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Siemens Simatic S7-1500/ET 200MP, System Manual

The Siemens Simatic S7-1500/ET 200MP Equipment Manual is a comprehensive resource for users of this powerful automation product. Available for free download at manualshive.com, the manual provides detailed instructions, diagrams, and troubleshooting tips to maximize the functionality of your Siemens Simatic S7-1500/ET 200MP system.

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Commissioning 

 

11.2 Check before powering on for the first time 

Automation system 
System Manual, 12/2017, A5E03461182-AE 

223

 

See also 

SIMATIC Automation Tool (

https://support.industry.siemens.com/cs/de/en/view/98161300

) 

SIEMENS PRONETA (

https://support.industry.siemens.com/cs/ww/en/view/67460624

) 

11.2

 

Check before powering on for the first time 

Check before powering on for the first time 

Before the first power-on, check the installation and the wiring of the S7-1500 automation 

system/ET 200MP distributed I/O system. 

Questions for the check 

The following questions provide guidance for the review of your S7-1500 automation 

system/ET 200MP distributed I/O system in the form of a checklist. 

Racks 

●

 

Are the mounting rails firmly installed on the wall, in the framework, or in the cabinet? 

●

 

Are the cable ducts correctly installed? 

●

 

Have the minimum clearances been observed? 

Grounding and chassis concept 

●

 

Is the mounting rail connected to the protective conductor? 

●

 

If applicable, are all further protective conductor connection points on the S7-1500 

automation system / ET 200MP I/O system connected to the protective conductor? 

●

 

Has the connection between reference ground and ground been correctly made on all 

mounting rails? 

●

 

Are the required equipotential bonding cables connected with low impedance to the 

affected plant units? 

Summary of Contents for Simatic S7-1500/ET 200MP

Page 1: ......

Page 2: ...__________ ___________________ ___________________ SIMATIC S7 1500 ET 200MP Automation system System Manual 12 2017 A5E03461182 AE Preface Documentation guide 1 New properties functions 2 System overview 3 Application planning 4 Installation 5 Wiring 6 Configuring 7 Basics of program execution 8 Protection 9 Flexible automation concepts 10 Commissioning 11 SIMATIC memory card 12 CPU display 13 Mai...

Page 3: ... personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products ...

Page 4: ...derstand this documentation Validity of the documentation This documentation is valid for all products from the SIMATIC S7 1500 and SIMATIC ET 200MP product families Conventions STEP 7 In this documentation STEP 7 is used as a synonym for all versions of the configuration and programming software STEP 7 TIA Portal Please also observe notes marked as follows Note A note contains important informati...

Page 5: ... S7 300F https support industry siemens com cs ww en ps 13751 SIMATIC S7 400 S7 400H S7 400F FH https support industry siemens com cs ww en ps 13828 SIMATIC WinAC RTX F https support industry siemens com cs ww en ps 13915 SIMATIC S7 1500 SIMATIC S7 1500F https support industry siemens com cs ww en ps 13716 SIMATIC S7 1200 SIMATIC S7 1200F https support industry siemens com cs ww en ps 13883 Distri...

Page 6: ...ng unauthorized access to their plants systems machines and networks Such systems machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implem...

Page 7: ... Field Services Technical Support spare parts and training offers Forums For answers and solutions concerning automation technology mySupport Your personal working area in Industry Online Support for messages support queries and configurable documents This information is provided by the Siemens Industry Online Support in the Internet http www siemens com automation service support Industry Mall Th...

Page 8: ...uration of the distributed I O system SIMATIC ET 200MP 34 3 2 3 Configuration of a fail safe system with SIMATIC S7 1500 35 3 3 Components 39 3 4 CPUs 43 3 4 1 What can you do with the CPU 43 3 4 2 Technical specifications of CPUs 45 3 4 3 Web server 48 3 4 4 Safety 49 3 4 5 Security 52 3 4 6 Diagnostics 53 3 4 7 Trace 54 3 5 Interface modules for SIMATIC S7 1500 I O devices 56 3 6 Input and outpu...

Page 9: ...ation 90 4 1 1 Hardware configuration of the S7 1500 automation system 90 4 1 2 Hardware configuration of the ET 200MP distributed I O system with PROFINET interface module 92 4 1 3 Hardware configuration of the ET 200MP distributed I O system with PROFIBUS interface module 94 4 2 System and load power supply 95 4 2 1 Use of system power supplies 97 4 2 2 Special considerations for the use of a sy...

Page 10: ...145 6 10 1 Wiring front connectors for I O modules without shield contact element 147 6 10 2 Wiring front connectors for I O modules with shield contact element 149 6 10 3 Bringing the front connector into final position 156 6 11 Marking the I O modules 158 6 11 1 Labeling strips 158 6 11 2 Optional marking 159 7 Configuring 160 7 1 Configuring the CPU 161 7 1 1 Reading out the configuration 161 7...

Page 11: ...tributed I O system 213 10 2 2 4 Examples of configuration control 214 10 2 3 Transferring the control data record in the startup program of the CPU 217 10 2 4 Behavior during operation 221 11 Commissioning 222 11 1 Overview 222 11 2 Check before powering on for the first time 223 11 3 Procedure for commissioning the S7 1500 automation system 225 11 3 1 Removing inserting a SIMATIC memory card on ...

Page 12: ...placing an I O module 281 14 3 3 Replacing a front connector 283 14 4 Replacing the coding element at the power connector of the system power supply and load current supply 285 14 5 Firmware update 287 14 6 Reset to factory settings 293 14 6 1 Resetting the CPU to factory settings 293 14 6 2 Resetting interface module PROFINET IO to factory settings 298 14 7 Fault reactions with fail safe modules ...

Page 13: ... mm modules 331 A 5 Dimension drawing of shielding bracket for 25 mm modules 332 A 6 Dimension drawing of shielding bracket for 35 mm modules 332 A 7 Dimension drawing of shielding bracket for 25 mm modules 332 A 8 Dimension drawings of the labeling strips 333 A 9 Dimension drawing of test probe for measurement tap 334 B Accessories spare parts 335 C Safety relevant symbols 338 C 1 Safety related ...

Page 14: ...he specific content you require Basic information The System Manual and Getting Started describe in detail the configuration installation wiring and commissioning of the SIMATIC S7 1500 and ET 200MP systems The STEP 7 online help supports you in the configuration and programming Device information Product manuals contain a compact description of the module specific information such as properties w...

Page 15: ...6140384 SIMATIC S7 1500 comparison list for programming languages The comparison list contains an overview of which instructions and functions you can use for which controller families You can find the comparison list on the Internet https support industry siemens com cs ww en view 86630375 mySupport With mySupport your personal workspace you make the best out of your Industry Online Support In my...

Page 16: ...upport you with various tools and examples for solving your automation tasks Solutions are shown in interplay with multiple components in the system separated from the focus on individual products You will find the application examples on the Internet https support industry siemens com sc ww en sc 2054 TIA Selection Tool With the TIA Selection Tool you can select configure and order devices for To...

Page 17: ...wnloading from CPU downloading to CPU or deleting recipe data from a CPU Downloading from CPU or deleting data log data from a CPU Backup restore of data from to a backup file for CPUs and HMI devices Downloading service data from a CPU Reading the diagnostics buffer of a CPU Performing a CPU memory reset Resetting devices to factory settings Downloading a firmware update to a device You can find ...

Page 18: ... to prevent problems in commissioning or failures during productive operation even in advance of a planned operation This increases the availability of the production plant and helps improve operational safety The advantages at a glance Network optimization thanks to port specific calculation of the network load Increased production availability thanks to online scan and verification of existing s...

Page 19: ...PN DP MFP multifunc tional platform The CPU can execute both STEP 7 blocks of the usual user programs and blocks and applications which were pro grammed with C C The multifunctional platform offers you the option of running C C code synchro nously in the CPU cycle via the CPU function library In addition the multifunc tional platform can run C C applications as separate applications in parallel to...

Page 20: ... information provided by the memory card in the user program and if required replace the memory card as a pre cautionary measure This is particularly useful if you frequently write data to the card in your application e g when using data logs Section Overview of SIMATIC memory card Page 259 Testing with breakpoints When testing with breakpoints you execute a program from one breakpoint to another ...

Page 21: ...quire the exact time update the time of the CPU using the NTP procedure This also automatically sets the CPU time beyond subnet limits Section Time synchronization Page 246 Reading out the identification and maintenance data using the Get_IM_Data instruction With the Get_IM_Data instruction you can read out the identification and maintenance data of the modules without much program ming work With ...

Page 22: ...e Section SIMATIC memory card Page 259 Changed contents Asynchronous instructions You are given an overview of the resource consumption of asynchronous instructions This ensures adequate resources in the CPU Section Asynchronous instruc tions Page 182 Configuration control Configuration control provides you with the following advantages Different configuration levels of a standard machine can be h...

Page 23: ...system is the right choice for you The SIMATIC S7 1500 controller builds on the more simple functionality of the SIMATIC S7 1200 Basic Controller and fulfills the highest demands on performance flexibility and networking capability The SIMATIC ET 200SP Distributed Controller combines the advantages of the S7 1500 and the very compact design of the ET 200SP with high channel density This saves spac...

Page 24: ...s The SIMATIC S7 1500 automation system supports all conventional communication standards All the SIMATIC S7 1500 CPUs offer integrated Motion Control functions Technology CPUs are available for extended Motion Control functions The SIMATIC S7 1500 CPUs are also available as fail safe controllers Diagnostic functions across all components simplify troubleshooting Changes to the parameter assignmen...

