Siemens SINAMICS G120 PM240P-2 Page 95 Installation Manual Download

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Power Module PM240P-2
Hardware Installation Manual, 06/2020, A5E37800827C AD

Appendix

A.1

Manuals and technical support

A.1.1

Manuals for your converter

Manuals with additional information that can be downloaded:

●

Power Module Installation Manual

(

https://support.industry.siemens.com/cs/ww/de/ps/13224

)

Installing Power Modules, reactors and filters. Technical specifications, maintenance (this

manual)

●

CU230P-2 operating instructions

(

https://support.industry.siemens.com/cs/ww/en/view/109478827

)

Commissioning the converter

●

CU240B/E-2 operating instructions

(

https://support.industry.siemens.com/cs/ww/en/view/109478828

)

Commissioning the converter

●

CU250S-2 operating instructions

(

https://support.industry.siemens.com/cs/ww/en/view/109478829

)

Commissioning the converter.

●

CU230P-2 Compact Operating Instructions

(

https://support.industry.siemens.com/cs/ww/en/view/109477360

)

Installing, commissioning and maintaining the converter. Advanced commissioning

●

CU240B/E-2 Compact Operating Instructions

(

https://support.industry.siemens.com/cs/ww/en/view/109477361

)

Installing, commissioning and maintaining the converter. Advanced commissioning

Summary of Contents for SINAMICS G120 PM240P-2

Page 1: ...Power Module PM240P 2 ...

Page 2: ......

Page 3: ...r Module PM240P 2 Hardware Installation Manual 06 2020 A5E37800827C AD Fundamental safety instructions 1 Introduction 2 Installing 3 Connecting 4 Service and maintenance 5 Technical data 6 Spare parts and accessories 7 Appendix A ...

Page 4: ... personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products ...

Page 5: ...nd air cooling requirements 25 3 4 Mounting the Power Modules 26 3 4 1 Sequence for installing the Power Module 27 3 4 2 Dimension drawings and drilling dimensions 28 3 4 3 Hoisting gear 29 3 4 4 Mounting the shield plate and EMC connecting bracket 30 3 5 Supplementary components 32 4 Connecting 33 4 1 Permissible line supplies 36 4 1 1 TN line system 36 4 1 2 TT line system 37 4 1 3 IT system 38 ...

Page 6: ...ctromagnetic compatibility of variable speed drives 72 6 8 1 Converter applications 73 6 8 1 1 Operation in the second environment 73 6 8 1 2 Operation in the first environment 74 6 8 2 Harmonic currents 76 6 8 3 Harmonics at the power supply connection point according to IEC 61000 2 2 76 6 8 4 EMC limit values in South Korea 77 6 9 Service life 78 7 Spare parts and accessories 79 7 1 Spare parts ...

Page 7: ...ly circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operational readiness in the inverse sequence WARNING Risk of electric shock and fire from supp...

Page 8: ...ges can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply exposed components may carry a hazardous voltage Contact with hazardous voltage can result in severe injury or...

Page 9: ...t is in a voltage free state unless it has been explicitly stated that they can be opened in operation WARNING Electric shock due to residual charges in power components Because of the capacitors a hazardous voltage is present for up to 5 minutes after the power supply has been switched off Contact with live parts can result in death or serious injury Wait for 5 minutes before you check that the u...

Page 10: ...ct personnel Ensure that smoke can only escape via controlled and monitored paths WARNING Active implant malfunctions due to electromagnetic fields Converters generate electromagnetic fields EMF in operation Electromagnetic fields may interfere with active implants e g pacemakers People with active implants in the immediate vicinity of an converter are at risk As the operator of an EMF emitting in...

Page 11: ...ate ventilation clearances can cause overheating of components with subsequent fire and smoke This can cause severe injury or even death This can also result in increased downtime and reduced service lives for devices systems Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component NOTICE Overheating due to inadmissible mounting position The devi...

Page 12: ...unctions Inactive or non adapted safety functions can trigger unexpected machine movements that may result in serious injury or death Observe the information in the appropriate product documentation before commissioning Carry out a safety inspection for functions relevant to safety on the entire system including all safety related components Ensure that the safety functions used in your drives and...

Page 13: ... discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by ...

Page 14: ... claim to be complete regarding configuration equipment or any eventuality which may arise Application examples do not represent specific customer solutions but are only intended to provide support for typical tasks As the user you yourself are responsible for ensuring that the products described are operated correctly Application examples do not relieve you of your responsibility for safe handlin...

Page 15: ...lopment to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS...

Page 16: ...age X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltag...

