Siemens SIMOTICS-T 1FW68 Engineering Manual Download Page 3

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SIMOTICS

Drive technology

1FW68 radial segment motors

Configuration Manual

04/2017

6SN1197-0AE02-0BP1

Introduction

Fundamental safety

instructions

Description of the motors

Mechanical properties

Electrical connection

Assembly

drawings/dimension sheets

Appendix

Summary of Contents for SIMOTICS-T 1FW68

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Page 3: ...__ ___________________ SIMOTICS Drive technology 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Introduction Fundamental safety instructions 1 Description of the motors 2 Mechanical properties 3 Motor components and options 4 Configuring 5 Technical data and characteristics 6 Preparation for use 7 Electrical connection 8 Assembly drawings dimension sheets 9 Appendix A ...

Page 4: ...y be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARN...

Page 5: ...sily accessed and made available to the personnel responsible Target group This manual is aimed at planning project and design engineers as well as electricians fitters and service personnel Benefits This configuration manual enables the target group to comply with the rules and guidelines that apply when segment motors are engineered It helps you select products and functions Text features In add...

Page 6: ...on Information on the following topics is available under the link Ordering documentation overview of documentation Additional links to download documents Using documentation online find and search in manuals information More information https support industry siemens com cs de en view 108998034 Please send any questions about the technical documentation e g suggestions for improvement corrections...

Page 7: ...ystems and automation engineering solutions SITRAIN http siemens com sitrain Technical Support Country specific telephone numbers for technical support are provided on the Internet under Contact Technical Support https support industry siemens com Usage phases and their documents tools Table 1 Usage phases and the required documents tools Usage phase Document tool measure Orientation SINAMICS S Sa...

Page 8: ... STARTER commissioning tool SINAMICS S120 Getting Started SINAMICS S120 Manuals SINAMICS S120 Commissioning Manual SINAMICS S120 List Manual SINAMICS S120 Function Manuals Documentation for encoders Examples of additional documentation that may be required for the following system components Cooling system Brake Line filter Active Interface Module Maintenance decom missioning disposal Operating in...

Page 9: ...mental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products Commissioning information You can obtain commissioning support from our Technical Support You can find commissioning information in the SINAMICS S120 Commissioning Manual and in the operating instructions For addit...

Page 10: ...Introduction 1FW68 radial segment motors 10 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 11: ...bient conditions 29 2 3 1 Directives and standards 29 2 3 2 Danger from strong magnetic fields 31 2 3 3 Technical features 34 2 3 4 Defining the direction of rotation 36 2 3 5 Ambient conditions for stationary use 37 2 3 6 Scope of delivery 37 2 3 6 1 Segment motors 37 2 3 6 2 Supplied pictograms 38 2 4 Derating factors 39 2 5 Selection and ordering data 39 2 5 1 Order designation 39 2 5 1 1 Stato...

Page 12: ...mechanical conditions 80 5 1 3 Type of load cycle 81 5 1 4 Torque time diagram 83 5 1 5 Selecting the stator segments 86 5 1 6 Specifying the number of rotor segments 86 5 1 7 Uneven current load 87 5 1 8 Motor torque speed diagram 87 5 1 9 Torque speed requirements 89 5 1 10 Checking the moments of inertia 90 5 1 11 Selecting the drive system components for the power connection 90 5 1 12 Calculat...

Page 13: ...ng capacity of the cables 140 8 3 6 Electrical connection components 142 8 3 7 Power connection 145 8 3 8 Signal connection 147 8 3 9 Shielding grounding and equipotential bonding 151 8 3 10 Coupled stator segments 152 8 3 10 1 Checking EMFs 156 8 3 10 2 Transferring encoder information using OA SERVCOUP 161 9 Assembly drawings dimension sheets 163 A Appendix 169 A 1 Manufacturer recommendations 1...

Page 14: ...Table of contents 1FW68 radial segment motors 14 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 15: ...o phase conductor and phase conductor to protective conductor Check whether the existing auxiliary supply circuits are de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or neutralize all hazardous energy sources by closing switches grounding or short circuiting or closing valves for example 5 Secure...

Page 16: ...e cross coupling due to unconnected cable shields As a minimum connect cable shields and the conductors of power cables that are not used e g brake cores at one end at the grounded housing potential WARNING Danger to life due to electric shock when not grounded For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at...

Page 17: ...ough unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power 1 W closer than approx 2 m to the components may cause the devices to malfunction influence the functional safety of machines therefore putting people at risk or causing material damage Switch the wireless devices or mobile phones off in the ...

Page 18: ...rives and automation tasks are adjusted and activated through appropriate parameterizing Perform a function test Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions you must observe the safety notices in the Safety Int...

Page 19: ...tion can result in severe injury or death Remove any loose parts or secure them so that they cannot be flung out Do not touch any moving parts Safeguard all moving parts using the appropriate safety guards WARNING Danger to life due to fire if overheating occurs because of insufficient cooling Inadequate cooling can cause overheating resulting in death or severe injury as a result of smoke and fir...

Page 20: ...s modules or devices that may be damaged by either electric fields or electrostatic discharge NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original pack...

Page 21: ...dustrial security please visit Industrial security http www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase ...

Page 22: ...he immediate vicinity of electronic components External influences damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside...

Page 23: ...risks of power drive systems 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 23 For more information about the residual risks of the drive system components see the relevant sections in the technical user documentation ...

Page 24: ...Fundamental safety instructions 1 4 Residual risks of power drive systems 1FW68 radial segment motors 24 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 25: ...nts Depending on the number of stator segments and rotor segments traversing motion in the form of an arc or a complete circle can be created The motors are designed for the SINAMICS S120 drive system You can use Motor Modules in the booksize or chassis format Accuracy The accuracy of a direct drive with segment motor is governed by the Mechanical design of the machine Control technology used Reso...

Page 26: ... by the integration into the overall mechanical system As a consequence a general recommendation for integrating the motor cannot be given for all axis concepts To ensure that the motor and the encoder are optimally integrated into the mechanical structure Siemens offers its Mechatronic Support service see Catalog For additional information please contact your Siemens contact person also refer to ...

Page 27: ... Only use direct drives and their components for applications that Siemens has explicitly specified Protect the motors against dirt and contact with aggressive substances Ensure that the installation conditions comply with the rating plate specifications and the condition specifications contained in this documentation Where relevant take into account deviations regarding approvals or country speci...

Page 28: ...Roller and cylinder drives WARNING Personal injury and material damage by noncompliance with directive 2006 42 EC There is a risk of death serious injury and or material damage if Directive 2006 42 EC is not carefully observed The products included in the scope of delivery are exclusively designed for installation in a machine Commissioning is prohibited until it has been fully established that th...

Page 29: ...ooling 1 IEC EN 60034 6 Type of construction IEC EN 60034 7 Connection designations IEC EN 60034 8 Noise levels 1 IEC EN 60034 9 Temperature monitoring IEC EN 60034 11 Vibration severity levels 1 IEC EN 60034 14 1 Standard component e g cannot be applied to built in motors Relevant directives The following directives are relevant for SIMOTICS motors European Low Voltage Directive SIMOTICS motors c...