Page 25: ...MATIC memory card 32 GB via SIMATIC memory card 320 MB I O address area max 1024 1024 bytes 32 32 KB 32 32 KB Integrated interfaces max 1 x PROFINET IO 2 port switch 1 x PROFINET IO 3 Port switch 2 x PROFINET 1 x PROFINET IO 2 port switch 1 x PROFINET Controller with integrated inputs and outputs X Configuration control X X Web server X X X Isochronous mode distributed distributed Integrated displ...

Page 26: ...FINET IO 3 Port switch 1 x PROFINET IO 1 x PROFINET IO 2 port switch 1 x PROFINET IO 1 x PROFINET 1 x PROFIBUS support the hardware inter faces Controller with integrated inputs and outputs C CPU Configuration control X X X Web server X X X Isochronous mode distributed distributed distributed support using CP 1625 Integrated display X as Windows application Technology integrated Motion Control PID...

Page 27: ...a of application Distributed I O system ET 200MP SIMATIC ET 200MP is a modular scalable and universally usable distributed I O system SIMATIC ET 200MP offers the same system benefits as the SIMATIC S7 1500 A central controller accesses the I O modules of the ET 200MP as central I O modules via PROFINET or PROFIBUS SIMATIC ET 200MP convinces with its high performance for shortest response times lar...

Page 28: ...nected to the central controller via fieldbus All modules are located directly in the automation system or in the distributed I O system F CPUs with integrated safety functionality ensure fail safe processes SIMATIC S7 1500 is intended for installation in the control cabinet with IP20 degree of protection The SIMATIC S7 1500 is integrated across all communication standards consistently in the vari...

Page 29: ...e scaled in their processing speed and configuration limits They also offer networking facilities via different communications standards Safety Integrated Motion Control and other technology functions can be used for all plant sizes Different example applications with different SIMATIC S7 1500 CPUs are shown in the following SIMATIC S7 1500 with integrated I O Figure 3 3 Example Plant configuratio...

Page 30: ...29 SIMATIC S7 1500 with I O ET 200MP and HMI device Figure 3 4 Example Plant configuration with SIMATIC S7 1500 with I O ET 200MP and HMI device SIMATIC S7 1500 with Motion Control distributed I O and IO Link devices Figure 3 5 Example Plant configuration with SIMATIC S7 1500 Motion Control distributed I O and IO Link devices ...

Page 31: ... with safety und WLAN integration Figure 3 6 Example Plant configuration with SIMATIC S7 1500 and Safety on PROFINET 3 1 6 Overview of properties and functions Automation system SIMATIC S7 1500 Through the integration of numerous new performance features the S7 1500 automation system offers you excellent operability and the highest performance ...

Page 32: ... 3 1 Overview of the SIMATIC S7 1500 automation system Automation system System Manual 12 2017 A5E03461182 AE 31 Important properties and functions Figure 3 7 SIMATIC S7 1500 automation system Properties and functions ...

Page 33: ... distributed I O system is a scalable and flexible system for connecting the process signals to a CPU via a fieldbus The modules have a very high channel density and a low variety of parts This simplifies ordering logistics and spare parts handling significantly Important properties and functions Figure 3 8 SIMATIC ET 200MP distributed I O system Properties and functions ...

Page 34: ...ules Communications modules PROFINET Ethernet PROFIBUS point to point Technology modules counting position detection time based IO Load current supply System power supply optional You install the S7 1500 automation system on a mounting rail It can consist of up to 32 modules CPU system supply and 30 I O modules You connect the modules to each other with U connectors Configuration example System po...

Page 35: ...ition detection time based IO System power supply optional The ET 200MP distributed I O system is installed on a mounting rail like the S7 1500 automation system The I O modules of the SIMATIC ET 200MP distributed I O system can be used in a decentralized configuration with an ET 200MP interface module or in a centralized configuration with an S7 1500 CPU Example of a configuration with the IM 155...

Page 36: ... systems control processes and ensure that they are in a safe state immediately after shutdown In other words F systems control processes in which an immediate shutdown does not endanger persons or the environment Safety Integrated Safety Integrated is the integrated safety concept for automation and drive technology from Siemens Proven technologies and systems from automation technology such as S...

Page 37: ...1500 ET 200MPconfiguration The fail safe IO controller F CPU exchanges safety related data with fail safe modules non safety related data with non fail safe modules Figure 3 12 Fail safe automation system SIMATIC Safety example Fail safe I O modules S7 1500 ET 200MP The following fail safe I O modules are available for S7 1500 ET 200MP Fail safe digital input modules detect the signal states of sa...

Page 38: ...ail safe I O modules in S7 1500 with S7 1500 F CPUs as of firmware version V1 7 distributed in ET 200MP with S7 1500 F CPUs as of firmware version V1 5 and all F CPUs that can be selected in the hardware catalog of the TIA Portal The following interface modules are required for fail safe I O modules in ET 200MP IM 155 5 PN ST as of firmware version V3 0 0 IM 155 5 PN HF as of firmware version V3 0...

Page 39: ... in STEP 7 With a specific combination of fail safe and non fail safe I O modules as well as With a special arrangement and wiring of the sensors and actuators Table 3 1 Safety classes that can be achieved with S7 1500 ET 200MP in safety mode Safety class in safety mode According to IEC 61508 2010 According to ISO 13849 1 2015 SIL3 Category 3 PL Performance Level d SIL3 Category 4 PL Performance L...

Page 40: ...y of the mounting rails in the standard lengths 160 to 830 mm and can be ordered as Accessories spare parts Page 335 CPU standard fail safe compact or tech nology CPU The CPU executes the user program The integrated system power supply of the CPU supplies the modules used via the backplane bus Further features and functions of the CPU Communication via Ethernet Communication via PROFIBUS PROFINET ...

Page 41: ...are part Accessories spare parts Page 335 U connector The individual modules are connected to one another with the U con nector The U connector provides the mechanical and electrical con nection between the modules The U connector is included in the scope of delivery of all modules exceptions CPU interface module and can be ordered as Accesso ries spare parts Page 335 Front connectors The purpose ...

Page 42: ...shielding to the shielding bracket The shield clamp is included in the scope of delivery of the analog modules technology modules and compact CPUs for onboard I O and can be ordered as Accessories spare parts Page 335 Power supply element The power supply element is inserted in the front cable connector and serves to supply power to modules with EMC critical signals analog modules technology modul...

Page 43: ... cable connector with coding element and U connector is included in the scope of delivery of the system power supply and may be ordered as spare part Load current supply PM The system power supply PS central modules CPU and input and output circuits of the I O modules are supplied with 24 V DC through the load current supply PM If you are using load current supplies we recommend the devices from o...

Page 44: ...service call the plant downtimes are minimized by quick ac cess to diagnostics alarms For effective commissioning and fast optimization of drives and controls the SIMATIC S7 1500 supports extensive trace functions for all CPU tags A SIMATIC S7 1500 controller also offers additional functions Communication via Ethernet PROFINET Communication via PROFIBUS HMI communication Communication via OPC UA W...

Page 45: ...System overview 3 4 CPUs Automation system 44 System Manual 12 2017 A5E03461182 AE The CPU provides you with the following options Figure 3 14 Selection guide for CPUs ...

Page 46: ... 0AB0 6ES7516 3FN01 0AB0 6ES7517 3FP00 0AB0 6ES7518 4FP00 0AB0 T CPU 6ES7511 1TK01 0AB0 6ES7515 2TM01 0AB0 6ES7516 3TN00 0AB0 6ES7517 3TP00 0AB0 TF CPU 6ES7511 1UK01 0AB0 6ES7515 2UM01 0AB0 6ES7516 3UN00 0AB0 6ES7517 3UP00 0AB0 CPU 1518 MFP 6ES7518 4AX00 1AB0 CPU 1518F MFP 6ES7518 4AX00 1AB0 Manual Standard CPU T CPU CPU 1518 MFP F CPU Supply voltage permissible range of all the CPUs 19 2 V DC 28 ...

Page 47: ... 1517 3 PN DP 1517F 3 PN DP 1517T 3 PN DP 1517TF 3 PN DP 1518 4 PN DP 1518F 4 PN DP 1518 4 PN DP MFP 1518F 4 PN DP MFP PROFIBUS DP 1 1 1 Technology Motion Control resources 800 800 2400 2400 T F CPU 6400 10240 10240 Typical number of positioning axes at 4 ms servo IPO cy cle 5 5 7 7 70 128 Max number of positioning axes 10 10 30 30 128 128 Isochronous mode distributed distributed distributed distr...

Page 48: ...ts 2 outputs 5 inputs 2 outputs Integrated digital inputs outputs 16 inputs 16 outputs 32 inputs 32 outputs Technology Motion Control resources 800 800 Typical number of positioning axes at 4 ms servo IPO cycle 5 5 Max number of positioning axes 10 10 Isochronous mode distributed distributed High speed counters 6 max 100 kHz 6 max 100 kHz Frequency meter 6 max 100 kHz 6 max 100 kHz Period duration...

Page 49: ...Us have an integrated web server You can display the CPU status without additional software installation via a web browser and control it to a limited extent Graphically visualized process variables and user defined websites facilitate information acquisition and diagnostics of plant states Figure 3 15 Home page web server ...

Page 50: ...formation A detailed description of handling the web server can be found in the Function Manual SIMATIC S7 1500 web server SIMATIC S7 1500 Web server https support industry siemens com cs de en view 59193560 3 4 4 Safety For fail safe operation of your plant program the F CPUs of the SIMATIC S7 1500 Use the STEP 7 Safety Advanced option package of the TIA Portal for this purpose In combination wit...