Page 17: ... the following listed families from firmware version V4 7 SP6 HF1 and higher CU230P 2 CU230P 2 BT CU230P 2 HVAC CU240B 2 CU240E 2 CU250S 2 Note Commissioning the converter You must first commission the converter before you can use it Commissioning is described in the operating instructions of the relevant Control Unit Manuals for your converter Page 93 STO independent of the Control Unit The Power...

Page 18: ...Power Modules For the 400 V Power Modules induction motors are permissible in the range from 25 150 of the converter power without any restrictions Motors for 690 V Power Modules For the 690 V Power Modules induction motors are permissible in the range from 50 150 of the converter power without any restrictions Continuous development within the scope of product maintenance Converter components are...

Page 19: ...section describes how you can install the Power Modules in compliance with EMC regulations EMC compliant installation of a machine or system Page 19 For a system configuration in conformance with IEC use the fuse types approved for IEC specified in the Technical data or the circuit breakers under the following Internet address Fuse types Technical data Page 53 Circuit breaker https support industr...

Page 20: ...t be higher than 600 V Only use copper cables rated for 60 C or 75 C Additional requirements relating to CSA conformance frame sizes FSD FSF Overvoltage category OVC III must be ensured for all connections of the power circuit This can mean that a surge suppressor must connected upstream on the line side The rated voltage of the surge suppressor must not exceed the line voltage and must guarantee ...

Page 21: ...hieve this subdivide the control cabinet and the machine or system into EMC zones EMC zones Figure 3 1 Example of the EMC zones of a plant or machine Inside the control cabinet Zone A Line supply connection Zone B Power electronics Devices in Zone B generate energy rich electromagnetic fields Zone C Control and sensors Devices in Zone C do not generate any energy rich electromagnetic fields themse...

Page 22: ...ut of the control cabinet Connect the PE bar and the shield support to the control cabinet frame through a large surface area to establish a good electrical connection Mount the control cabinet components on a bare metal mounting plate Connect the mounting plate to the control cabinet frame and PE bar and shield support through a large surface area to establish a good electrical connection For scr...

Page 23: ...ion is available in the Internet EMC installation guideline http support automation siemens com WW view en 60612658 3 2 2 Cables Cables with a high level of interference and cables with a low level of interference are connected to the converter Cables with a high level of interference Cable between the line filter and converter Motor cable Cable at the converter DC link connection Cable between th...

Page 24: ...cables with a low level of interference may only cross over at right angles Keep all of the cables as short as possible Route all of the cables close to the mounting plates or cabinet frames Route signal and data cables as well as the associated equipotential bonding cables parallel and close to one another Twist incoming and outgoing unshielded individual conductors Alternatively you can route in...

Page 25: ...motor cable Cable between the converter and braking resistor Signal and data cables Connect the motor cable shield to the motor enclosure using a PG gland that establishes a good electrical connection Requirements relating to shielded cables Use cables with finely stranded braided shields Connect the shield to at least one end of the cable Figure 3 4 Examples for EMC compliant shield support Attac...

Page 26: ...hanical components Surge voltage protection circuit Connect surge voltage protection circuits to the following components Coils of contactors Relays Solenoid valves Motor holding brakes Connect the surge voltage protection circuit directly at the coil Use RC elements or varistors for AC operated coils and freewheeling diodes or varistors for DC operated coils ...

Page 27: ...ure rise in the control cabinet Measures in order to ensure that the components are adequately cooled Add the power losses of the individual components Power Module data Technical data Page 53 The Control Unit power loss is less than 0 04 kW Use the manufacturers data for components for example reactors or filters Calculate the air flow required using the formula above Ensure that the control cabi...

Page 28: ... the control cabinet Protection against condensation or electrically conductive contamination Protect the device e g by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12 Further measures may be necessary for particularly critical operating conditions If condensation or conductive pollution can be excluded at the installation site a lower degree of ...

Page 29: ...800827C AD 27 3 4 1 Sequence for installing the Power Module During installation comply with the sequence listed below 1 Prepare the cabinet 2 If you are using a Brake Relay or Safe Brake Relay Install the Brake Relay on the rear side of the shield plate 3 Mount the shield plates 4 Install the Power Module ...

Page 30: ...ns are not to scale Table 3 1 Dimensions depend on the Control Unit CU and Operator Panel OP Frame size Width mm Height mm Depth mm 2 Without shield plate With shield plate Without CU With CU230P 2 With CU240B E 2 Without OP With OP 1 Without OP With OP 1 FSD 200 472 624 237 253 264 237 246 FSE 275 551 728 237 253 264 237 246 FSF 305 709 965 357 373 384 357 366 1 With blanking cover or with Operat...

