SF21 0AA1 Figure 5 5 Replacement external fan module FSA FSB external fan replacement module Order number 6SL3200 0SF22 0AA1 Figure 5 6 Replacement external fan module FSB FSC external fan replacement module O...

Page 70: ...8 Replacement external fan module FSD FSE FSF external fan replacement module Order number 6SL3200 0SF26 0AA0 Figure 5 9 Replacement external fan module FSF FSA to FSC internal fan replacement module Order number 6SL3200 0SF31 0AA0 Figure 5 10 Replacement internal fan module FSA to FSC FSD to FSF internal fan replacement module Order number 6SL3200 0SF32 0AA0 Figure 5 11 Replacement internal fan m...

Page 71: ...s a specific accessory bag available for each frame size 6SL3200 0SK02 0AA0 for FSA 6SL3200 0SK03 0AA0 for FSB 6SL3200 0SK04 0AA0 for FSC 6SL3200 0SK05 0AA0 for FSD 6SL3200 0SK06 0AA0 for FSE 6SL3200 0SK07 0AA0 for FSF Blind cover The blind cover is designed to allow the PM230 to achieve the IP55 UL Type 12 protection level if an Operator Panel is not fitted to the unit 6SL3256 1BA00 0AA0 External...

Page 72: ......

Page 73: ... cycles High Overload and Low Overload Note Please note the base load 100 power or current for Low Overload is higher than the base load for High Overload The load characteristics shown in the diagram are only examples We recommend the use of the SIZER engineering software to select the appropriate Power Modules using duty cycles See http support automation siemens com WW view de 10804987 130000 h...

Page 74: ...ent Pulse frequency factory setting 4 kHz The pulse frequency can be increased in 2 kHz steps up to 16 kHz up to 8 kHz for 75 kW and 90 kW An increase in the pulse frequency results in a lower output current Electromagnetic compatibil ity Conducted interference The Power Modules correspond to Categories C1 and C2 of the second environment according to IEC61800 3 Radiated interference The Power Mod...

Page 75: ...o EN 60721 3 1 1997 Transport in the transport packaging according to Class 2M3 to EN 60721 3 2 1997 Vibration during operation according to Class 3M2 to EN 60721 3 3 1995 Installation altitude without derating with derating up to 1000 m above sea level up to 4000 m above sea level Derating see Temperature altitude and voltage derating PM230 Page 75 Rated short circuit current When fused using a t...

Page 76: ...on Manual 11 2014 A5E35319202B AA Operational altitude derating The figures below show the derating required according to altitude Altitude derating current FSA FSF Altitude derating voltage FSA FSF Operational voltage derating The figures below show the derating required according to voltage Figure 6 3 Derating for voltage ...

Page 77: ...0 V Order No with filter Class A Order No with filter Class B 6SL3223 6SL3223 0DE13 7AA1 0DE13 7BA1 0DE15 5AA1 0DE15 5BA1 0DE17 5AA1 0DE17 5BA1 LO base load power LO base load input current LO base load output current 0 37 kW 1 3 A 1 3 A 0 55 kW 1 8 A 1 7 A 0 75 kW 2 3 A 2 2 A HO base load power HO base load input current HO base load output current 0 25 kW 0 9 A 0 9 A 0 37 kW 1 3 A 1 3 A 0 55 kW ...

Page 78: ... Power loss 0 07 kW 0 08 kW 0 1 kW Required cooling air flow 7 l s 7 l s 7 l s Cross section of line and motor cables 1 2 5 mm2 18 14 AWG 1 2 5 mm2 18 14 AWG 1 2 5 mm2 18 14 AWG Tightening torque for line and motor cables 0 5 Nm 4 4 lbf in 0 5 Nm 4 4 lbf in 0 5 Nm 4 4 lbf in Weight 4 3 kg 4 3 kg 4 3 kg Table 6 3 PM230 IP55 frame sizes A 3 ph 380 V AC 480 V Order No with filter Class A Order No wit...

Page 79: ...14 10 AWG 4 6 mm2 12 10 AWG 4 6 mm2 12 10 AWG Tightening torque for line and motor cables 0 5 Nm 4 4 lbf in 0 5 Nm 4 4 lbf in 0 5 Nm 4 4 lbf in Weight 6 3 kg 6 3 kg 6 3 kg Table 6 5 PM230 IP55 frame sizes C 3 ph 380 V AC 480 V Order No with filter Class A Order No with filter Class B 6SL3223 6SL3223 0DE31 1AA1 0DE31 1BA1 0DE31 5AA1 0DE31 5BA1 0DE31 8AA1 LO base load power LO base load input curren...

Page 80: ...39 l s 39 l s Cross section of line and motor cables 10 35 mm2 7 2 AWG 16 35 mm2 5 2 AWG 16 35 mm2 5 2 AWG Tightening torque for line and motor cables 6 Nm 53 lbf in 6 Nm 53 lbf in 6 Nm 53 lbf in Weight 30 2 kg 30 2 kg 30 2 kg Table 6 7 PM230 IP55 Frame Sizes E 3 AC 380 V 480 V Order No with filter Class A Order No with filter Class B 6SL3223 6SL3223 0DE33 7AA0 0DE33 7BA0 0DE34 5AA0 0DE34 5BA0 LO ...