Page 51: ... of the system is only possible with unlocked emergency stop closed protective door and free protection area of the laser scanner After activating the emergency stop opening the protective door or addressing the protection area a user acknowledgement is required to restart production operations again Access protection to the F CPU and the safety program is essential for productive operation Soluti...

Page 52: ...ety program e g for protective door emergency stop monitored feedback loop circuit and user acknowledgement saves time and reduces the error rate simple connections of PROFIsafe devices via PROFINET and PROFIBUS Additional password protection for F CPU and safety program is set up for IT security Integration in integrated system diagnostics Additional information A detailed description of the topi...

Page 53: ... of the SIMATIC automation systems in the Security document at SIMATIC S7 controllers https support industry siemens com cs ww en view 77431846 Secure Communication It is becoming increasingly necessary to transfer data to external computers in encrypted form via Intranet or public networks SIMATIC S7 1500 CPUs with firmware version 2 0 and higher support the Internet PKI RFC 5280 with STEP 7 as o...

Page 54: ...alized identically as plain text information You can optionally configure machine and plant diagnostics i e the logic of these process diagnostic messages or monitoring depends directly on the state of the plant and is defined by you Monitoring functions are integrated in the hardware as standard Diagnostics is implemented system wide across bus limits Output of the cause of the error in plain tex...

Page 55: ...ated trace functionality The trace function records the CPU tags depending on the settable trigger conditions Tags are for example drive parameters or system and user tags of a CPU You can display and evaluate the saved recordings with STEP 7 By visualizing the entire process with real time trace you identify for example sporadic events in the system during commissioning and service Figure 3 18 Sc...

Page 56: ... the event of a fault the customer recognizes whether changes to the basic settings have caused the fault In addition the trace recordings are stored as a measurement on the SIMATIC memory card up to 999 trace recordings are available for evaluation Benefits The Trace function provides you with the following advantages cost effective and easy evaluation as the signals are available in the CPU Moni...

Page 57: ...asic BA Supply voltage 24 V DC 24 V DC 24 V DC Number of IO modules 30 12 12 Interfaces 1 x PROFINET IO integrated 2 port switch 1 x PROFINET IO integrat ed 2 port switch 1 x PROFIBUS Min slave interval 100 μs Isochronous real time com munication IRT X Isochronous mode X shortest cycle 250 µs Prioritized startup X Device replacement without programming device X LLDP address assignment by a tool fo...

Page 58: ...ted properties and technical specifications of different function classes of input output modules Function class High Speed HS Special modules for extremely fast applications Shortest input delays Shortest conversion times Isochronous mode High Feature HF Flexible use Even for complex applications Parameters for each channel Diagnostics for each channel Add on functions With analog modules Highest...

Page 59: ...hich I O devices are the correct ones SIMATIC S7 1500 offers a wide range of I O modules Depending on the complexity of your plant and the technical and functional requirements you perform your planning flexibly and in a modular manner with SIMATIC components Figure 3 19 Selection guide for input output modules ...

Page 60: ...th High Feature HF 35 mm 35 mm 35 mm Basic BA 25 mm 25 mm 35 mm 35 mm 25 mm Number of inputs 16 32 16 16 16 16 Electrical isolation between channels X X X Number of potential groups 1 2 1 1 4 1 Rated input voltage 24 V DC 24 V DC 24 V DC 24 V UC to 125 V UC 120 230 V AC 24 V DC Diagnostic interrupt Only with HF Only with HF X Hardware interrupt Only with HF Only with HF X Isochronous mode Only wit...

Page 61: ...le commissioning Front connector in screw type connection system or in push in system 35 mm width or push in system for 25 mm modules same mechanical design same handling and same accessories for all modules same pin assignment for wiring which means that circuit diagrams and wiring plans can be universally used any combination of narrow and wide modules can be used centrally in SIMATIC S7 1500 an...

Page 62: ...6 Type Transistor Transistor Transistor Transistor Electrical isolation be tween channels X Only with BA Only with BA X Number of potential groups 2 4 only with BA 2 only with BA 2 Rated output voltage 24 V DC 24 V DC 24 V DC 24 V DC Rated output current 2 A 0 5 A 0 5 A 0 5 A Diagnostic interrupt X Only with HF Only with HF Hardware interrupt Isochronous mode Only with HF Only with HF Pulse width ...

Page 63: ...ety of parts therefore less effort for ordering logistics and storage of spare parts Modules in 25 mm size without parameter assignment and diagnostics therefore simple commissioning Front connector in screw type connection system or in push in system 35 mm width or push in system for 25 mm modules same mechanical design same handling and same accessories for all modules same pin assignment for wi...

Page 64: ...26 1BH00 0AB0 6ES7526 2BF00 0AB0 Manual Width 35 mm 35 mm Number of inputs 16 Number of outputs 8 Type output Transistor Electrical isolation between channels Rated input voltage 24 V DC Rated output voltage 24 V DC Rated output current 2 A Maximum achievable safety class in safety mode PLe SIL 3 PLe SIL 3 Low demand mode PFD according to SIL3 5 00E 05 6 00E 05 High demand continuous mode PFH acco...

Page 65: ...ltage current re sistance resistance thermometer thermo couple Voltage current re sistance thermal re sistor thermocouple Electrical isolation between channels Only with HF Only with HF Number of potential groups 1 1 Rated supply voltage 24 V DC 24 V DC 24 V DC 24 V DC Permissible potential difference between inputs UCM HF 60 V DC 30 V AC HS 10 V DC HF 60 V DC 30 V AC ST 10 V DC 20 V DC 20 V DC Di...

Page 66: ...in push in system 35 mm width or push in system for 25 mm modules same mechanical design same handling and same accessories for all modules components required for shielding are included in the scope of delivery and allow simple and quick installation without the use of tools same pin assignment for wiring which means that circuit diagrams and wiring plans can be universally used any combination o...

Page 67: ...ion at runtime AI 8xU I RTD TC ST AI 8xU I HS AI 4xU I RTD TC ST AI 4xU I RTD TC AQ 2xU I ST The calibration compensates for influences on the measuring result by cables and or temperature A calibration checks the process values output by the analog input module determines the deviation from the actual values and compensates for measuring errors Typical use for plants in which sensors detect relat...

Page 68: ...peed HS Standard ST Width 35 mm 35 mm 25 mm 25 mm Number of outputs 8 4 2 2 Resolution 16 bits including sign 16 bits including sign 16 bits including sign 16 bits including sign Output type Voltage current Voltage current Voltage current Voltage current Electrical isolation between channels Only with HF Number of potential groups 1 Rated supply voltage 24 V DC 24 V DC 24 V DC 24 V DC Diagnostic i...

Page 69: ...ons In the following you will find a brief overview of special functions of the modules A detailed description of the functions is available in the device manual of the module Calibration in runtime The following analog modules offer you the calibration function at runtime AQ 2xU I ST AI 4xU I RTD TC AQ 2xU I ST The calibration compensates for influences on the measuring result by cables and or te...

Page 70: ...ial PG communication for commissioning testing diagnostics X X HMI communication for operator control and monitoring X X Data exchange with TCP IP UDP ISO on TCP ISO protocol X Data exchange via OPC UA as server X Communication via Modbus TCP X Communication via UDP Multicast X Sending process alarms via e mail X File management and file access via FTP File Transfer Protocol CP may be the FTP clie...

Page 71: ...l Bus system PROFINET Industrial Ethernet Interface RJ45 RJ45 Data transmission rate 10 100 Mbps 10 100 1000 Mbps Functionality and protocols TCP IP ISO on TCP UDP Modbus TCP S7 communication IP Broadcast Multicast IP routing SNMPv1 TCP IP ISO UDP Modbus TCP S7 communication IP Broadcast Multicast Security Se cure Open User Communication SMTPS diagnostics SNMPV1 V3 DHCP FTP client server e mail IP...

Page 72: ...B 1 KB Diagnostic interrupt X X Hardware interrupt Isochronous mode Protocols High Feature HF Freeport 3964 R Modbus RTU master Modbus RTU slave Freeport 3964 R Modbus RTU master Modbus RTU slave Basic BA Freeport 3964 R Freeport 3964 R Benefits The communication modules point to point connection S7 1500 provide you with the following advantages Connection of legacy and external systems possible C...

Page 73: ...elow provides an overview of the possibilities of safety related communication via PROFINET IO in SIMATIC Safety fail safe systems with S7 1500 F CPUs Safety related IO controller IO controller communication Safety related IO controller I device communication Safety related IO controller I slave communication Figure 3 20 Example of safety related communication ...

Page 74: ...Copen you control PROFIdrive capable drives and drives with analog setpoint interface Motion Control technology objects The table below shows the technology objects that are supported by the SIMATIC S7 1500 and S7 1500T They occupy Motion Control resources or extended Motion Control resources in the CPU Technology objects SIMATIC S7 1500 SIMATIC S7 1500T Resource requirements per tech nology objec...

Page 75: ...top detection X X Start one time measuring X X Start cyclic measuring X X Abort active measuring X X Activate deactivate output cam X X Activate deactivate cam track X X Start gearing X X Start gearing with specified synchronous positions X Absolute shift of master value on the following axis X Relative shift of master value on the following axis X Start camming X Simulate synchronous operation X ...

Page 76: ...ailable in the TIA Portal for easy commissioning and optimization of SINAMICS drives SINAMICS Startdrive enables efficient commissioning by means of the integrated axis control panel and extensive diagnostic functions Figure 3 21 Example of a Motion Control configuration SIMATIC S7 1500T The Technology CPUs extend the Motion Control functions available in all SIMATIC S7 1500 controllers for demand...