Page 31: ...que Nm h b c Top Bottom Front FSD 430 170 7 300 350 100 4 x M5 6 0 FSE 509 230 8 5 300 350 100 4 x M6 10 FSF 680 270 13 300 350 100 4 x M8 25 1 The Power Module is designed for mounting without any lateral cooling air clearance For toler ance reasons however we recommend a lateral clearance of approx 1 mm 3 4 3 Hoisting gear Use crane lifting lugs and the appropriate hoisting gear when mounting bu...

Page 32: ... bracket as described below Note Brake relay If you are using a brake relay to control a motor brake then mount the brake relay at the rear of the lower shield plate before you attach the shield module to the converter Motor holding brake Page 81 Procedure FSD and FSE Proceed as follows to mount the EMC connecting bracket and the shield plate 1 Attach the EMC connecting bracket to the shield plate...

Page 33: ...C AD 31 Procedure FSF Proceed as follows to mount the EMC connecting bracket and the shield plate 1 Attach the EMC connecting bracket to the shield plate 2 Screw the shield module to the converter using three screws as shown in the diagram You have correctly mounted the EMC connecting bracket and the shield plate ...

Page 34: ...Manual 06 2020 A5E37800827C AD 3 5 Supplementary components Depending on the particular application additional components may be required for your system Information about additional components is provided in the following Sections Connection overview Page 41 Optional accessories Page 80 ...

Page 35: ... com WW view en 103474630 WARNING Electrical shock due to inadequate touch protection Due to faulty contact protection the power connections of the converter may be openly accessible Touching live power connections can result in death or severe injury Make the openings for the converter power connections just large enough for the cables to be routed through Cover power connections that are not use...

Page 36: ...device disconnects within the stipulated time in the case of insulation failure ground fault fault to frame then you must use additional residual current protective devices RCD type B In order that an RCD does not unnecessarily trip as a result of operational leakage currents the following preconditions must be fulfilled The neutral point of the line supply is grounded For converters with rated in...

Page 37: ...ns modular RCCB device MRCD type B 5SV8111 4KK with a current transformer 5SV870 2K a circuit breaker series 3VA1 and a trip element 3VA9988 0BL30 Figure 4 1 MRCD A dedicated RCD is used for every converter The motor cables are shorter than 50 m 164 ft shielded or 100 m 328 ft unshielded Additional information about motor cables Length of the motor cable Page 42 ...

Page 38: ...N system transfers the PE protective conductor to the installed plant or system using a cable Generally in a TN system the neutral point is grounded There are versions of a TN sys tem with a grounded line conductor e g with grounded L1 A TN system can transfer the neutral con ductor N and the PE protective conductor either separately or combined Converter connected to a TN system Converters with i...

Page 39: ...ed or not Note Operation in IEC or UL systems For installations in compliance with IEC operation on TT line systems is permissible For installations in compliance with UL operation on TT line systems is not permissible Operating converter on a TT line system Converter with integrated or external line filter Operation on TT line systems with grounded neutral point permissible Operation on TT line s...

Page 40: ...ote Behavior of the converter when a ground fault occurs If the converter is to remain operable even when a ground fault occurs at the converter output you must install an output reactor This prevents an overcurrent trip or damage to the drive Converter connected to an IT system Converters with integrated line filter Operation on IT line systems not permissible Converter without line filter Operat...

Page 41: ...restriction applies to the length of the protective conductor for touch protection However short protective conductors are advantageous for EMC compliant installation Description WARNING Electric shock due to interrupted protective conductor The drive components conduct a high leakage current via the protective conductor Touching conductive parts when the protective conductor is interrupted can re...

Page 42: ... 1 For permanent connection the protective conductor must fulfill at least one of the following conditions The protective conductor is routed so that it is protected against damage along its complete length Cables routed inside switch cabinets or enclosed machine housings are considered to be adequately protected against mechanical damage As a conductor of a multi conductor cable the protective co...

Page 43: ...overview Connect cables at the converter so that they are EMC compliant Attach the cable tie holders to the Power Module as shown to the left in the diagram before you establish the connections Fix the line connecting cable using a cable tie as shown in Fix the shield of the motor connecting cable using a hose clamp Connect the shield of the control cable with the shield plate of the Control Unit ...

Page 44: ...h on the plant or system side EMC compliant wiring is required in order that the converter complies with the EMC category listed in the following table EMC compliant installation of a machine or system Page 19 Carefully observe the following section for operation in the first environment Electromagnetic compatibility of variable speed drives Page 72 Table 4 1 Permissible length of motor connecting...

Page 45: ...lbf in 8 2 AWG 40 lbf in 18 mm FSE 25 70 mm2 8 10 Nm 6 3 0 AWG 88 5 lbf in 25 mm FSF Line supply motor Cable lug accord ing to SN71322 35 2 120 mm2 22 25 Nm 1 2 4 0 AWG 210 lbf in Procedure Proceed as follows to establish the connections 1 Ensure that the device is in a no voltage condition and the DC link is discharged 2 Establish the connections as described in the following sections This means ...