Page 30: ...ultRankingDesc pnid 13347 lc de WW Underwriters Laboratories SIMOTICS motors are generally in compliance with UL and cUL as components of motor applications and are appropriately listed Specifically developed motors and functions are the exceptions in this case Here it is important that you carefully observe the contents of the quotation and that there is a cUL mark on the rating plate Quality sys...

Page 31: ...ng magnetic fields In the no current condition the magnetic field strength of the motors comes exclusively from the magnetic fields of components equipped with permanent magnets Additional electromagnetic fields occur in operation Components with permanent magnets For the segment motors described in this manual the permanent magnets are located in the rotor segments Figure 2 1 Schematic representa...

Page 32: ... according to Directive 2013 35 EU With regard to the effect of strong magnetic fields on people the DGUV rule 103 013 Electromagnetic Fields of the German Social Accident Insurance applies in Germany This rule specifies all the requirements that must be observed in the workplace In other countries the relevant applicable national and local regulations and requirements must be taken into account W...

Page 33: ...ment the forces of attraction can be several kN example Magnetic attractive forces are equivalent to a force of 100 kg which is sufficient to trap a body part Do not underestimate the strength of the attractive forces and work very carefully Wear safety gloves The work should be done by at least two people Do not unpack the rotor segment until immediately before assembly Never unpack several rotor...

Page 34: ...edge into the separating rift Release the jammed body parts If necessary call for an EMERGENCY DOCTOR Material damage caused by strong magnetic fields NOTICE Data loss caused by strong magnetic fields When you are close to a secondary section 300 mm any magnetic or electronic data medium as well as electronic devices that you are carrying can be destroyed Credit cards USB sticks floppy disks and w...

Page 35: ...reshold 130 C according to DIN 44081 44082 Evaluated via a TM120 Terminal Module see the SINAMICS S120 Manual Temperature monitoring per stator segment 1 x KTY 84 PTC thermistor according to EN 60034 11 Evaluated via a TM120 Terminal Module 2nd rating plate Enclosed separately Insulation of stator winding according to EN 60034 1 Temperature class 155 F Impulse voltage insulation class according to...

Page 36: ...e stator segments of the segment motor are connected with a U V W phase sequence and a three phase system with clockwise rotating field is connected then the segment motor rotor rotates clockwise You can identify the direction of rotation by looking at the A end of the segment motor The opposite B end is the cable outlet side of the segment motor Figure 2 2 Viewing direction when determining the d...

Page 37: ...emperature fluctuations Max 0 5 K min Condensation Not permissible Formation of ice Not permissible Stationary use Class 3K3 Devices can only be operated in locations that are fully protected against the weather in halls or rooms Table 2 3 Biological ambient conditions Stationary use Class 3B1 Table 2 4 Mechanically active ambient conditions Stationary use Class 3S1 Table 2 5 Mechanical ambient co...

Page 38: ...Table 2 7 Prohibit signs provided according to BGV A8 and DIN EN ISO 7010 and their significance Sign Meaning Sign Meaning No access for persons with pacemakers or implanted defibrillators P007 No access for persons with metal implants P014 Prohibited to carry wear metal parts or watches P008 Note The quality of the label can diminish as result of extreme environmental conditions Any danger areas ...

Page 39: ...ms in the associated data sheet Operation in a vacuum is not permissible due to the low voltage strength and the poor cooling 2 5 Selection and ordering data 2 5 1 Order designation The article number serves as order designation The article number MLFB comprises a combination of digits and letters When placing an order it is sufficient just to specify the unique Article number As the range of comb...

Page 40: ...Description of the motors 2 5 Selection and ordering data 1FW68 radial segment motors 40 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 2 5 1 1 Stator segment ...

Page 41: ... 04 2017 6SN1197 0AE02 0BP1 41 2 5 1 2 Rotor segment 2 5 2 Selection and ordering data for 1FW68 Note Overview of important motor data A selection of important motor data and dimensions is provided in this chapter Please contact your local Siemens office to obtain the complete data for your particular motor ...

Page 42: ...2560 480 1FW6804 2Sxxx 0AAx 4 856 150 1071 744 2300 3840 480 1FW6804 3Sxxx 0AAx 4 856 200 1071 744 3070 5120 480 1FW6804 4Sxxx 0AAx 4 856 250 1071 744 3840 6400 480 1FW6805 0Sxxx 0AAx 5 1070 50 1285 958 960 1600 424 1FW6805 1Sxxx 0AAx 5 1070 100 1285 958 1920 3200 424 1FW6805 2Sxxx 0AAx 5 1070 150 1285 958 2880 4800 424 1FW6805 3Sxxx 0AAx 5 1070 200 1285 958 3840 6400 424 1FW6805 4Sxxx 0AAx 5 1070...

Page 43: ...80 12800 335 1FW6809 0Sxxx 0AAx 9 1925 50 2140 1813 1730 2880 298 1FW6809 1Sxxx 0AAx 9 1925 100 2140 1813 3450 5760 298 1FW6809 2Sxxx 0AAx 9 1925 150 2140 1813 5180 8630 298 1FW6809 3Sxxx 0AAx 9 1925 200 2140 1813 6910 11500 298 1FW6809 4Sxxx 0AAx 9 1925 250 2140 1813 8640 14400 298 1FW6810 0Sxxx 0AAx 10 2139 50 2354 2027 1920 3200 268 1FW6810 1Sxxx 0AAx 10 2139 100 2139 2027 3840 6400 268 1FW6810...

Page 44: ...16 4Sxxx 0AAx 15 3209 250 3424 3097 14400 24000 179 1FW6819 0Sxxx 0AAx 18 3850 50 4065 3738 3450 5760 149 1FW6819 1Sxxx 0AAx 18 3850 100 4065 3738 6910 11500 149 1FW6819 2Sxxx 0AAx 18 3850 150 4065 3738 10400 17300 149 1FW6819 3Sxxx 0AAx 18 3850 200 4065 3738 13800 23000 149 1FW6819 4Sxxx 0AAx 18 3850 250 4065 3738 17300 28800 149 1FW6821 0Sxxx 0AAx 20 4278 50 4493 4166 3840 6400 134 1FW6821 1Sxxx...

Page 45: ...cond rating plate for documentation purposes Figure 2 3 Example of a rating plate for stator segments Table 2 10 Elements on the rating plate for stator segments Item Description 1 Motor type 2 Article No 3 Serial number 4 QR code 5 Rated torque MN 6 Rated speed nN 7 Rated current IN 8 Maximum permissible rms value of the motor terminal voltage Ua max 9 Induced voltage UiN at rated speed nN 10 Max...