Page 77: ...TEP 7 Benefits Motion Control with SIMATIC S7 1500T CPUs provide you with the following advantages simple setup and commissioning of the technology functions in the TIA Portal no specialist knowledge required graphical and tabular configuration and optimization of cams with integrated cam editor saves time and reduces the error rate Adaptation and calculation of the cam disks in the user program d...

Page 78: ... PID Control optimizes the drying process Automation task Development of a temperature control system for drying panes of glass in the production of mirrors Feature The drying process is a critical phase in silvering mirrors It is decisive for optimum product quality During the silvering process the glass panes are treated with chemical solutions and then dried in a pre heated oven Temperature con...

Page 79: ...erval and signal evaluation Unit can be defined by user Pulse width modulation PWM output max 4 up to 100 kHz Output of a signal with defined period duration and variable on load factor at DQ Pulse Train Output PTO output max 4 up to 100 kHz Output of position information e g for activation of stepper motor drives or simulation of an incremental encoder Frequency output up to 100 kHz Precise assig...

Page 80: ...se encoders up down Incremental encoders for signals to RS 422 5 V differential signal Pulse encoders with without direction signal Pulse encoders up down Absolute encoders SSI Max count frequency 200 kHz 800 kHz with pulse quadruplication 1 MHz 4 MHz with pulse quadruplication Integrated DI 3 DIs per counter channel for Start Stop Capture Synchronization 2 DIs per counter channel for Start Stop C...

Page 81: ... a time basis The table below shows the main features of the technology module for time based IO In conjunction with the Output cam and Cam track technology objects the TM Timer DIDQ 16x24V ensures highly accurate cam output In conjunction with the Measuring input technology object the TM Timer DIDQ 16x24V ensures highly accurate detection of passing products Short designation TM Timer DIDQ 16x24V...

Page 82: ...t one scale WP521 or two separate scales WP522 respectively to the modules The SIWAREX modules offer high accuracy The table below shows the main features of the technology modules for weighing technology Short designation TM electronic weighing system SIWAREX WP 521 ST TM electronic weighing system SIWAREX WP 522 ST Article number 7MH4980 1AA01 7MH4980 2AA01 Manual Weighing channel 1 channel 2 ch...

Page 83: ...ly A system power supply that supplies the backplane bus is integrated in the CPUs Depending on the system configuration you can expand the integrated system power supply with up to two additional system power supply modules If your plant has high power requirements e g I O load groups you can connect additional load power supplies The main differences between the two power supplies for the SIMATI...

Page 84: ...er fed into the backplane bus is always greater than or equivalent to the power drawn System power supply modules System power supplies supply the internal electronics of the S7 1500 modules with power via the backplane bus The table below shows the available system power supply modules Short designation PS 25W 24V DC PS 60W 24 48 60V DC PS 60W 24 48 60V DC HF PS 60W 120 230V AC DC Article number ...

Page 85: ...over Output voltage 24 V DC 24 V DC Rated output current 3 A 8 A Power consumption 84 W 213 W Power increase by parallel connection of two equal load current supply modules possible Using a SITOP power supply as an alternative to a load power supply Alternatively an external 24 V power supply from the SITOP range https mall industry siemens com mall en WW Catalog Products 10008864 SITOP smart or S...

Page 86: ...t for analog modules The shield contact consists of shield bracket and shield terminal Together with the shield terminal the shield bracket allows the low impedance module level connection of cable shields with minimum installation times The shielding takes place without tools The components infeed element shielding bracket and shield clamp are included in the scope of delivery of the modules Fron...

Page 87: ...ct with prefabricated connection elements is available in two versions Fully modular connection consisting of front connector module connection cables and connection modules for connecting sensors and actuators from the field Flexible connection consisting of front connector with single cores for wiring within the cabinet You can find more information in the SIMATIC TOP connect for S7 1500 and ET2...

Page 88: ...MATIC controllers are integrated into the Totally Integrated Automation Portal Engineering with the TIA Portal offers configuration and programming common data storage and a uniform operating concept for control visualization and drives The TIA Portal simplifies the integrated engineering in all configuration phases of a plant ...

Page 89: ...ance activities simultaneously on various SIMATIC S7 stations as a bulk operation independent of the TIA Portal The SIMATIC Automation Tool provides you with a multitude of functions Network browsing and creation of a table showing the accessible devices in the network Flashing of device LEDs or HMI display to locate a device Downloading of addresses IP subnet gateway to a device Downloading the P...

Page 90: ...and simulation of existing STEP 7 projects Efficiency through securing existing investment in the long term and optimal exploitation of resources 3 11 5 PRONETA With SIEMENS PRONETA PROFINET network analysis you analyze the plant network during commissioning PRONETA features two core functions The topology overview independently scans PROFINET and all connected components The IO check is a fast te...

Page 91: ...rated system power supply of the CPU supplies 10 W or 12 W depending on CPU type to the backplane bus The power budget calculation determines the exact number of modules without optional PS that can be operated with the CPU The operating principle is described in section Power balance calculation Page 104 A maximum of three system power supplies PS is possible one system power supply PS can be ins...

Page 92: ... 1 F PN CPU 1511C 1 PN CPU 1511T 1 PN 2 31 4 When using a CPU 1512C 1 PN 2 31 6 When using a CPU 1513 F 1 PN 2 31 6 When using a CPU 1515 F 2 PN CPU 1515T 2 PN 2 31 6 When using a CPU 1516 F 3 PN DP CPU 1516T F 3 PN DP 2 31 8 When using a CPU 1517 F 3 PN DP CPU 1517T F 3 PN DP 2 31 8 When using a CPU 1518 F 4 PN DP CPU 1518 F 4 PN DP MFP 2 31 8 Technology modules 2 31 30 No connection to the backp...

Page 93: ...ace module No additional system power supplies PS must be used You can insert a maximum of 12 modules to the right of an interface module The following applies for the interface modules IM 155 5 PN ST and IM 155 5 PN HF A maximum of three system power supplies PS is possible You can insert one system power supply PS to the left of the interface module and two system power supplies PS to the right ...

Page 94: ...31 3 PS 60W 24 48 60VDC HF system power supply 0 1 Interface module 1 1 1 Analog and digital I O modules 2 13 2 31 12 or 30 Communications modules Point to point 2 13 2 31 12 or 30 Technology modules 2 13 2 31 12 or 30 No connection to the backplane bus When slot 0 is occupied by a load current supply PM in STEP 7 this slot can no longer be used for a system power supply PS in STEP 7 You do not ha...

Page 95: ...e module The power budget calculation determines the exact number of I O modules that can be operated with the interface module The operating principle is described in section Power balance calculation Page 104 Figure 4 3 Maximum configuration ET 200MP with IM 155 5 DP Applicable modules The following table shows which modules may be used in the various slots Table 4 3 Assignment of slot numbers M...

Page 96: ...nt supply Load current supply PM The load current supply feeds the input output circuits of the modules as well as the sensors and actuators of the plant if installed The supply of the CPU interface module with 24 V DC is optional if you supply the voltage for the backplane bus via a system power supply Special characteristic of the load current supply Load current supplies are mounted on the S7 1...

Page 97: ... 60VDC HF Page 101 PS 60W 120 230V AC DC Supply voltage with 120 230 V AC and infeed power to the backplane bus of 60 W Load current supplies The load current supplies listed below have been technically adapted especially to the S7 1500 automation system ET 200MP distributed I O system Use of the listed load current supplies is not imperative because you can use a SITOP module for example as an al...

Page 98: ...modules If the required power is too high you receive a corresponding message from STEP 7 In addition the system power supply PS 60W 24 48 60V DC HF buffers the power in the event of power failures and therefore enables the retentivity of the data of a CPU without a battery and therefore maintenance free Slots for system power supplies The following slots may be used for system power supplies A sy...

Page 99: ...n the system power supply PS flashes All I O modules to the right of the PS in the power segment will be switched off Remedy 1 Correct the configuration in the power segment of the overloaded PS 2 Switch the supply voltage power off and on again via the on off switch on the PS 3 Switch the CPU from STOP to RUN mode Reference Information about the required power is available in the section Power ba...

Page 100: ...d current supply Procedure To set up the supply by means of the CPU interface module follow these steps 1 Open the Properties tab of the CPU interface module in STEP 7 and select the System power supply in the navigation 2 Select the option Connection to supply voltage L Figure 4 6 Supply voltage via CPU interface module only Infeed via CPU interface module and system power supply For larger hardw...

Page 101: ...slot 0 In this case the CPU interface module is not supplied with 24 V DC and draws its supply from the backplane bus The system power supply must be inserted to the left of the CPU interface module for this In general you can use system power supplies with AC or DC infeed for the configuration If no supply voltage with 24 V DC is present and e g only CMs CPs are inserted next to the CPU you can u...

Page 102: ...er Max retentive memory CPU 1511 1 PN FS01 or higher 6ES7511 1AK01 0AB0 6ES7511 1AK02 0AB0 1 MB CPU 1511F 1 PN FS01 or higher 6ES7511 1FK01 0AB0 1 MB CPU 1511T 1 PN FS01 or higher 6ES7511 1TK01 0AB0 1 MB CPU 1511T 1 PN FS01 or higher 6ES7511 1UK01 0AB0 1 MB CPU 1511C 1 PN FS01 or higher 6ES7511 1CK00 0AB0 6ES7511 1CK01 0AB0 1 MB CPU 1512C 1 PN FS01 or higher 6ES7512 1CK00 0AB0 6ES7512 1CK01 0AB0 1...