Page 46: ... the two terminal screws on the connections for the motor and remove the dummy plug For frame size FSF you must breakout the openings from the connection cover for the power connections Use side cutters or a fine saw blade Figure 4 5 Line and motor connections You must re attach the connection covers in order to re establish the touch protection of the converter after it has been connected up ...

Page 47: ...ia power module terminals function The two switches have the following function Both switches ON STO is enabled Both switches OFF STO is locked Two switches different not permissible Terminals STO_A and STO_B are low active Connect line to select STO Use a SELV or PELV power supply with 24 V DC 20 4 V 28 8 V maximum 60 V briefly for the STO_A and STO_B connections Use a shielded cable with the fol...

Page 48: ...s with a torque of 0 2 Nm 2 lbf in 3 Attach the shield to the shield plate of the Control Unit through the largest possible surface area You have connected the STO terminals Note Configuring a safety function In order to use the STO via power module terminals safety function the function has to be configured with a commissioning tool Further information and wiring examples are to be found in the S...

Page 49: ... motor torque decreases proportion ally with 1 f In field weakening the available power remains constant Operating the motor in a delta connection with 87 Hz characteristic In a delta connection the motor is oper ated with a voltage and frequency above its rated values As a consequence the motor power is increased by a factor 3 1 73 In the range f 0 87 Hz the motor can output its rated torque MN T...

Page 50: ...Connecting 4 4 Connecting the motor to the converter in a star or delta connection Power Module PM240P 2 48 Hardware Installation Manual 06 2020 A5E37800827C AD ...

Page 51: ...r may cause malfunctions or result in consequential damage such as fire or electric shock Only commission the following persons to repair the converter Siemens customer service A repair center that has been authorized by Siemens Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Only use original spare parts when carrying out ...

Page 52: ...ry compressed air max 1 bar Ventilation The devices must be installed in a cabinet Ensure that the cabinet s ventilation slots are not blocked Check that the fan is functioning correctly Cables and screw terminals Regularly check the cables for damage and immediately replace any defective parts Regularly check that the screw terminals have been correctly tightened Retighten the screws if necessary...

Page 53: ... replaced in good time to ensure that the converter is ready for operation Applies to all frame sizes Proceed as follows to remove the fan unit Switch off the converter power supply before replacing the fan WARNING Electric shock as a result of a residual charge in power components After the power supply has been switched off it takes up to 5 minutes until the capacitors in the converter have disc...

Page 54: ...e is installed at the top Procedure 1 Remove the fan module from the Power Module in steps and as shown in the diagram Use a screwdriver if necessary 2 Install the new fan module in inverse sequence By inserting the fan module you establish the electrical connection between the converter and fan module You have replaced the fan module ...

Page 55: ...s at 90 of the rated speed and 100 of the load corresponding to Low Overload Protective devices for the Power Module The fuses listed in the following tables are examples of suitable fuses Additional components for branch protection are available in the Internet Branch protection and short circuit strength according to UL and IEC https support industry siemens com cs ww en view 109750825 ...

Page 56: ...ce suppression filter Category C2 for converters without filter with optional external radio interference suppres sion filter for grounded line supplies recommended for operation in conjunc tion with a residual current protective device RCD Category C3 for 690 V converters with integrated radio interference suppression filter frame size FSF Category C4 for converters without integrated radio inter...

Page 57: ...e sea level without derating 1000 m Restrictions for special ambient conditions Page 69 Climatic ambient conditions 1 Frame sizes FSD FSF temperature range 2 in operation acc to LO 20 C 40 C in operation acc to HO 20 C 50 C for higher temperatures Restrictions for special ambient conditions Page 69 Relative humidity 5 95 condensation not permitted Oil mist ice formation condensation dripping water...

Page 58: ...t current for a Low Overload load cycle LO base load output current Permissible output current for a Low Overload load cycle LO base load power Rated power based on the LO base load output current HO base load input current Permissible input current for a High Overload load cycle HO base load output current Permissible output current for a High Overload load cycle HO base load power Rated power ba...

Page 59: ... Pumps fans and compressors Wet or dry blasting technology Mills mixers kneaders crushers agitators Basic spindles Rotary furnaces Extruders The High Overload load cycle permits dynamic accelerating phases at a reduced base load Typical applications when de signing according to High Overload in clude Horizontal and vertical conveyor technology conveyor belts roller conveyors chain conveyors Centri...