Page 46: ...8 radial segment motors 46 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Figure 2 4 Example of a rating plate for rotor segments Table 2 11 Elements on the rating plate for rotor segments Item Description 1 Article No 2 Serial number 3 Weight 4 QR code ...

Page 47: ...ence motor described in this documentation You can obtain data sheets for other segment motors from your local Siemens office In certain operating states you must expect an additional temperature rise of the rotor segment as a result of iron losses e g when operating at high speeds or in S1 mode The rated motor torques specified in the data sheets apply under the following conditions Operation wit...

Page 48: ... by using suitable chemical agents and opaque water lines We recommend that the cooling circuits be designed as closed systems The maximum permissible pressure is 6 bar NOTICE Blocked and clogged cooling circuits Cooling circuits can become blocked and clogged as a result of pollution and longer term deposits We recommend that you use a separate cooling circuit to cool the stator segments If you u...

Page 49: ...fully take into consideration the temperature and pressure differences between the intake and return Note Connect the stator segment cooling ducts in parallel This ensures that each stator segment is supplied with coolant with the same intake temperature Example for interconnecting cooling circuits Figure 3 1 Example for interconnecting the cooling circuits of three stator segments in parallel sch...

Page 50: ...Select the intake temperatures so that no condensation forms on the surface of the motor Condensation does not form if the intake temperature TVORL is higher than the ambient temperature or corresponds to the ambient temperature The rated motor data refer to operation at a coolant intake temperature of 35 C If the intake temperature is different the continuous motor current changes as shown below ...

Page 51: ...ger unit The power loss generated in the motor during continuous operation causes a thermal flow to take place The surrounding machine assembly dissipates a small percentage of this thermal flow The cooling system coolant dissipates the majority of this thermal flow The cooling system must dissipate 85 to 90 of the power loss that occurs Appropriately dimension the cooling system rating If you ope...

Page 52: ...tors are designed for use with an anti corrosion protection agent added to the water Note Power derating when using oil as coolant If you are using oil as coolant then this can reduce the power loss dissipated by the cooler Appropriately reduce the motor power Please contact your local Siemens office if you have any questions Reason for the use of water with an anti corrosion agent The use of untr...

Page 53: ... the following requirements The basis is ethylene glycol also called ethanediol The water and anti corrosion agent do not segregate The freezing point of the water used is reduced to at least 5 C The anti corrosion agent used must be compatible with the fittings and cooling system hoses used as well as the materials of the motor cooler Check these requirements especially in regard to material comp...

Page 54: ...the motor installation space is protected against the ingress of foreign particles especially true for ferromagnetic particles the longer the motor service life The space around the motor must be kept free of chips and other foreign bodies The degree of protection of the installed motor according to EN 60529 and EN 60034 5 is primarily dictated by the machine construction but must be at least IP23...

Page 55: ...e levels of over 70dB A can occur Contact Mechatronic Support if you require help in applying remedial measures You can find contact data in the Introduction under Technical Support 3 5 Service and inspection intervals 3 5 1 Safety instructions for maintenance WARNING Risk of injury as a result of undesirable rotary motion If with the motor switched on you work in the rotational range of the motor...

Page 56: ... segment the forces of attraction can be several kN example Magnetic attractive forces are equivalent to a force of 100 kg which is sufficient to trap a body part Do not underestimate the strength of the attractive forces and work very carefully Wear safety gloves The work should be done by at least two people Do not unpack the rotor segment until immediately before assembly Never unpack several r...

Page 57: ...or has been operational Wait until the motor has cooled down WARNING Risk of electric shock due to incorrect connection There is a risk of electric shock if direct drives are incorrectly connected This can result in death serious injury or material damage Motors must always be precisely connected up as described in these instructions Direct connection of the motors to the three phase supply is not...

Page 58: ...o not touch the power connections Correctly connect the motor power connections or properly insulate the cable connections Do not disconnect the power connection if the stator segment is under voltage live When connecting up only use power cables intended for the purpose First connect the protective conductor PE Attach the shield through a large surface area First connect the power cable to the st...

Page 59: ...G Risk of injury when changing safety relevant motor properties Changing safety relevant motor properties may result in death serious injury and or material damage Examples of changed safety relevant motor properties Damaged insulation does not protect against arcing There is a risk of electric shock Damaged sealing no longer guarantees protection against shock ingress of foreign bodies and water ...

Page 60: ... with DIN EN 61557 1 DIN EN 61557 2 and DIN EN 61010 1 or the corresponding IEC standards The test may only be carried out with a maximum direct voltage of 1000 V for a maximum time of 60 s Measure the test voltage with respect to ground or the motor housing If a higher DC or AC voltage is necessary to test the machine plant you must coordinate the test with your local Siemens office Carefully obs...

Page 61: ...unctions properly and remains free of wear the following maintenance work needs to be carried out Regularly check that the rotary axis is free to rotate Regularly check that the minimum air gap between the stator and rotor is as specified Ensure perfect operation and that the power losses are adequately dissipated Keep the air gap free of metal chips and particles Keep pollution and dirt away from...

Page 62: ...cations that maintenance work is necessary Unusual sounds emitted by the machine Problems with positioning accuracy Higher current consumption Test and replacement intervals of the cooling medium The test and replacement intervals for the cooling medium should be agreed with the manufacturers of the anti corrosion agent and the cooling system ...

Page 63: ...or components 4 1 1 Overview of the motor design Segment motors comprise the following components Stator segment Basic components of a segment motor With 3 phase winding With integrated cooler to dissipate the power loss Either individually or connected in series stator segments form the active part of a segment motor ...

Page 64: ...onnection connection of the temperature sensors and protective conductor connection PE Cooler connection water intake Cooler connection water discharge T sliding block according to DIN 508 not included in the scope of delivery Mounting profile Protective conductor connection PE and tapped hole for the lifting eye 4x Figure 4 1 Stator segment 1FW68 up to 66 A ...

Page 65: ...wer connection Electrical connection connection of the temperature sensors Cooler connection water intake Cooler connection water discharge T sliding block according to DIN 508 not included in the scope of delivery Mounting profile Protective conductor connection PE and tapped hole for the lifting eye 4x Figure 4 2 Stator segment 1FW68 higher than 66 A ...

Page 66: ...side these form the reactive part of the motor The following diagram shows six rotor segment side by side each with one north pole and one south pole T sliding blocks are located between the rotor segments Rotor segment with permanent magnets T sliding block according to DIN 508 not included in the scope of delivery Mounting profile Marking for north pole polarity Marking for south pole polarity F...

Page 67: ...dent of one another The TM120 Terminal Module evaluates the temperature sensor signals You can obtain commissioning information from Technical Support Contact data is provided in the introduction Temp S To protect the motor winding against thermal overload all stator segments are equipped with the following temperature monitoring circuit 1 x PTC 130 C temperature sensor per phase winding U V and W...