Page 103: ...AB00 20 MB CPU 1518F 4 PN DP MFP FS01 or higher 6ES7518 4FX00 1AB00 20 MB Connection structure and configuration of an S7 1500 with PS 60W 24 48 60VDC HF You must insert the system power supply PS 60W 24 48 60VDC HF in slot 0 Figure 4 9 Slot PS 60W 24 48 60VDC HF If you are using the PS 60W 24 48 60VDC HF the 24 V supply of the CPU is not taken into account in the power budget calculation We there...

Page 104: ...60VDC HF STEP 7 automatically sets the parameter Figure 4 11 Startup of PS 60W 24 48 60VDC HF Note Other power segments in the configuration The PS 60W 24 48 60VDC HF must only be inserted to the left of the CPU interface module Use a different system power supply PS for other power segments in the configuration to the right of the CPU interface module Missing diagnostics for the PS 60W 24 48 60VD...

Page 105: ...tive for each power segment in use This means that the power fed into the power segment is greater than the power consumed by the modules Take care even during planning that the power fed into the backplane bus is always greater than or equivalent to the power drawn The TIA Selection Tool http w3 siemens com mcms topics en simatic tia selection tool aids you during planning The power fed into the ...

Page 106: ...lect the CPU interface module or the system power supply 3 Open the Properties tab in the inspector window 4 Select the System power supply entry in the area navigation 5 Check the Power segment overview table so see whether the power balance is positive If the power balance is negative STEP 7 marks the underpowered modules in red Figure 4 12 Example of a power balance calculation with STEP 7 Powe...

Page 107: ...inserted Response of the CPU to negative power balance or failure of system power supplies As soon as the CPU detects a negative power balance overload the following actions are executed The CPU stores the retentive data The CPU enters the event in the diagnostics buffer The CPU carries out a restart and repeats this until the cause of the negative power balance is resolved Response of the interfa...

Page 108: ...lies Use of multiple load current supplies Several load current supplies PM can be used as follows for higher output currents Every load current supply feeds independent 24 V DC load lines Alternatively you can use an external 24 V power supply e g from the SITOP line Figure 4 13 Supply of the modules from 24 V DC load current suppl Note Alternative 24 V supply of the modules from the control cabi...

Page 109: ...tributed I O system can be used in a horizontal installation for ambient temperatures up to 60 C and in vertical installation the CPU is below for ambient temperatures up to 40 C More information can be found in chapter Mechanical and climatic ambient conditions Page 323 Mounting rail In addition to the S7 1500 ET 200MP modules other components can be mounted on the mounting rail for example modul...

Page 110: ... cabinet Installation rules The installation starts on the left with a CPU interface module or a system power supply You connect the modules to each other with U connectors Note that no U connector protrudes from the first and last module Note Only remove and insert modules when the power to the system is switched off WARNING Protection from conductive contamination Taking into consideration the a...

Page 111: ...ding the mounting rail is provided The 2000 mm mounting rail is provided for assemblies with special lengths and does not have holes for fixing screws No set of screws for grounding is enclosed with the mounting rail can be ordered as Accessories spare parts Page 335 The specifications of the maximum offsets between two drill holes can be found in the table Dimensions for the drill holes Tools req...

Page 112: ...y You also need washers for cylinder head screws with an internal diameter of 6 4 mm and an external diameter of 11 mm in accordance with ISO 7092 DIN 433 M6 hexagon head screws according to ISO 4017 DIN 4017 Dimensions for the drill holes Table 5 2 Dimensions for the drill holes Standard mounting rails Longer mounting rails Length of the mounting rail Distance a Distance b 160 mm 10 mm 140 mm 245...

Page 113: ...entification groove 3 Drill the marked holes according to the selected type of fastening 4 Ensure that there are no burrs or shavings on the mounting rail Note To ensure secure installation of the modules make sure you position the drill holes centered on the identification groove and only use screws of the maximum size Identification groove for additional drill holes Additional drill hole Figure ...

Page 114: ...ing connector flat washer and lock washer onto the bolt in that order Thread the hexagon head nut and fasten the components in place with the nut torque 4 Nm 4 Connect the opposite end of the grounding cable to the central grounding point protective conductor busbar PE Figure 5 3 Attaching the protective conductor Note Alternative grounding of the mounting rail If it is ensured that the mounting r...

Page 115: ...l the system power supply follow these steps 1 Insert the U connector into the back of the system power supply 2 Hang the system power supply on the mounting rail 3 Swivel the system power supply to the rear Figure 5 4 Installing a system power supply 4 Open the front cover 5 Disconnect the power cable connector from the system power supply 6 Screw the system power supply tight torque 1 5 Nm 7 Ins...

Page 116: ...supply module s fixing screw s 6 Swivel the system power supply out of the mounting rail Reference Additional information can be found in the manuals for the system power supplies 5 4 Installing a load current supply Introduction Load current supplies do not have a connection to the backplane bus of the S7 1500 automation systems ET 200MP distributed I O system and also do not occupy a slot on the...

Page 117: ...rom the load current supply 5 Tighten the screw for the load current supply torque 1 5 Nm 6 Insert the already wired up power cable connector into the load current supply For a description on how to wire the power cable connector refer to the section Connecting system power supply and load current supply Page 140 Note Load current supplies can only be mounted on the left or right side outside the ...

Page 118: ...crew s 6 Swivel the load current supply out of the mounting rail Reference Additional information can be found in the manuals for the load current supplies 5 5 Installing the CPU Introduction The CPU executes the user program and supplies the electronics of the modules with power via the backplane bus Requirements The mounting rail is installed In a system power supply located on the left next to ...

Page 119: ...hand system power supply 3 Ensure that the U connector is inserted at the system power supply Swivel the CPU in to the rear 4 Tighten the screw for the CPU torque 1 5 Nm Figure 5 6 Installing the CPU Uninstalling the CPU The CPU is wired and is followed by additional modules To uninstall a CPU follow these steps 1 Open the front cover 2 Switch the CPU into STOP mode 3 Turn off the feed supply volt...

Page 120: ...located to the left of the interface module a U connector is inserted on the back left Tools required Screwdriver with 4 5 mm blade Installing the interface module Watch video sequence https support industry siemens com cs media 67462859_installing_web_en start htm To install an interface module proceed as follows 1 Mount the U connector on the back right hand side of the interface module 2 Hook t...

Page 121: ...face module 4 Loosen the fixing screw of the interface module 5 Pivot the interface module out of the mounting rail 5 7 Installing I O modules Introduction The I O modules are installed following the CPU interface module I O modules form the interface between the controller and the process The controller detects the current process state via the connected sensors and actuators and triggers the cor...

Page 122: ...g rail and slide the I O module up to module on the left 3 Pivot the I O module towards the back 4 Tighten the screw for the I O module torque 1 5 Nm Figure 5 8 Installing I O module Uninstalling I O modules The I O module is wired Proceed as follows to dismantle an I O module 1 Turn off all feed supply voltages 2 Open the front cover 3 For communications modules Loosen and remove the connector fr...

Page 123: ...buted I O system in a plant or system Specific application Please observe the safety and accident prevention regulations applying to specific applications e g machine protection guidelines EMERGENCY STOP devices EMERGENCY OFF equipment to IEC 60204 corresponds to DIN VDE 0113 must remain effective in all operating modes of the plant or system Excluding hazardous plant states Hazardous operating st...

Page 124: ...ervoltages use overvoltage arresters Suitable components for the lightning and overvoltage protection are specified in the Defining interference free controllers http support automation siemens com WW view en 59193566 function manual Protection against electrical shock As protection against electric shock you must connect the mounting rail and if necessary all other existing protective conductor c...

Page 125: ...se a power supply unit that does not exceed Um 36 V DC even in the event of a fault For more on this refer to the information in the data sheet on overvoltage protection in the case of an internal error Or implement appropriate measures to limit the voltage e g use of a surge protection device All system components that can supply electrical energy in any form whatsoever must fulfill this conditio...

Page 126: ...and actuators for fail safe modules General requirements for sensors and actuators Note the following important warning regarding safety related use of sensors and actuators WARNING Note that instrumentation with sensors and actuators bears a considerable safety responsibility Also bear in mind that sensors and actuators generally do not have a service life of 20 years as defined in IEC 61508 2010...

Page 127: ...spective actuator when it is in the 0 state EMERGENCY STOP button pressed Duration requirements for sensor signals WARNING Observe the following requirements for sensor signals In order to ensure the correct detection of the sensor signals via fail safe modules with inputs you need to make sure that the sensor signals are output for a minimum duration In order for pulses to be detected with certai...

Page 128: ...d during this test If your process does not tolerate this set the pulse duration of the light or dark test correspondingly or use actuators that have sufficient lag WARNING If the actuators switch voltages greater than 24 V DC for example 230 V DC safe electrical isolation must be ensured between the outputs of a fail safe output module and the components carrying a higher voltage in accordance wi...

Page 129: ... class requirements allow it Cause magnetic crosstalk Note that an inductive load connected to the F DQ channels can induce coupling of a strong magnetic field Solution Spatially disconnect the inductive loads or shield against the magnetic field Configure the Max readback time dark test to 50 ms or higher 6 3 Operation on grounded infeed Introduction Information is provided below on the overall c...