Page 60: ... kW 2 kHz for devices with an LO base load power 75 kW Can be adjusted in 2 kHz steps as follows 2 kHz 16 kHz for devices with an LO base load power 55 kW 2 kHz 8 kHz for devices with an LO base load power 55 kW 2 kHz 4 kHz for devices with an LO base load power 55 kW 132 kW If you increase the pulse frequency the converter reduces the maximum output current Short circuit current rating SCCR and b...

Page 61: ...Technical data 6 4 400 V converters Power Module PM240P 2 Hardware Installation Manual 06 2020 A5E37800827C AD 59 Current and power limiting depending on the line voltage ...

Page 62: ...5 A 60 A Siemens fuse according to IEC UL Fuse according to IEC UL Class J 3NE1820 0 80 A 70 A 3NE1021 0 100 A 90 A 3NE1021 0 100 A 100 A Power loss without filter 0 68 kW 0 76 kW 1 01 kW Power loss with filter 0 68 kW 0 77 kW 1 02 kW Required cooling air flow 55 l s 55 l s 55 l s Weight without filter 16 6 kg 18 3 kg 18 3 kg Weight with filter 18 3 kg 19 kg 19 kg Table 6 2 PM240P 2 IP20 Frame Siz...

Page 63: ...3NE1225 0 200 A 200 A 3NE1227 0 250 A 250 A 3NE1230 0 315 A 300 A Power loss without filter 1 95 kW 2 54 kW 2 36 kW Power loss with filter 1 97 kW 2 56 kW 2 38 kW Required cooling air flow 153 l s 153 l s 153 l s Weight without filter 58 kg 58 kg 62 kg Weight with filter 64 kg 64 kg 66 kg Table 6 4 PM240P 2 IP20 Frame Size F 3 ph AC 380 V 480 V Article number without filter Article number with fil...

Page 64: ...7 22 5 20 3 18 6SL3210 1RE26 0 L0 30 60 60 51 42 36 30 27 24 6SL3210 1RE27 5 L0 37 75 75 63 8 52 5 45 37 5 33 8 30 6SL3210 1RE28 8 L0 45 90 90 76 5 63 54 45 40 5 36 6SL3210 1RE31 1 L0 55 110 110 93 5 77 Pulse frequency kHz 2 4 6 8 10 12 14 16 6SL3210 1RE31 5 L0 75 145 145 123 3 101 5 6SL3210 1RE31 8 L0 90 178 178 151 3 124 6 6SL3210 1RE32 1 L0 110 205 143 5 6SL3210 1RE32 5 L0 132 250 175 Factory s...

Page 65: ...ut current Overvoltage category ac cording to EN 61800 5 1 III for line supplies Pulse frequency 2 kHz factory setting can be adjusted to 4 kHz If you increase the pulse frequency the converter reduces the maximum output current Short circuit current rating SCCR and branch protec tion 100 kA rms Branch protection and short circuit strength according to UL and IEC https support industry siemens com...

Page 66: ...to IEC UL Fuse according to IEC UL Class J 3NE1815 0 25 A 20 A 3NE1815 0 25 A 25 A 3NE1803 0 35 A 30 A Power loss 0 32 kW 0 41 kW 0 48 kW Required cooling air flow 55 l s 55 l s 55 l s Weight without filter 17 4 kg 17 4 kg 17 4 kg Weight with filter 18 9 kg 18 9 kg 18 9 kg Table 6 6 PM240P 2 IP20 frame size D 3 AC 500 V 690 V Article number without filter Article number with filter 6SL3210 1RH22 7...

Page 67: ...me size F 3 AC 500 V 690 V Article number without filter Article number with filter 6SL3210 1RH28 0UL0 6SL3210 1RH28 0AL0 6SL3210 1RH31 0UL0 6SL3210 1RH31 0AL0 6SL3210 1RH31 2UL0 6SL3210 1RH31 2AL0 LO base load power 75 kW 90 kW 110 kW LO base load input current 78 A 97 A 111 A LO base load output current 80 A 100 A 115 A HO base load power 55 kW 75 kW 90 kW HO base load input current 66 A 85 A 10...

Page 68: ... 6SL3210 1RH31 4UL0 6SL3210 1RH31 4AL0 HO base load power 110 kW HO base load input current 122 A HO base load output current 115 A Siemens fuse according to IEC UL Fuse according to IEC UL Class J 3NE1225 0 200 A 200 A Power loss without filter 2 56 kW Power loss with filter 2 59 kW Required cooling air flow 153 l s Weight without filter 61 kg Weight with filter 65 kg ...