Page 68: ...ot exceeded Note No temperature monitoring with Temp S As a result of their non linear characteristic PTC temperature sensors are not suitable for determining the instantaneous temperature Temp F The Temp F temperature monitoring circuit comprises an individual temperature sensor Contrary to Temp S this temperature sensor only monitors one phase winding As a consequence Temp F is only used for mon...

Page 69: ...se the TM120 to connect the Temp S and Temp F temperature monitoring circuits You therefore comply with the directives for safe electrical separation according to DIN EN 61800 5 1 previously safe electrical separation according to DIN EN 50178 Correctly connecting temperature sensors NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed as a result of overtemperature if ...

Page 70: ...al contact with the motor winding As a consequence the temperature sensors and the system quickly respond to inadmissibly high motor winding temperatures Table 4 1 Technical data of the PTC triplet Name Description Type PTC triplet acc to DIN 44082 Response threshold nominal response temperature ϑNAT 130 C 5 K PTC resistance R 20 C at the PTC triplet See characteristic if 20 C T ϑNAT 20 K R 3 x 25...

Page 71: ...range 40 C 300 C Resistance when cold 20 C ca 580 Ω Resistance when warm 100 C ca 1000 Ω Characteristic of a KTY 84 4 1 3 Encoders Note Siemens offers its mechatronic support service Please contact your local Siemens office if you require mechatronic support regarding the mechanical design of the machine the closed loop control technology to be used the resolution and measuring accuracy of the enc...

Page 72: ...cted electrical magnetic interference specified ruggedness electrical encoder interface Observe the documentation of the drive system being used and the documentation of the encoder manufacturer Encoder systems available in the market use different scanning principles magnetic inductive optical In conjunction with this high resolution optical or magnetic systems must have a pulse clearance or a gr...

Page 73: ...n Figure 4 5 Performance resolution diagram Note We cannot guarantee the composition nature state or quality of non Siemens products Read the detailed text in Manufacturer recommendations in the appendix Note General mechanical conditions Take into account the permissible mechanical speed limit frequency of the encoder and Control Unit When configuring mounting and adjusting the encoder refer to t...

Page 74: ...nic Support service For additional information contact your local Siemens office You can find the Technical Support Internet link in Chapter Introduction 4 1 4 Bearings Selecting the bearing Segment motors are built in motors for directly driven rotary or swivel axes To set up a complete drive unit a bearing between the stator and rotor is required in addition to the phase angle encoder system You...

Page 75: ... operating at high speeds and with high moments of inertia cannot be stopped within 120 s using armature short circuiting of the VPM module Switching in short circuit braking resistors As a result of the high rated power of the drive using short circuit braking resistors requires a lot of space Further the drive speed range must be carefully coordinated As a consequence the braking characteristic ...

Page 76: ...s up to 66 A Table 4 3 Combination cables for stator segments up to 66 A Article No Number of conductors x cross section in mm2 Connector size 6FX7002 5EA31 4 x 2 5 4 x 0 5 1 5 6FX7002 5EA41 4 x 4 4 x 0 5 1 5 6FX7002 5EA51 4 x 6 4 x 0 5 1 5 6FX7002 5EA61 4 x 10 4 x 0 5 1 5 6FX7002 5EA71 4 x 16 4 x 0 5 1 5 Cable length in accordance with the length code in the catalog ...

Page 77: ... 0AE02 0BP1 77 Connecting cables for stator segments higher than 66 A The length code for single conductor cables cable kit for stator segments higher than 66 A is shown below For additional information on these cables see diagram Cable kit 1FW68 higher than 66 A in Chapter Electrical connecting components ...

Page 78: ...ductor cable example Article No Cable length 87 5 m cable cross section 50 mm2 1FW6850 0CA87 5AA0 Cable length 54 7 m cable cross section 25 mm2 1FW6825 0CA54 7AA0 Cable length 9 20 m cable cross section 35 mm2 1FW6835 0CA09 2AA0 Table 4 5 Signal cable Article No Cross section in mm2 Connector size 6FX8002 2SL20 7 x 0 5 M17 Cable length in accordance with the length code in the catalog ...

Page 79: ...chine we can support you with measurement based and computer based analyses You can obtain additional information from your Siemens contact person also refer to the Internet link in the introduction under Technical Support 5 1 1 Procedure Requirements The selection of a suitable segment motor depends on The peak continuous and static torque required for the application The required speed and angul...

Page 80: ... and the intrinsic mass of the moving part of the motor stator or rotor Torque due to gravity Every mass is subject to gravity This means that the motor must compensate for the gravitational torque Mg that acts on the moved mass Mg for a horizontal axis depends on the position angle α of the moved mass m along the circular path radius r of the circular path the mass itself force due to gravity g a...

Page 81: ...that the discrepancy between the assumed and actual moment of inertia is too great when further calculations are made you then have to carry out a further iterative step when selecting the motor To calculate the frictional torque the bearing manufacturer s data must be used 5 1 3 Type of load cycle Uninterrupted duty S1 With uninterrupted duty S1 the motor runs permanently with a constant load The...

Page 82: ...mum currents and the rated currents of the motors can be taken from the data sheets The above equation is valid under the precondition that the initial temperature of the motor the intake temperature of the water cooling TVORL corresponds to what is specified in the data sheet Significance of the duty cycle In addition to the frictional torque you must also take into account the duty cycle when se...

Page 83: ...time diagram n t the resulting angular acceleration time diagram α t and a machining torque time diagram Mb t 5 1 4 Torque time diagram Required motor torque The required motor torque Mm is always the sum of the individual torques The sign of the torque must always be correctly taken into account Mm Ma Mb Mr Ma Accelerating torque Mb Machining torque Mr Frictional torque ...

Page 84: ...frictional torque characteristic can be determined on the basis of the speed characteristic The total formula can then be used to create the motor torque time diagram see diagram below from which the required peak torque MmMAX can be read directly Figure 5 3 Characteristic for individual torques and the resulting required motor torque Mm for a segment motor ...

Page 85: ...ation due to gravity r radius of the circular path In addition to the peak torque MmMAX the required continuous torque Meff of the motor is also a crucial factor when dimensioning the motor The continuous torque Meff mainly responsible for the temperature rise in the motor can be derived from the motor torque time diagram by means of quadratic averaging and must not exceed the rated torque MN If t...

Page 86: ...uirements resulting from the duty cycle mechanical installation conditions may influence your choice of motor If more than one stator segment generates torque for a specific axis the values of the peak and continuous torques of the individual stator segments must be added together If the motor is to be operated over a longer period of time at minimum speed then select a stator segment with an appr...

Page 87: ...urrent being fed to it e g for Compensation of a weight force Start up against a brake system damping and impact absorption elements Low speeds over a longer period n 1 rpm Very low oscillating rotary motion distance along the circumference of the rotor segment pole width 5 1 8 Motor torque speed diagram Checking the torques and speeds At high speeds the maximum available motor torque is limited b...