Page 130: ...ection If you want to configure the S7 1500 automation system ET 200MP distributed I O system with grounded reference potential connect the M connection of the CPU interface module galvanically with the protective conductor You can find a simplified representation of the potential relationships in section Electrical configuration Page 131 Short circuit and overload protection Various measures as p...

Page 131: ...he overall configuration of the S7 1500 ET 200MP load current supply and grounding concept with infeed from a TN S system Main switch Short circuit and overload protection on the primary side Short circuit and overload protection on the secondary side The load current supply galvanic isolation Figure 6 1 Operating the S7 1500 ET 200MP with grounded reference potential ...

Page 132: ...ion interfaces of the CPU interface module and all other circuit components The load circuits process electronics and all other circuit parts of the S7 1500 ET 200MP components High frequency interference currents are conducted and electrostatic charges are avoided through integrated RC combinations or integrated capacitors S7 1500 potential relationships The following figure shows a simplified re...

Page 133: ...AE Potential relationships ET 200MP on PROFINET IO The following figure shows a simplified representation of the potential relationships of the ET 200MP distributed I O system on PROFINET IO Figure 6 3 Potential relationships for ET 200MP using an IM 155 5 PN HF interface module as an example ...

Page 134: ...33 Potential relationships ET 200MP on PROFIBUS DP The following figure shows a simplified representation of the potential relationships of the ET 200MP distributed I O system on PROFIBUS DP Figure 6 4 Potential relationships for ET 200MP using an IM 155 5 DP ST interface module as an example ...

Page 135: ...rface module System power and load current supply Permitted cable cross sections of solid cables Cu Permitted cable cross sections of flexible cables Cu Without wire end sleeve 0 25 to 2 5 mm2 1 5 mm2 AWG 24 to 16 AWG 16 With end sleeve 0 25 to 1 5 mm2 1 5 mm2 AWG 24 to 16 AWG 16 Number of wires per connection 1 1 Stripped length of the wires 10 to 11 mm 7 to 8 mm End sleeves according to DIN 4622...

Page 136: ...of 2 wires up to 1 5 mm2 total in the same end sleeve 1 or combination of 2 wires up to 1 5 mm2 total in the same end sleeve 1 or combination of 2 wires up to 1 5 mm2 total in the same end sleeve Stripped length of the wires 8 mm up to max 0 75 mm2 corresponding to length of end sleeve 8 mm 10 to 12 mm for all cross sections cor responding to length of end sleeve 10 mm 12 mm 8 to 11 mm corre spond...

Page 137: ...nector push in terminal for 35 mm module 40 pin front connector push in terminal for 25 mm module Tightening torque screw terminal from 0 4 Nm to 0 7 Nm Max actuation force for complete opening of the push in terminal 40 N 40 N Recommended crimp shape for end sleeve Corresponding to crimping tool PZ 6 5 Corresponding to crimping tool PZ 6 5 American Wire Gauge End sleeve ...

Page 138: ...n of 2 wires up to 1 5 mm2 total in the same end sleeve Stripped length of the wires 8 mm up to max 0 75 mm2 corresponding to length of end sleeve 8 mm 10 to 12 mm for all cross sections corresponding to length of end sleeve 10 mm 12 mm 8 to 11 mm corresponding to length of end sleeve 8 mm 10 mm End sleeves according to DIN 46228 without plastic sleeve Design A 8 mm long up to max 0 75 mm2 10 mm a...

Page 139: ... cable temperatures At the max ambient temperature of the S7 1500 ET 200MP system you must select sufficiently large wire cross sections so that the permissible cable temperatures are not exceeded Examples At an ambient temperature of 60 C a current of for example 4 A per wire and a cross section of 1 5 mm Cu a connecting cable must be rated for a temperature range of at least 90 C At an ambient t...

Page 140: ...current limited to 10 A Spring opener one spring opener per terminal Figure 6 5 Connection for supply voltage The maximum connector cross section is 1 5 mm2 The cable connector offers you the option of looping the supply voltage uninterrupted even when it is unplugged Requirements Only wire the cable connector when the supply voltage is turned off Observe the Wiring rules Page 134 Tools required 3...

Page 141: ... wire Uninstalling the connection plug To uninstall the connection plug you need a screwdriver With the screwdriver pry the connection plug out of the CPU interface module 6 7 Connecting system power supply and load current supply Introduction In the delivery condition of the system power supplies load current supplies power connectors are inserted The modules and the associated power connectors a...

Page 142: ... screw on the front of the connector This loosens the housing latch and the cable relief With a tightened screw the connector s cover can t be removed Figure 2 4 Pry off the connector cover using a suitable tool Figure 3 Figure 6 6 Connecting the supply voltage to a system power supply load current supply 1 5 Strip the cable sheathing to a length of 35 mm and the conductors to a length of 7 to 8 m...

Page 143: ...terface module to the load current supply Introduction The load current supply is equipped with a plug in 24 V DC output terminal behind the front cover at the bottom You connect the wires for the supply voltage of the CPU interface module to this terminal Requirements Only wire the connection plug when the supply voltage is turned off The connection plug for connecting the supply voltage to the C...

Page 144: ...rminal to the wires of the 4 pole connection plug of the CPU interface module The cable cross section can be 0 5 mm to 2 5 mm 3 Connecting the load current supply to the CPU interface module Note Connection on the underside of the device The connection socket for the 4 pole connection plug is located on the underside of the device for the following CPUs interface modules Standard F CPUs compact CP...

Page 145: ...erfaces for communication The communication interfaces of the CPU interface module are connected using standardized connectors Use prefabricated connecting cables for the connection If you want to prepare communication cables yourself the interface assignment is specified in the manuals of the corresponding modules Observe the mounting instructions for the connectors ...

Page 146: ...module You can either wire the front connector in the pre wiring position that makes convenient wiring possible or completely before you insert it into the I O module You can remove the front connector easily from the I O module with the wiring attached This means it is not necessary to loosen the wiring when you replace the module Device versions of the front connector Front connector 35 mm with ...

Page 147: ...l bridges Observe the instructions and wiring rules in the product manual of the respective I O module when using potential bridges In the delivery state a coding element is located in the module When the front connector is first inserted into the I O module a part of the coding element clips onto the front connector When the front connector is removed from the I O module one part of the coding el...

Page 148: ...e mounting rail The supply voltages are turned off The cables are prepared according to the clamping technology used take the Wiring rules Page 134 into account for this purpose Tools required Stripping tool 3 to 3 5 mm screwdriver Preparing and wiring front connectors for I O modules without shield contact element Proceed as follows to wire the front connector 1 As needed switch off the load curr...

Page 149: ...ector latches Figure 3 Result In this position the front connector still protrudes from the I O module Figure 4 However front connector and I O module are not yet electrically connected By means of the pre wiring position you can easily wire the front connector Figure 6 9 Wiring front connectors for I O modules without shield contact element 5 Begin to completely wire the front connector 6 Put the...

Page 150: ... to connect the following pairs of opposing terminals 9 and 29 10 and 30 19 and 39 as well as 20 and 40 Reference Additional information on wiring the inputs and outputs can be found in the manuals for the I O modules 6 10 2 Wiring front connectors for I O modules with shield contact element Requirements The I O modules are installed on the mounting rail The supply voltages are turned off The wire...

Page 151: ...n the scope of delivery for the analog and technology modules The following figure shows the details view of a front connector with shield connection element Shield clamp Power supply element Cable sheathing removed approx 20 mm Shielding bracket Strain relief cable tie Supply lines Signal cables Shield contact Front connectors Figure 6 10 Details view for front connectors with shield connection e...

Page 152: ... follow these steps 1 Remove the connection separator from the lower part of the connector Figure 1 2 Insert the power supply element Figure 2 3 Insert the shielding bracket from below into the guiding groove of the front connector until it latches into place Figure 3 4 Place the included cable strain relief cable tie for the cable harness into the front connector Figure 4 Figure 6 11 Preparing fr...

Page 153: ...is hook the front connector into the bottom of the I O module and swivel it upwards until the front connector latches Figure 6 Result In this position the front connector still protrudes from the I O module Figure 7 However front connector and I O module are not yet electrically connected Figure 6 12 Preparing front connectors for I O modules with shield contact element 2 ...

Page 154: ...44 M you can then loop through the potential to the next module with terminals 42 L and 43 M Figure 6 13 Preparing front connectors for I O modules with shield connection element 3 Wiring front connectors for I O modules with shield contact element To wire a front connector follow these steps 1 Strip the cable shielding 2 Begin to completely wire the front connector Figure 1 Figure 6 14 Wiring fro...

Page 155: ...le harness and pull the strain relief for the cable harness tight Figure 2 Figure 6 15 Wiring front connectors for I O modules with shield connection element 2 4 Insert the shield clamp from below into the shielding bracket in order to connect the cable shielding Figure 3 Figure 6 16 Wiring front connectors for I O modules with shield connection element 3 ...

Page 156: ...nalog modules Interference currents on cable shields are diverted from the shield connection to ground via the mounting rail The shielding connection is not required at cable entry into the switchboard The shield support has a cable storage area of 18 mm x 15 mm Figure 6 17 Shield clamp Reference Additional information on wiring the inputs and outputs can be found in the manuals for the I O module...

Page 157: ... front connector is released from its latched position 3 Tilt the top section of the front connector and raise it slightly The front connector slides over the guide channel into its final position Figure 6 18 Bring the front connector from the pre wiring position into final position 4 Push the front connector back into the I O module until it latches The front connector is now electrically connect...

Page 158: ...to the guide channel that has been displaced downwards The front connector slides over the guide channel into its final position Figure 6 19 Bringing the front connector directly into final position 3 Tilt the front connector and press it into the I O module until it latches The front connector is now electrically connected with the I O module 4 Swivel the front cover down into place Various latch...