Page 69: ...nt A Pulse frequency kHz 2 4 6SL3210 1RH21 4 L0 14 8 4 6SL3210 1RH22 0 L0 19 11 4 6SL3210 1RH22 3 L0 23 13 8 6SL3210 1RH22 7 L0 27 16 2 6SL3210 1RH23 5 L0 35 21 6SL3210 1RH24 2 L0 42 25 2 6SL3210 1RH25 2 L0 52 31 2 6SL3210 1RH26 2 L0 62 37 2 6SL3210 1RH28 0 L0 80 48 6SL3210 1RH31 0 L0 100 60 6SL3210 1RH31 2 L0 115 69 6SL3210 1RH31 4 L0 142 85 2 The permissible motor cable length depends on the cab...

Page 70: ...afe Torque Off function is the time between selecting the function and the function becoming active Probability of failures Probability of failures per hour PFH PFHD 50 10 9 1 h PFH according to IEC 61800 5 2 PFHD according to IEC 62061 Mean probability of failure for a low demand rate of the safety func tion according to IEC 61508 PFD 50 10 5 Mission time 20 years You may not operate converters w...

Page 71: ...the converter to overheat Excessively high temperatures can damage the converter or have a negative impact on the converter service life Never operate the converter continuously with an output frequency 0 Hz Only operate the converter in the permissible operating range Figure 6 2 Permissible operating range of the converter Continuous operation Operating state that is permissible for the complete ...

Page 72: ... loading according to LO Installation altitude m up to Ambient temperature C 20 25 30 35 40 45 50 55 60 Output current in when loading to LO 1000 100 93 85 76 66 1500 100 95 88 81 72 63 2000 100 97 90 83 77 68 59 2500 100 98 91 85 79 72 64 56 3000 100 98 92 86 80 74 68 60 53 3500 98 92 86 81 75 69 64 57 50 4000 91 86 81 75 70 65 60 53 46 Table 6 11 Maximum permitted output current when loading acc...

Page 73: ...tudes 2000 m 4000 m above sea level the following applies Connection to a TN line system with grounded neutral point is permissible TN systems with grounded line conductor are not permitted The TN line system with grounded neutral point can also be supplied using an isolation transformer The phase to phase voltage does not have to be reduced Note Using Power Modules connected to TN line supplies w...

Page 74: ...ndards of these machines or systems is complied with The machine or system builder is responsible for taking these measures Environments and categories Environments IEC EN 61800 3 makes a distinction between the first environment and second environment and defines different requirements for these environments First environment Residential buildings or locations at which the PDS is directly connect...

Page 75: ...nity You do not have to take any additional measures regarding interference immunity Interference emission operation in the second environment Category C2 The drive system must comply with the following conditions in order to comply with the limit values of the second environment Category C2 The drive system is installed by appropriately qualified personnel in compliance with EMC regulations and t...

Page 76: ...e of our Solution Partners https www automation siemens com solutionpartner partnerfinder Home Index country D E program 1 technology 19 lang en 6 8 1 2 Operation in the first environment Interference immunity You do not have to take any additional measures regarding interference immunity Interference emission operation in the first environment Category C2 In order that you may operate the drive s...

Page 77: ...former with an apparent power rating of approximately 300 kVA 400 kVA The installation company or company operating the equipment is responsible for ensuring that this equipment is only connected at a connection point with an appropriate short circuit power fault level If these preconditions do not apply then the installation company or company operating the device must obtain authorization from t...

Page 78: ... voltage harmonics for the point of common coupling PCC with the public supply system For systems in which converters or other non linear loads are widely used a circuit feedback calculation that takes the individual system configuration into consideration should always be performed The converter with upstream Line Harmonics Filters LHF allows adherence to the compatibility level for voltage harmo...

Page 79: ...t value class A Group 1 to KN11 By implementing appropriate additional measures the limit values according to category C2 or limit value class A Group 1 are observed Additional measures such as the use of an additional RFI suppression filter EMC filter may be necessary In addition measures for EMC compliant configuration of the plant or system are described in detail in this manual You can find ad...

Page 80: ... 2 78 Hardware Installation Manual 06 2020 A5E37800827C AD 6 9 Service life The PM240P 2 is designed to have a service life of 10 years under the following conditions Nominal load at 40 C 4000 h y Idle time or standby at 20 C 4000 h y Power off 760 h y ...

Page 81: ...0SM13 0AA0 6SL3200 0SM14 0AA0 6SL3200 0SM15 0AA0 Fan kit 6SL3200 0SF15 0AA0 6SL3200 0SF16 0AA0 6SL3200 0SF17 0AA0 Accessory kit 6SL3262 1AD01 0DA0 6SL3262 1AE01 0DA0 6SL3262 1AF01 0DA0 Included in the scope of delivery of the converter Spare parts through Spares on Web Spares on Web https www automation siemens com sow When you enter the article number and serial number of your device you obtain a...