Page 88: ...d nN as shown in Motor torque speed diagram This diagram must be compared with the motor torque time diagram and the speed time diagram see diagram below To do so it is normally sufficient to locate the critical points in the torque time diagram at which the maximum speed nMAX MMAX is exceeded at the peak torque For these points the motor torque in this example M1 can be read from the motor torque...

Page 89: ...nge A is required a motor with a larger diameter and or longer length is required see motor 2 in the following diagram Advantage Higher torques are available Disadvantage A larger motor installation space is required Figure 5 7 Requirement larger motor Motor with faster winding If an operating point in the range B is required a motor with a lower phase inductance is required see motor 2 in the fol...

Page 90: ...ing the moments of inertia Once a suitable motor has been selected the moment of inertia of the rotating mass on the axis has been determined This value can be used to check the assumptions made regarding the duty cycle Recalculating the duty cycle If the moment of inertia initially assumed deviates significantly from the actual moment of inertia the duty cycle may have to be recalculated 5 1 11 S...

Page 91: ...bles The size of the Active Line Module infeed unit The size of the motor The winding design of the motor The type of line supply The place of installation The oscillations lead to increased voltage loads and may damage the main insulation To dampen the oscillations we recommend using the associated Active Interface Module For specific details refer to the documentation for the drive system being ...

Page 92: ...the line side power factor cosφLine as defined by the relation PLine 3 ULine ILine cosφLine This is used to calculate the required line current ILine of the Active Line Module as follows ILine PLine 3 ULine cosφLine If the Active Line Module is operated according to the factory setting i e with a line side power factor of cosφLine 1 so that it draws only pure active power from the supply then the ...

Page 93: ...mate the strength of the attractive forces and work very carefully Wear safety gloves The work should be done by at least two people Do not unpack the rotor segment until immediately before assembly Never unpack several rotor segments at the same time Never place rotor segments directly next to one another without taking the appropriate precautions Never carry any objects made of magnetizable mate...

Page 94: ...ower connections Correctly connect the motor power connections or properly insulate the cable connections Do not disconnect the power connection if the stator segment is under voltage live When connecting up only use power cables intended for the purpose First connect the protective conductor PE Attach the shield through a large surface area First connect the power cable to the stator segment befo...

Page 95: ...nnecting cables are not damaged are not under tension cannot come into contact with any rotating parts Maintain the permissible bending radii Do not use the cables to hold the motor Do not pull on the motor cables CAUTION Risk of crushing when the rotor is mounted There is a risk of crushing when the rotor of a mounted motor rotates Wear safety gloves Take extreme care when performing any work CAU...

Page 96: ...es The following diagram shows as an example the effect of the radial and axial forces when assembling a stator and rotor Radial and axial forces act between the stator segments and rotor segments 1 Rotor with permanent magnets 2 Stator Fa Axial force of attraction Fr Radial force of attraction Figure 5 10 Forces that are effective when assembling a stator and rotor ...

Page 97: ... Fr listed in the data sheets refers to the nominal air gap The following diagram shows the relative dependency of the force of attraction Fr as a function of the air gap Figure 5 11 The relative force of attraction Fr as a function of the air gap NOTICE Radial forces increase exponentially The stator and rotor can suddenly slam together if the distance between the stator and rotor is too low When...

Page 98: ...eral stator segments and rotor segments at the same time then the maximum force of attraction is a multiple number of times higher 5 2 3 Specifications for mounting stator and rotor segments Mounting system Observe the following points when mounting stator segments and rotor segments to machine axis assemblies Only use new unused metric fixing screws Take into account the property class of the fix...

Page 99: ...he tightening torques specified in the table below Tighten the fixing screws in pairs with angle control If you cannot tighten the screws with angle control then as a minimum use a calibrated torque wrench with a short wrench insert Screw material and tightening torques Table 5 1 Required strength classes and tightening torques for the stator and rotor Component Screw property class Tightening tor...

Page 100: ...structure At the bottom the force is distributed over the surface between the screw heads and the mounting structure Force distribution at the top Force distribution at the bottom 5 2 4 Procedure when mounting the segment motor WARNING Risk of injury and material damage as a result of incorrect mounting sequence Injury and or destruction of motor components can occur if you do not observe the spec...

Page 101: ...insulate the power connections Otherwise when rotating there is a risk of electric shock due to the induced voltage Further short circuit braking torques can be generated when phases are accidentally short circuited 3 Mount the carrier wheel for the rotor segments 4 Mount the rotor segments on the carrier wheel for the rotor segments according to Chapter Mounting the rotor segments 5 Mount the sta...

Page 102: ...onfiguration Manual 04 2017 6SN1197 0AE02 0BP1 5 2 4 1 Mounting the rotor segments Axial tolerances of the segments The axial tolerance between stator segment and rotor segment is 1 5 mm Figure 5 14 Axial tolerance between a stator segment and a rotor segment ...

Page 103: ...e for rotor segment We recommend using an assembly surface with a mechanical stop as shown in the diagram below to assemble the rotor segments If the mechanical stop is too low then the rotor segment can be inadvertently pushed over it Mechanical stop Figure 5 15 Surface with mechanical stop for assembling rotor segments ...

Page 104: ...file of the rotor segment Clearance between T sliding block and fixing profile of the rotor segment Mechanical stop T sliding block Figure 5 16 T sliding block Note Procedure The direction when mounting the rotor segments is arbitrary In the following diagrams the direction and the description is from left to right Ensure the correct polarity of the rotor segments When the rotor segments are mount...

Page 105: ...the rotor segment is autonomous and can be as much as about 1 3 of the length of the rotor segment If the rotor segments are not placed correctly under the sliding blocks the rotor segment which is to be mounted can suddenly fly onto the neighboring previously mounted rotor segment when it is is slid between the T sliding blocks This can cause severe injuries to your fingers Correctly place the ro...

Page 106: ...he last but one 7 Mount the last rotor segment as follows The left hand T sliding block holding the last rotor segment is also the right hand T sliding block holding the rotor segment that was mounted first The fixing screws on the left hand T sliding block for the last rotor segment are therefore already loose Loosen the fixing screws on the right hand sliding block for the last rotor segment Thi...

Page 107: ...rushing injuries The force of attraction for the last rotor segment is significantly higher than for the previously mounted rotor segments When being inserted into the T sliding blocks the last rotor segment is abruptly pulled towards the mechanical stop This can severely crush and injure your hands Take extreme care when performing this work Tighten the fixing screws on the T sliding blocks holdi...

Page 108: ...block helps insertion T slot Machine mounting surface 2 Using the appropriate mounting equipment slide the stator segment onto the T sliding blocks Protect the rotor segments against damage using a spacer foil 1 mm thick WARNING Danger of severe crushing injuries As soon as the stator segment enters the magnetic field of the rotor segments the stator segment is very suddenly and quickly drawn towa...

Page 109: ... segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 109 3 Tighten the screws of the two center T sliding blocks 4 One after the other exchange the extended T sliding blocks for the T sliding blocks to mount the stator segments ...