Page 81: ...kW 102 A 110 A 75 kW 135 A 145 A 90 kW 166 A 178 A HO base load power HO base load input current HO base load output current 45 kW 84 A 90 A 55 kW 102 A 110 A 75 kW 135 A 145 A Fuse according to IEC Fuse according to UL 3NA3836 160 A Class J 3NA3140 200 A Class J 3NA3144 250 A Class J Power loss 1 4 kW 1 9 kW 2 3 kW Required cooling air flow 117 l s 117 l s 117 l s Cross section of line and motor ...

Page 82: ...1 19 1 02 0 85 0 77 0 68 0 75 2 20 1 87 1 54 1 32 1 10 0 99 0 88 1 1 3 10 2 64 2 17 1 86 1 55 1 40 1 24 1 5 4 10 3 49 2 87 2 46 2 05 1 85 1 64 2 2 5 90 5 02 4 13 3 54 2 95 2 66 2 36 3 0 7 70 6 55 5 39 4 62 3 85 3 47 3 08 4 0 10 20 8 67 7 14 6 12 5 10 4 59 4 08 5 5 13 20 11 22 9 24 7 92 6 60 5 94 5 28 7 5 18 00 15 30 12 60 10 80 9 00 8 10 7 20 11 0 26 00 22 10 18 20 15 60 13 00 11 70 10 40 15 0 32 ...

Page 83: ...aration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration Technical construction file A technical construction file can be prepared for the apparatus describing its EMC characteristic...

Page 84: ... a residential building Second Environment An environment that includes industrial premises and establishments that are not connected directly to a public low voltage power supply network Note For example industrial and technical areas of buildings fed from a dedicated transformer Category C1 Power Drive System PDS of rated voltage less than 1000 V intended for use in the First Domestic Environmen...

Page 85: ...3 0DE A integrated class A filter 6SL3223 0DE B integrated class B filter Class A 25 m screened cable type CY All units have integrated Class A or Class B filters When used in the First Environment this product may cause radio inter ference in which case mitigation measures may be required Units require supply authority acceptance for connection to the public low voltage pow er supply network Plea...

Page 86: ...with the above mentioned EMC emission requirements only at the default settings of the Power Module The limits will not be met if the drive is not installed in accordance with good EMC practices Harmonic Currents The harmonic current emissions from the SINAMICS PM230 is as follows Table 7 3 Harmonic Currents Rating Typical Harmonic Current of rated input current 5th 7th 11th 13th 17th 19th 23rd 25...

Page 87: ...ated 80 AM at 1 kHz Fast Transient Bursts EN 61000 4 4 2 kV 5 kHz A Surge Voltage EN 61000 4 5 1 kV differential L L A 1 2 50 μs 2 kV common L E Conducted EN 61000 4 6 0 15 MHz 80 MHz 10 V rms A Radio frequency Common Mode 80 AM at 1 kHz Mains Interruptions Voltage Dips EN 61000 4 11 95 dip for 3 ms A 30 dip for 10 ms C 60 dip for 100 ms C 95 dip for 5000 ms C Voltage Distortion EN 61000 2 4 Class...

Page 88: ...nery Directive However the products have been fully evaluated for compliance with the essential Health Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the SINAMICS G120 fulfils all requirements of the EMC Directive as...

Page 89: ... FSA Frame size A FSB Frame size B FSC Frame size C FSD Frame size D FSE Frame size E FSF Frame size F FSGX Frame size GX GSG Getting Started Guide HO High Overload Constant Torque I O In output IGBT Insulated gate bipolar transistor LED Light emitting diode LO Light Overload Variable Torque NC Normally closed NEMA National Electrical Manufacturers Association NO Normally open OPI Operating Instru...

Page 90: ...Appendix 7 5 Abbreviations PM230 Power Module IP55 90 Hardware Installation Manual 11 2014 A5E35319202B AA ...

Page 91: ...c compatibility 83 EMC Emissions 86 EMC Standards 83 European EMC Directive 88 European Low Voltage Directive 88 European Machinery Directive 88 External line filter 86 F First environment 39 First Environment 84 G General rules for protecting against environmental effects 19 Ground cable 42 Grounding 42 H Harmonic Currents 86 I IP20 degree of protection 19 IPXXB degree of protection 19 ISO 9001 8...

Page 92: ...ings Cautions and Notices 14 Operation 17 Repair 17 Safety Instructions 13 Transport and storage 16 Screened cable 85 Second Environment 84 Self certification 83 SELV 14 43 Service life of the fan 62 SINAMICS G120 range 7 Standards 88 2006 95 EC 88 EC 89 336 83 EN 55011 86 86 EN 60146 1 1 87 EN 60204 1 88 EN 60950 38 EN 61000 2 4 87 87 87 EN 61000 4 11 87 EN 61000 4 2 87 EN 61000 4 3 87 EN 61000 4...

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