Page 159: ...IN A4 sheets pre perforated strips for machine printing see section Accessories spare parts Page 335 Preparing and installing the labeling strip Proceed as follows to prepare and install the labeling strips 1 Label the labeling strip You can print labeling strips for the modules in your project with STEP 7 The labeling strips are exported to Microsoft Word DOCX files and printed from the text edit...

Page 160: ... On the I O modules there is free space on the front cover that permits an additional labeling or marking on the part of the customer Optional marking The front cover provides about 30 mm x 10 mm of space in its lower part for an optional identifier label Free space for example for equipment identifiers Figure 6 21 Optional marking ...

Page 161: ...When the modules are inserted STEP 7 automatically assigns the addresses and a unique hardware identifier HW identifier You can change the addresses later The HW identifiers cannot be changed At startup the system components compare the configured preset configuration with the actual configuration of the system By means of parameter assignment you can specify the response of the CPU to errors in t...

Page 162: ...s and links for the TIA Portal in the following FAQ on the Internet https support industry siemens com cs de de view 65601780 en 7 1 1 Reading out the configuration Introduction When a connection exists to a physically present CPU you can load the configuration of this CPU including centrally present modules from the device into your project using the Hardware detection function You do not need to...

Page 163: ...d S7 1500 CPU in the device view Note Click the link detect to open the Hardware detection for PLC_x dialog An example can be found in the following FAQ on the Internet https support industry siemens com cs ww de view 41885693 en An alternative procedure is described in step 2 and step 3 2 In the device view or network view select the Hardware detection command in the Online menu Figure 7 2 Hardwa...

Page 164: ...ion system System Manual 12 2017 A5E03461182 AE 163 STEP 7 opens the Hardware detection for PLC_x dialog box 3 In the Hardware detection for PLC_x dialog click Refresh Then select the CPU and click Detect Figure 7 3 Hardware detection dialog box ...

Page 165: ... all modules You can change the parameter assignment subsequently Figure 7 4 Result of the hardware detection in the device view Note If you want to go online after the hardware detection you have to first download the detected configuration to the CPU otherwise an error may occur due to inconsistent configurations You can find an example of downloading a project to the CPU with STEP 7 in the foll...

Page 166: ... Security Certificate Manager Cycle times e g maximum cycle time Properties for the operation of the display System and clock memory Protection level for access protection with assigned password parameter Time and day settings daylight saving standard For additional information refer to the following FAQ on the Internet https support industry siemens com cs ww de view 43566349 en The properties th...

Page 167: ...ut and output addresses when modules are configured Each module uses a continuous range of input and or output addresses corresponding to its volume of input and output data Figure 7 5 Example with input output addresses from STEP 7 STEP 7 assigns the address areas of the modules by default to the process image partition 0 Automatic updating This process image partition is updated in the main cycl...

Page 168: ...r example for diagnostics alarms or for instructions to identify the faulty module or the addressed module Figure 7 6 Example of a Hardware identifier from STEP 7 The System constants tab contains all hardware identifiers and their symbolic names of HW identifier for the selected module The HW identifiers and names of all modules of a device are also available in the default tag table on the Syste...

Page 169: ...le Digital module addresses The address of a digital module s input or output is composed of the byte address and the bit address The channels of the digital module are assigned bit addresses Example I 1 2 The example consists of I Input 1 Byte address The byte address depends on the module start address 2 Bit address You read the bit address from the module When you insert a digital module into a...

Page 170: ... The following figure shows how the addresses of the individual channels of the digital input module e g 6ES7521 1BL00 0AB0 are determined Figure 7 8 Example for the assignment of channel addresses digital module Note You can assign symbolic names to the addresses at the following locations in STEP 7 PLC tag table Properties of the module in the IO Tags tab ...

Page 171: ...ing of the value status for fail safe digital modules in the SIMATIC Safety Configuring and Programming http support automation siemens com WW view en 54110126 manual Reference Additional information on addressing and address allocation with value status can be found in the manuals of the digital modules and in the online help for STEP 7 An example of the evaluation of the value status in the user...

Page 172: ... shows how the addresses of the individual channels of the analog input module e g 6ES7531 7NF10 0AB0 are determined when the module has the start address 256 Figure 7 9 Example for the assignment of channel addresses analog module Note You can assign symbolic names to the addresses at the following locations in STEP 7 PLC tag table Properties of the module in the IO Tags tab ...

Page 173: ...spective I O module The value status is influenced by all diagnostics that might falsify the process value e g wire break short circuit 1B A valid process value is being output or read for the channel 0B A substitute value is being output for the channel or the channel is deactivated faulty or inaccessible Reference Additional information on addressing and address allocation with value status can ...

Page 174: ...cle Consistency of the process image When the process image is updated the S7 1500 accesses the data of each submodule as consistent data The maximum data width that is accessed as consistent data for each submodule is dependent on the IO system For PROFINET IO for example this data width is 1024 bytes 32 process image partitions By means of process image partitions the CPU synchronizes the update...

Page 175: ...an use the instruction UPDAT_PI or the instruction UPDAT_PO at the start or the at the end of the respectively assigned OB to update the process image In STEP 7 these instructions are available on the Instructions Task Card under Extended instructions and may be called from any point in the program Requirements for updating process image partitions with the UPDAT_PI and UPDAT_PO instructions The p...

Page 176: ... the inputs and outputs of the module You also have direct read and write access to the I O as an alternative to access via the process image should direct access be required for programming reasons A direct write I O access also writes the process image This prevents the situation where a subsequent output of the process image overwrites the value written via direct access again Reference Additio...

Page 177: ... Portal supports the following GSDML specifications TIA Portal V11 V2 3 TIA Portal V12SP1 V2 31 TIA Portal V14 V2 32 TIA Portal V15 V2 34 The GSDML versions are largely down wards compatible The ET 200MP is already delivered with a GSD file based on specification V2 3 The GSD file can be installed and used in the TIA Portal STEP 7 online help STEP 7 V5 5 SP3 or higher PROFINET PROFINET GSD files P...

Page 178: ...7 3 Assigning PROFIsafe address to fail safe modules with SIMATIC Safety The PROFIsafe address is saved permanently on the electronic coding element of the S7 1500 ET 200MP fail safe modules You can find additional information on the electronic coding element in the section Replacing the coding element at the power connector of the system power supply and load current supply Page 285 Note The supp...

Page 179: ...des an overview of possible event sources possible values for the OB priority possible OB numbers default system reaction Number of OBs Table 8 1 Triggers Types of event sources Possible priorities default priority Possible OB num bers Default system reaction 1 Number of OBs Startup 2 1 100 123 Ignore 0 to 100 Cyclic program 2 1 1 123 Ignore 0 to 100 Time of day interrupt 2 2 to 24 2 10 to 17 123 ...

Page 180: ...PU always switches to STOP regardless of whether you have configured OB80 4 You can find additional information about these event sources and the runtime behavior in the S7 1500 Motion Control function manual Assignment between event source and OBs The type of OB determines where you make the assignment between OB and event source With hardware interrupts and isochronous mode interrupts the assign...

Page 181: ...on on organization blocks is available in the STEP 7 online help 8 2 CPU overload behavior Requirements For the event scenarios considered in the following section it is assumed that you have assigned an OB to each event source and that these OBs have the same priority The second condition in particular is only for the sake of a simplified representation Principle of CPU overload behavior An occur...

Page 182: ...ero If the CPU for example first discards a trigger for a cyclic interrupt OB its further behavior depends on the OB parameter Report event overflow into diagnostic buffer If the check box is selected the CPU enters the event DW 16 0002 3507 once in the diagnostics buffer for the overload situation at this event source The CPU suppresses additional diagnostics buffer entries of the event DW 16 000...

Page 183: ...nstruction can extend over multiple calls The CPU processes asynchronous instructions in parallel with the cyclic user program Asynchronous instructions generate jobs in the CPU for their processing Asynchronous instructions are usually instructions for transferring data data records for modules communication data diagnostic data etc Processing of asynchronous instructions The figure below shows t...

Page 184: ...nstruction over multiple calls the CPU must be able to uniquely relate a subsequent call to a running job of the instruction To relate a call to a job the CPU uses one of the following two mechanisms depending on the type of the instruction Using the instance data block of the instruction for SFB type Using job identifying input parameters of the instruction These input parameters must match in ea...

Page 185: ...e asynchronous instruction The output parameter DONE indicates that the job was completed without error The output parameter BUSY indicates whether the job is currently being executed When BUSY 1 a resource is allocated for the asynchronous instruction When BUSY 0 the re source is free The output parameter ERROR indicates that an error has occurred The output parameter STATUS RET_VAL provides info...

Page 186: ...curred 0 0 1 Use of resources Asynchronous instructions use resources in the CPU during their execution The resources are limited depending on the type of CPU and instruction The CPU can simultaneously process only a maximum number of asynchronous instruction jobs The resources are available again after a job has been processed successfully or with errors Example For the RDREC instruction an S7 15...

Page 187: ... 1518 F 1518 F MFP Distributed I O RDREC 20 RD_REC 10 WRREC 20 WR_REC 10 D_ACT_DP 8 ReconfigIOSystem uses RDREC WRREC D_ACT_DP DPSYC_FR 2 DPNRM_DG 8 DP_TOPOL 1 ASI_CTRL uses RDREC WRREC PROFIenergy PE_START_END uses RDREC WRREC PE_CMD uses RDREC WRREC PE_DS3_Write_ET200S uses RDREC WRREC PE_WOL uses RDREC WRREC TUSEND TURCV TCON TDISCON Module parameter assignment RD_DPAR 10 RD_DPARA 10 RD_DPARM 1...