Page 82: ...er Motor holding brake controlled using a Brake Relay or Safe Brake Relay Sine wave filter Output reactor Connection components Connection overview for the electrical components Connection overview Page 41 7 2 1 Shield plate at the top The shield plate is included in the accessory kit shield connection kit Article numbers Spare parts Page 79 Fasten the shield plate as shown in the graphic FSD and ...

Page 83: ...ctive of the converter size you are supplied with two preassembled cables with different lengths Connect the appropriate cable to the Brake Module and to the converter as shown below If you are using your own cable ensure that the cable is insulated and rated for 600 V Connecting the motor holding brake via a PELV circuit The Brake Relay must be connected to the protective conductor if the motor b...

Page 84: ...ation Manual 06 2020 A5E37800827C AD 7 2 2 2 Mounting and connecting the Brake Relay Mounting the Brake Relay Mount the Brake Relay at the rear of the shield plate Mount it before you mount the shield plate Mounting the shield plate and EMC connecting bracket Page 30 Brake Relay Safe Brake Relay ...

Page 85: ...e harmonics filter The line harmonics filters reshape the distorted current back to the desired sinusoidal waveform With the line harmonics filters the converter fulfills the IEEE 519 standards For technical details refer to the following link Line harmonics filters https www schaffner com products download product datasheet fn 3440 ecosine 50hz passive harmonic filters Note If you use a line harm...

Page 86: ...3210 1RE31 8 L0 6SL3210 1RE32 1 L0 6SL3210 1RE32 5 L0 75 90 110 132 UAC FN344075116E2FAJRX UAC FN344090116E2FAJRX UAC FN3440110118E2FAJRX UAC FN3440132118E2FAJXX Clearances to other devices Line harmonics filters are best installed as close as possible to the non linear load Ideally they are mounted next to the converter inside the electrical cabinet In order to ensure sufficient air flow keep a c...

Page 87: ...s D W H H1 a b mm2 Nm AWG lbf in PE torque Nm UAC FN344022115E2FAJRX UAC FN344030115E2FAJRX UAC FN344037115E2FAJRX UAC FN344045115E2FAJRX UAC FN344055115E2FAJRX 53 55 66 73 75 319 290 635 705 220 680 11 10 50 8 1 0 8 70 8 M8 14 UAC FN344075116E2FAJRX UAC FN344090116E2FAJRX 126 147 386 353 863 960 280 920 11 10 95 8 3 0 8 70 8 M10 25 UAC FN3440110118E2FAJRX UAC FN3440132118E2FAJXX 175 194 456 462 1...

Page 88: ...ncy must not exceed 150 Hz Operation and commissioning may only be performed with the motor connected because the sine wave filter is not no load proof An output reactor is not required NOTICE Damage to the sine wave filter if it is not activated during commissioning The sine wave filter may be damaged if it is not activated during commissioning Activate the sine wave filter during commissioning v...

Page 89: ...filter Overall dimensions mm Drilling dimensions mm Fixing torque Nm Weight kg W H D b t1 t2 6SL3202 0AE24 6SA0 250 305 262 230 127 90 5 4 x M6 7 24 6SL3202 0AE26 2SA0 250 315 262 230 127 90 5 4 x M6 7 34 6SL3202 0AE28 8SA0 275 368 275 250 132 100 5 4 x M8 13 45 6SL3202 0AE31 5SA0 350 440 305 320 156 5 113 4 x M8 13 63 6SL3202 0AE31 8SA0 350 468 305 320 156 5 113 4 x M8 13 80 ...

Page 90: ...5 150 280 6 x M10 20 124 Technical data Article number Ploss 1 W Connection Degree of protection Power Module Motor 6SL3202 0AE24 6SA0 80 Screw terminals 25 50 mm2 IP00 6SL3202 0AE26 2SA0 65 Screw terminals 25 50 mm2 IP00 6SL3202 0AE28 8SA0 100 Screw terminals 25 95 mm2 IP00 6SL3202 0AE31 5SA0 180 Screw terminals 50 150 mm2 IP00 6SL3202 0AE31 8SA0 190 Screw terminals 50 150 mm2 IP00 6SL3000 2CE32 ...

Page 91: ... the output reactor by exceeding the maximum pulse frequency The maximum permissible pulse frequency when using the output reactor is 4 kHz The output reactor can be damaged if the pulse frequency is exceeded When using an output reactor the pulse frequency of the Power Module must not be higher than 4 kHz NOTICE Damage to the output reactor if it is not activated during commissioning The output r...

Page 92: ...ies Power Module PM240P 2 90 Hardware Installation Manual 06 2020 A5E37800827C AD Clearances to other devices Keep shaded areas free of any devices and components Minimum clearances of the output reactor to other devices space saving mounting examples ...