Page 110: ...efore moving the rotor remove all tools and objects from the swivel range and air gap After mounting has been completed check that the rotor can freely rotate WARNING Risk of electric shock A voltage is induced in the stator when the rotor is rotated There is risk of an electric shock if you touch the terminals the open cable ends or the connector Correctly connect the motor power cables Alternati...

Page 111: ...he axis Carefully ensure that nobody is in the hazardous area All cables must be routed and secured in such a way that they cannot be bent pressed against rotating parts or damaged in any other way Coolant supply ducts must be easily accessible and the coolant must be allowed to flow freely Check the minimum air gap using a 1 mm thick foil Production related clearances When mounted axial clearance...

Page 112: ...ple of a mounted radial segment motor A mounted radial segment motor with a current demand higher than 66 A is shown below Machine structure Carrier wheel for the rotor segments Shaft Rotor segment Stator segment Power connection using individual conductors Temperature sensor connection Cooler connection Figure 5 18 Mounting example ...

Page 113: ...r wheel for the rotor segments Rotor segment Stator segment Power connection using individual conductors Temperature sensor connection Cooler connection water intake Cooler connection water discharge T sliding block for mounting stator segments T sliding block for mounting rotor segments Figure 5 19 Mounting example detailed view ...

Page 114: ...Configuring 5 2 Mounting 1FW68 radial segment motors 114 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 115: ...oundary conditions apply here The DC link voltage UDC is600 V the converter output voltageUa max is 425 V The motor is water cooled with the recommended minimum flow rate according to the data sheet and a water intake temperature TVORL of 35 C The rated temperature of the motor winding TN is 130 C Voltages and currents are specified as rms values Installation altitude of the motors up to 2000 m ab...

Page 116: ...t supplies its rated torque MN PV N Stator segment power loss at the rated operating point MN nN at the rated temperature TN Limit data MMAX Maximum torque of the stator segment IMAX Maximum current of the stator segment at maximum torque MMAX Maximum possible load duration see Short time duty S2 PEL MAX Electric power drawn by the stator segment at point MMAX nMAX MMAX at rated temperature TN Not...

Page 117: ...he rated current the following applies approximately I0 Thermal stall current rms value of the stator segment at M0 The following applies Physical constants DMOT Air gap diameter nSEGM Number of stator segments when fully equipped FA Force of attraction between a stator segment and the rotor kT 20 Stator segment torque constant at a rotor segment temperature of 20 C refers to the lower linear rang...

Page 118: ...connectors connecting cables and coolant mRS Mass of the rotor segment rotor segment without fixing screws and T sliding blocks mR Mass of the rotor rotor segments without fixing screws and T sliding blocks JR Moment of inertia of the rotor rotor segments without fixing screws and T sliding blocks RSTR 20 Phase resistance of the winding at a winding temperature of 20 C The value of the phase resis...

Page 119: ...between the intake and return flow circuit of the cooler at the operating point QMAX and MIN can be estimated using the following formula average density of water ρ 1000 kg m3 average specific thermal capacity of water cp 4 18 103 J kg K Temperature change with respect to the intake temperature ΔTH in K volume flow in m3 s Figure 6 2 Sample characteristic Temperature increase of the coolant betwee...

Page 120: ...ating point at MN nN IN 7 Operating point at MMAX IMAX nMAX MMAX 8 Torque M0 at speed n 1 rpm Figure 6 4 Schematic description of the torque speed diagram The voltage induced in the motor winding increases as the speed increases The difference between the DC link voltage of the converter and the induced motor voltage can be used to impress the current The torque must be reduced if the voltage limi...

Page 121: ...acteristics regarding this topic Please note that as the speed increases the rotor power loss also increases This means that additional measures must be taken to dissipate the rotor power loss The circle shown in the Schematic description of the torque speed diagram diagram on the torque axis designates the area range around M0 and M0 This area is shown magnified in the detailed view The reference...

Page 122: ...MAX A 154 Electric motor power at MMAX PEL MAX kW 55 7 Maximum speed nMAX rpm 298 Maximum speed at maximum torque nMAX MMAX rpm 81 1 Max speed without VPM nMAX INV rpm 216 No load speed nMAX 0 rpm 158 Torque at n 1 rpm M0 Nm 3450 Current at M0 and n 1 rpm I0 A 80 3 Thermal static torque M0 Nm 2500 Thermal stall current I0 A 56 8 Physical constants Air gap diameter DMOT mm 1925 Number of stator seg...

Page 123: ... 1FW68 reference motor 1FW6809 1SN41 0AA0 Symbol Unit Value Moment of inertia of the rotor JR kgm2 160 Phase resistance of winding at 20 C RSTR 20 Ω 0 0664 Phase inductance of winding LSTR mH 2 12 Cooler data Maximum dissipated thermal power QMAX kW 1740 Recommended minimum volume flow MIN l min 5 Cooling medium temperature increase ΔT K 5 Pressure drop Δp bar 0 3 ...

Page 124: ...Data sheets and characteristics 1FW68 radial segment motors 124 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Characteristics for 1FW6809 1SN41 0AA0 Torque M with respect to speed n Short circuit braking torque MBr with respect to speed n ...

Page 125: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 125 Cooler pressure losses Δ p with respect to the volume flow ...

Page 126: ...Technical data and characteristics 6 2 Data sheets and characteristics 1FW68 radial segment motors 126 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 127: ...out storage transport and lifting operations Only use suitable devices and equipment that are in perfect condition Only use lifting devices transport equipment and suspension equipment that comply with the appropriate regulations IATA regulations must be observed when components are transported by air Mark locations where rotor segments are stored with warning and prohibit signs according to the t...

Page 128: ... allocated to permit magnets as hazardous item When shipping products that contain permanent magnets by sea or road no additional packaging measures are required for protection against magnetic fields 7 1 1 Ambient conditions for transportation Based on DIN EN 60721 3 2 for transportation Table 7 1 Climatic ambient conditions Lower air temperature limit 5 C deviates from 3K3 Upper air temperature ...

Page 129: ...n the following always refer to values for the DC magnetic field specified in the IATA packaging instruction 953 If the values change then we will take this into account in the next edition Products whose highest field strength exceeds 0 418 A m as determined at a distance of 4 6 m from the product require shipping authorization This product will only be shipped with previous authorization from th...

Page 130: ...orage 7 2 1 Ambient conditions for long term storage Based on DIN EN 60721 3 1 for long term storage Table 7 6 Climatic ambient conditions Lower air temperature limit 5 C deviates from 3K3 Upper air temperature limit 40 C Lower relative humidity limit 5 Upper relative humidity limit 85 Rate of temperature fluctuations Max 0 5 K min Condensation Not permissible Formation of ice Not permissible Long...

Page 131: ...nditions for long term storage The storage room area must satisfy the following conditions Dry Dust free Free of any vibration Well ventilated Protected against extreme weather conditions The air inside the room or space must be free of any aggressive gases Protect the motor against shocks and humidity Make sure that the motor is covered properly Protection against humidity If a dry storage area i...