Page 93: ... 129 4 x M6 10 26 JTA TEU 9932 0FS00 0EA0 0 9 310 370 182 289 142 4 x M8 25 42 JTA TEU 9932 1FC00 1BA0 0 53 400 320 193 379 150 4 x M8 25 66 JTA TEU 9932 0FV00 1BA0 0 37 400 355 193 379 150 4 x M8 25 90 The output reactors have a protection rating of IP00 Table 7 2 Connections to the Power Module and to the motor Article number Connection Motor Module and motor PE JTA TEU 2532 0FP00 4EA0 Screw ter...

Page 94: ...number Power kW Article number FSD 6SL3210 1RH21 4 L0 6SL3210 1RH22 0 L0 6SL3210 1RH22 3 L0 11 15 18 5 JTA TEU 2532 0FP00 4EA0 6SL3210 1RH22 7 L0 6SL3210 1RH23 5 L0 6SL3210 1RH24 2 L0 22 30 37 JTA TEU 9932 0FP00 4EA0 FSE 6SL3210 1RH25 2 L0 6SL3210 1RH26 2 L0 45 55 JTA TEU 9932 0FS00 0EA0 FSF 6SL3210 1RH28 0 L0 6SL3210 1RH31 0 L0 75 90 JTA TEU 9932 1FC00 1BA0 6SL3210 1RH31 2 L0 6SL3210 1RH31 4 L0 1...

Page 95: ...mens com cs ww en view 109478827 Commissioning the converter CU240B E 2 operating instructions https support industry siemens com cs ww en view 109478828 Commissioning the converter CU250S 2 operating instructions https support industry siemens com cs ww en view 109478829 Commissioning the converter CU230P 2 Compact Operating Instructions https support industry siemens com cs ww en view 109477360 ...

Page 96: ...w en view 109477248 Parameter list alarms and faults Graphic function diagrams CU240B E 2 List Manual https support industry siemens com cs ww en view 109477251 Parameter list alarms and faults Graphic function diagrams CU250S 2 List Manual https support industry siemens com cs ww en view 109477253 Parameter list alarms and faults Graphic function diagrams EMC installation guideline http support a...

Page 97: ...VD Article number 6SL3070 0AA00 0AG0 Download SIZER http support automation siemens com WW view en 10804987 130000 EMC electromagnetic compatibility technical overview Standards and guidelines EMC compliant control cabinet design EMC overview https support industry siemens com cs ww en view 103704610 EMC Guidelines configuration manual EMC compliant control cabinet design potential equalization an...

Page 98: ...nnouncements FAQs Downloads The Newsletter contains the latest information on the products you use The Knowledge Manager Intelligent Search helps you find the documents you need Users and specialists from around the world share their experience and knowledge in the Forum You can find your local representative for Automation Drives via our contact database under Contact Partner Information about lo...

Page 99: ...completely complying with IEC EN 61800 3 it has been proven that the converter is in compliance with Directive 2014 30 EU Underwriters Laboratories North American market Converters bearing one of the certification marks shown on the left meet the requirements for the North American market as a component of drive applications and are listed correspondingly EMC requirements for South Korea The conve...

Page 100: ...certificates for functions relating to functional safety Safety Integrated http support automation siemens com WW view en 22339653 134200 Certificates of products that were certified by UL http database ul com cgi bin XYV template LISEXT 1FRAME index html Certificates of products that were certified by TÜV SÜD https www tuev sued de industrie_konsumprodukte zertifikatsdatenbank Standards that are ...

Page 101: ...eakage circuit breaker EMC Electromagnetic compatibility EMC EMI Electromagnetic interference FS Frame size HO High overload I O Input Output IGBT Insulated gate bipolar transistor LED Light emitting diode LO Low overload NC NC contact NEMA National Electrical Manufacturers Association NO NO contact OPI Operating instructions PELV Protective extra low voltage PM Power Module PPE Personnel protecti...

Page 102: ...Appendix A 3 Abbreviations Power Module PM240P 2 100 Hardware Installation Manual 06 2020 A5E37800827C AD ...

Page 103: ...ng Installation altitude 71 Dimension drawings 89 91 Drilling pattern 91 E Electrical installation 33 EMC 19 F Field weakening 47 Function Manual 93 G Getting Started 93 H Hardware Installation Manual 93 Harmonic currents 76 High Overload 57 Hotline 96 I Industry Mall 95 Installation altitude 71 Installing 26 IT system 36 L Line supply type 36 List Manual 93 Low Overload 57 M Maintenance Cleaning ...

Page 104: ... A5E37800827C AD P Power distribution systems 36 Protective conductor 36 Q Questions 96 S Safe Brake Relay 81 Safety notes Electrical installation 33 Service life of the fan 51 SIZER 95 Standards EN 61800 3 97 Star connection Y 47 Support 96 T TN system 36 TT system 36 ...

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