Page 132: ...Preparation for use 7 2 Storage 1FW68 radial segment motors 132 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 133: ...nect a voltage to the stator or to the stator segment as individual component then there is a risk of electric shock as there is no touch protection Only connect a voltage if the motor component is installed in the assembled machine WARNING Risk of electric shock due to incorrect connection If you incorrectly connect the motor this can result in death serious injury or extensive material damage Th...

Page 134: ...wer connections Correctly connect the motor power connections or properly insulate the cable connections Do not disconnect the power connection if the stator segment is under voltage live When connecting up only use power cables intended for the purpose First connect the protective conductor PE Attach the shield through a large surface area First connect the power cable to the stator segment befor...

Page 135: ...ithdrawing the connector 1 s after switching off the voltage more than 60 V can be present at the free cable ends Wait for the discharge time to elapse 8 1 Permissible line system types Permissible line system types and voltages The following table shows the permissible TN line supply system voltages for the stator segments Table 8 1 Permissible line voltages of TN line supply systems resulting DC...

Page 136: ... this Figure 8 1 Circuit diagram of a stator segment 8 3 System integration 8 3 1 Drive system Components Segment motors are designed for operation with a SINAMICS S120 drive system You can use Motor Modules in the booksize or chassis format Table 8 2 Components required Component Purpose Control Unit Closed loop control Active Line Module ALM with associated Active Interface Module AIM controlled...

Page 137: ...e following diagram Connecting Temp S and Temp F via TM120 Optional encoder connection Incremental encoder sin cos 1 VPP as angle measuring system via SMC20 or Absolute encoder EnDat with 1 VPP order designation EnDat01 or EnDat02 or SSI with1 VPP as angle measuring system via SMC20 DRIVE CLiQ absolute encoder via TM120 Connecting power the stator segment to a Motor Module Note Cables for power co...

Page 138: ...ing SPEED CONNECT and fully threaded plug connectors the O ring is required to ensure that the connection is tight and resistant to vibration Do not remove the O ring if this combination is used Even if a SPEED CONNECT plug connector has been correctly connected to a fully threaded plug connector a gap will remain between the connector and mating connector Do not try to eliminate this gap by tight...

Page 139: ...e recommend using the associated Active Interface Module For specific details refer to the documentation for the drive system being used or contact your local Siemens office Note The corresponding Active Interface Module must be used when operated with an Active Line Module controlled infeed unit 8 3 2 TM120 Terminal Module TM120 Terminal Module is an input output module for temperature evaluation...

Page 140: ...16 4 x 0 5 23 8 185 98 66 8 3 5 Current carrying capacity of the cables To electrically connect stator segments with a current demand of up to 66 A combination cables with a cross section of up to 16 mm2 are used The cables must have four conductors for the power and four conductors for the signals The cross section for each of the signal conductors is 0 5 mm2 You must use single conductor cables ...

Page 141: ...nual 04 2017 6SN1197 0AE02 0BP1 141 Table 8 5 Current carrying capacity I in A according to IEC 60204 1 for routing type C Cross section for power conductors in mm2 Maximum permissible rated current in A 2 5 21 4 28 6 36 10 50 16 66 25 84 35 104 50 125 70 160 95 194 Fixed cable installation ...

Page 142: ...al connection 8 3 System integration 1FW68 radial segment motors 142 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 8 3 6 Electrical connection components Figure 8 2 Connection stator segment 1FW68 up to 66 A ...

Page 143: ...Electrical connection 8 3 System integration 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 143 Figure 8 3 Connection stator segment 1FW68 higher than 66 A ...

Page 144: ...Electrical connection 8 3 System integration 1FW68 radial segment motors 144 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Figure 8 4 Cable kit 1FW68 higher than 66 A ...

Page 145: ...he protective conductor PE to one connection point Operate the stator segments only with connected protective conductor PE Minimum protective conductor cross sections The minimum cross sections for protective conductors are defined in DIN EN 60034 1 as follows Cross section of the current carrying conductor Minimum protective conductor cross section S 25 mm2 S S 50 mm2 25 mm2 S 50 mm2 S Connection...

Page 146: ...f the Motor Module Connect all of the stator segments to be connected in parallel to a Motor Module via a circuit breaker Connect phases U V W of the particular stator segment to the corresponding terminals of the associated circuit breaker U L1 V L2 W L3 Connect phases U V W of the Motor Module to the circuit breaker terminals U T1 V T2 W T3 Connect the auxiliary NO contacts of the circuit breake...

Page 147: ...ng circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault circuits Temp S and Temp F do not provide safe electrical separation with respect to the power components Use the TM120 to connect the Temp S and Temp F temperature monitoring circuits You therefore comply with the directives for safe electrical separation according to D...

Page 148: ...s an example Stator segments 1 to 8 are subdivided into groups Gr1 to Gr4 The 9th stator segment is group Gr5 Every temperature fault of a stator segment can be clearly localized see system integration diagrams in Chapter Coupled stator segments Electrical separation SET for the temperature sensors is implemented using the TM120 Terminal Module Connect the open connector ends of the signal cables ...

Page 149: ...m integration 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 149 a Absolute encoder b Incremental encoder c DRIVE CLiQ encoder Stator segments Figure 8 5 Connecting PTC and KTY temperature sensors example ...

Page 150: ...TICE Damage to a stator segment For stator segments with single conductor cables a union nut for the signal cable is provided at the installation socket of the stator segment You can damage the stator segment if you do not carefully observe the direction of rotation of the union nut when releasing the signal cable Rotate the union nut clockwise if you wish to disconnect the signal cable from the s...

Page 151: ...insulation must be able to withstand the rated voltage Further unshielded or incorrectly shielded cables can lead to faults in the drive particularly the encoder or in external devices for example Electrical charges that are the result of capacitive cross coupling are discharged by connecting the cores and shields NOTICE Device damage as a result of leakage currents for incorrectly connected prote...

Page 152: ...e in the US for special motor protection the specific regulations laid down in the NFPA 70 and NFPA 79 standards must be taken into consideration You can connect segment motors with several stator segments connected in parallel to one Motor Module as well as to several Motor Modules When doing this observe the following points You must check the position of the counter EMF as the stators are coupl...

Page 153: ... stator segments connected in parallel to one Motor Module groups are identically configured Group 5 slave drive 1 stator segment separately connected to one Motor Module For stator segments with a current demand higher than 66 A Single conductor cables to connect the power and to connect the temperature sensors for each stator segment For stator segments with a current demand up to 66 A Combinati...

Page 154: ...otors 154 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Group 1 Group 4 Sensor Module Encoder Group 2 Group 5 TM120 Terminal Module Segment motor Group 3 Internal encoder splitting Circuit breaker Figure 8 7 Coupled stator segments with current demands of up to 66 A ...

Page 155: ...tors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 155 Group 1 Group 4 Sensor Module Encoder Group 2 Group 5 TM120 Terminal Module Segment motor Group 3 Internal encoder splitting Circuit breaker Figure 8 8 Coupled stator segments with current demands higher than 66 A ...

Page 156: ...Technical Support Requirements placed on the EMFs The EMFs of all stator segments must satisfy the subsequent requirements Phase sequence When rotating in the positive direction the phase sequence of all stator segments must be as follows EMF phase U EMF phase V EMF phase W The phase shift of the individual voltages EMF phase U EMF phase V EMF phase W with respect to one another is 120 as shown in...

Page 157: ...ne another EMF phase U stator segment 1 with EMF phase U stator segment n EMF phase V stator segment 1 with EMF phase V stator segment n EMF phase W stator segment 1 with EMF phase W stator segment n The EMF phase U stator segment n may lead or lag EMF phase U stator segment 1 by a maximum of 10 electrical The deviation within a particular phase position may be a maximum of 10 Figure 8 10 Lagging ...

Page 158: ...e the fundamental safety instructions and safety instructions relating to electrical connection 2 Switch the drive line up into a no current condition 3 After the DC link has been fully discharged disconnect the motor cables from the Motor Module Disconnect the parallel circuit connections between the stator segments 4 Using 1 kΩ resistors create an artificial neutral point for each stator segment...

Page 159: ...th respect to the stator and vice versa results in a voltage being induced at the stator segment power connections 4 Ensure that the conductor ends are open circuit so that you do not create a short circuit 5 Rotate the master drive at the control panel 6 Measure all stator segments of the slave drives one after the other 7 Reconnect a slave drive 8 Disconnect the master drive 9 Rotate a slave dri...

Page 160: ...s not sufficient to move the drive then select the following procedure With this procedure use all stator segments of the master drive to move the drive 1 Activate the master drive and deactivate the slave drives e g p840 0 2 Open all circuit breakers of the slave drives 3 If necessary disconnect all stator segments of the slave drives 4 Carefully note that each rotor movement with respect to the ...

Page 161: ... is necessary as the OA application SERVCOUP implements a digital encoder splitter in the Control Unit and with the encoder values from a master drive object up to 5 additional drive objects without encoder can be supplied with setpoints and encoder actual values When compared to hardware based solutions advantages are obtained as a result of the wiring costs ruggedness and the number of hardware ...

Page 162: ...motors are split up into several drive objects which correspond to the windings segments or primary sections stators These drive objects are then operated on a Motor Module and controlled from the OA application SERVCOUP Only one encoder is required to operate up to 6 drive objects this encoder must be connected to the master drive object via DRIVE CLiQ The OA application SERVCOUP then handles the...

Page 163: ...on sheets 9 Note Motor dimensions Siemens reserves the right to change the motor dimensions as part of design improvements without prior notification The dimension drawings provided in this documentation therefore may not necessarily be up to date You can request up to date dimension drawings at no charge ...

Page 164: ...Assembly drawings dimension sheets 1FW68 radial segment motors 164 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Figure 9 1 Stator segment 1FW6809 up to 66 A ...

Page 165: ...Assembly drawings dimension sheets 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 165 Figure 9 2 Stator segment 1FW6809 higher than 66 A ...

Page 166: ...Assembly drawings dimension sheets 1FW68 radial segment motors 166 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Figure 9 3 Rotor segment 1FW6809 ...

Page 167: ...Assembly drawings dimension sheets 1FW68 radial segment motors Configuration Manual 04 2017 6SN1197 0AE02 0BP1 167 Figure 9 4 T sliding block stator segment ...

Page 168: ...Assembly drawings dimension sheets 1FW68 radial segment motors 168 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 Figure 9 5 T sliding block rotor segment ...

Page 169: ...ions relating to third party products Siemens accepts the fundamental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products A 1 1 Supply sources for connection components and accessories for heat exchanger units Rectus GmbH www rectus de Festo AG Co KG www festo com Serto Gm...

Page 170: ...t Schimpke Industriekühlanlagen GmbH Co KG www schimpke de Hydac International GmbH www hydac com Rittal GmbH Co KG www rittal de A 1 3 Supply sources for anti corrosion agents TYFOROP CHEMIE GmbH Anti corrosion protection Tyfocor www tyfo de Clariant Produkte Deutschland GmbH Anti corrosion protection Antifrogen N www clariant de A 1 4 Supply sources for braking elements HEMA Maschinen und Appara...

Page 171: ... EN European standard FAQ Frequently asked questions IATA International Air Transport Association IEC International Electrotechnical Commission IP International Protection or Ingress Protection type of protection für electric devices according to DIN EN 60529 ISO International Standardization Organization NC Numerical control PDS Power drive system PE Protective earth PLC Programmable logic contro...

Page 172: ...aterial damage if not correctly disposed of If you do not correctly dispose of direct drives or their components especially components with permanent magnets then this can result in death severe injury and or material damage Ensure that direct drives and their associated components are correctly disposed of Main constituents of a proper disposal procedure Complete demagnetization of the components...

Page 173: ...packaged in the undamaged original packaging as specified Disposal companies that specialize in demagnetization use special disposal furnaces The interior of the disposal furnace is made of non magnetic material The rotor segments are placed inside a rugged heat resistant container such as a skeleton container which is made of non magnetic material and placed in the furnace The rotor segments rema...

Page 174: ...Appendix A 3 Environmental compatibility 1FW68 radial segment motors 174 Configuration Manual 04 2017 6SN1197 0AE02 0BP1 ...

Page 175: ...ks for distance coded incremental angle measuring systems The absolute position is known after passing two zero marks Distance coded systems are only supported by SINUMERIK Rotor segment Contrary to a stator segment a rotor segment is not electrically active The rotor segment is equipped with permanent magnets The rotor segment track or the rotor comprises rotor segments and forms the reactive com...

Page 176: ...ically active component of a segment motor For a limited angle of rotation the stator segment can be used as a moving component The stator comprises stator segments and forms the active part of the segment motor Stator segment group The stator segment group comprises n stator segments connected electrically in parallel to a power module ...

Page 177: ...missioning 9 Control quality 26 Coolant Provision 52 Water properties 53 Cooling 35 47 Cooling circuits 48 Maintenance 62 Parallel connection 49 Cooling medium Anti corrosion agent properties 53 General properties 52 Cooling method 35 Current carrying capacity 140 D Degree of protection 35 Installed motor 54 Stator segment 54 Dimension drawings reference motor 164 Direction of rotation 36 36 Dispo...

Page 178: ...rotor segments required 86 S Safety instructions Disposal 172 Electrical connection 133 Maintenance 55 Packaging 127 Storage 127 Transport 127 Scope of delivery 37 SERVCOUP 161 Shielding 151 Short time duty 82 Siemens Service Center 7 SMC20 Sensor Module Cabinet Mounted 139 Steps for mounting rotor segments 104 Storage 127 System integration 136 137 T Technical data 1FW68 reference motor 122 Techn...

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