Page 188: ...T_DBL 10 DELETE_DB 10 File handling FileReadC 10 FileWriteC 10 Basic instructions maximum number of simultaneously running jobs The following table shows the maximum number of simultaneously running jobs for asynchronous basic instructions Basic instructions 1505SP F 1505SP T F 1511 F 1511C 1511T F 1507S F 1512C 1513 F 1515 F 1515T F 1516 F 1516T F 1517 F 1517T F 1518 F 1518 F MFP Array DB ReadFro...

Page 189: ...SEND TUSEND TRCV TCON TDISCON TRCV_C uses TSEND TUSEND TRCV TURCV TCON TDISCON TMAIL_C uses TSEND TUSEND TRCV TURCV TCON TDISCON The following table shows the maximum number of simultaneously running jobs for asynchronous instructions MODBUS TCP for the various CPUs MODBUS TCP 1505SP F 1505SP T F 1511 F 1511C 1511T F 1507S F 1512C 1513 F 1515 F 1515T F 1516 F 1516T F 1517 F 1517T F 1518 F 1518 F M...

Page 190: ...5 F 1515T F 1516 F 1516T F 1517 F 1517T F 1518 F 1518 F MFP PtP communication Port_Config uses RDDEC WRREC Send_Config uses RDDEC WRREC Receive_Config uses RDDEC WRREC Send_P2P uses RDDEC WRREC Receive_P2P uses RDDEC WRREC Receive_Reset uses RDDEC WRREC Signal_Get uses RDDEC WRREC Signal_Set uses RDDEC WRREC Get_Features uses RDDEC WRREC Set_Features uses RDDEC WRREC USS communication USS_Port_Sca...

Page 191: ...1511C 1511T F 1507S F 1512C 1513 F 1515 F 1515T F 1516 F 1516 F T 1517 F 1517T F 1518 F 1518 F MFP OPC_UA_Connect 10 OPC_UA_Disconnect 10 OPC_UA_NamespaceGetInd exList 10 OPC_UA_NodeGetHandleLis t 10 OPC_UA_NodeReleaseHand leList 10 OPC_UA_TranslatePathList 10 OPC_UA_Browse 10 OPC_UA_ReadList 10 OPC_UA_WriteList 10 OPC_UA_MethodGetHandle List 10 OPC_UA_MethodReleaseHa ndleList 10 OPC_UA_MethodCall...

Page 192: ...17 F 1517T F 1518 F 1518 F MFP S7 1500 Motion Control MC_Power MC_Reset MC_Home MC_Halt MC_MoveAbsolute MC_MoveRelative MC_MoveVelocity MC_MoveJog MC_GearIn MC_MoveSuperimposed MC_MeasuringInput MC_MeasuringInputCyclic MC_AbortMeasuringInput MC_OutputCam MC_CamTrack MC_TorqueLimiting 300 1500 3000 4800 6400 MC_SetSensor MC_GearInPos MC_SynchronizedMotionSim ulation MC_PhasingAbsolute MC_PhasingRel...

Page 193: ...ns and data of the S7 1500 CPU from external sources and via the network Deactivation of the Web server Deactivation of the OPC UA server you can find additional information on the security mechanisms for OPC UA server in the Communication https support industry siemens com cs de de view 59192925 en Function Manual Deactivation of the time synchronization via an NTP Server Deactivation of the PUT ...

Page 194: ...ible Without entering the password you cannot load any blocks or hardware configura tion into the CPU Additionally the following are not possible without the pass word Writing test functions and firmware update online HMI access With this access level only HMI access and access to diagnostics data is possible without entering the password Without entering the password you can neither load blocks a...

Page 195: ...a the communication functions in the blocks is not restricted by the access level of the CPU unless PUT GET communication is deactivated in the No access complete protection access level Entry of the right password allows access to all the functions that are allowed in the corresponding level Note Configuring an access level does not replace know how protection Configuring access levels offers a h...

Page 196: ...ufficiently secure in other words that is does not follow a pattern that can be recognized by a machine 5 Assign additional passwords to other access levels as needed if the selected access level calls for this 6 Download the hardware configuration for the access level to take effect The CPU logs the entry of the correct or incorrect password and any changes in the configuration of the access leve...

Page 197: ...ccesses the CPU via a connected programming device and has entered the correct password access to the CPU remains disabled The access block can be set separately for each access level on the display so that for example read access is allowed locally but write access is not allowed locally Procedure If an access level with a password is configured in STEP 7 access can be blocked using the display P...

Page 198: ...anual entry of password you can connect a password provider to STEP 7 When using a password provider you select a password from a list of available passwords When a protected block is opened STEP 7 connects to the password provider and retrieves the corresponding password To connect a password provider you have to install and activate it A settings file in which you define the use of a password pr...

Page 199: ...ed out with a know how protected block Copying and deleting Calling within a program Online offline comparison Load Global data blocks and array data blocks You can provide global data blocks global DBs with know how protection Users who do not possess the valid password can read the global data block but not change it You cannot provide array data blocks array DBs with know how protection Setting...

Page 200: ...k know how protection 3 5 Enter the new password in the New password field Enter the same password in the Confirm password field 6 Click OK to confirm your entry 7 Close the Know how protection dialog by clicking OK Result The blocks selected will be know how protected Know how protected blocks are marked with a lock symbol in the project tree The password entered applies to all blocks selected No...

Page 201: ...he block will open but the block code will not be displayed and you will not be able to edit the block If you copy the block or add it to a library for example this does not cancel the know how protection of the block The copies will also be know how protected Removing block know how protection To remove block know how protection follow these steps 1 Select the block from which you want to remove ...

Page 202: ...spective block 2 Select the Protection option under General 3 In the Copy protection area select either the Bind to serial number of the CPU entry or the Bind to serial number of the memory card entry from the drop down list Figure 9 7 Setting up copy protection 2 4 Activate the option Serial number is inserted when downloading to a device or a memory card if STEP 7 is to automatically insert the ...

Page 203: ...ct the Protection option under General 4 In the Copy protection area select the No binding entry from the drop down list Figure 9 8 Removing copy protection 9 7 Protection by locking the CPU interface module Locking options Protect your CPU interface module from unauthorized access by additionally using a sufficiently secured front cover You have e g the following options Affix a seal Secure the f...

Page 204: ... IO system An IO system option can be integrated in an existing network locally using simple tools Flexibility is provided in more ways than one With suitable configuration adaptation of the IP address parameters of the IO controller is possible locally using simple tools This allows a standard machine to be integrated in different plants with little effort or to be included in a network several t...

Page 205: ...A station master maximum configuration is configured in a project The station master comprises all modules needed for all possible equipment components of a modular standard machine Provision is made in the user program of the project for various station options for the different configuration levels of the standard machine and for selection of a station option A station option uses for example on...

Page 206: ... Various configuration levels of a standard machine with the corresponding station options of the S7 1500 automation system Benefits Easy project handling and commissioning through use of a single STEP 7 project for all station options Easy handling during maintenance versioning and upgrades Hardware savings Only the I O modules needed for the current station option of the machine are installed Po...

Page 207: ...le automation solution economically with the help of these data types 10 2 1 Configuring Requirements With the S7 1500 configuration control is possible both with centrally inserted modules and with the ET 200MP distributed I O system via PROFINET IO For S7 1500 automation system STEP 7 Professional as of Version V13 CPU S7 15XX as of firmware version V1 5 The startup parameter Comparison preset t...

Page 208: ...nfiguring the CPU interface module For an S7 1500 CPU you can find the Allow to reconfigure the device via the user program parameter in the Configuration control area For an IM 155 5 PN interface module you can find the Allow to reconfigure the device via the user program parameter in the Configuration control field under General Module parameters Figure 10 2 Enabling configuration control using ...

Page 209: ...ps 1 Create a PLC data type that contains the structure of the control data record You can find the structure of the control data record for the S7 1500 automation system in section Control data record for the S7 1500 Automation System Page 211 for the ET 200MP distributed I O system in Control data record for the ET 200MP distributed I O system Page 212 Figure 10 3 Creating control data record 19...

Page 210: ...ray of the data type of the above created PLC data type in the data block The following figure shows a data block containing three control data records for an S7 1500 CPU Figure 10 4 Data block for configuration control 4 In the Start value column of the control data records enter which module is located at which slot Figure 10 5 Assigning slots ...

Page 211: ...the power drawn You can find additional information in the section Power balance calculation Page 104 Using communication modules Point to point communication modules Point to point communication modules can be used without any restrictions for the configuration control PROFINET Ethernet and PROFIBUS communication modules CPUs as of firmware version V1 7 support configuration control when using PR...

Page 212: ...h explanations of the individual elements Table 10 3 Configuration control Structure of control data record 196 Byte Element Code Explanation 0 Block length 4 number of slots Header 1 Block ID 196 2 Version 4 3 Version 0 4 Slot 0 of the station master Slot assignment in the station option Control element Contains information on which module is inserted in which slot The following rule determines w...

Page 213: ...a control data record 196 V3 0 which contains a slot assignment The table below shows the structure of a control data record with explanations of the individual elements Table 10 5 Configuration control Structure of control data record 196 Byte Element Code Explanation 0 Block length 4 number of slots Header 1 Block ID 196 2 Version 3 3 Version 0 4 Slot 0 of the station master Slot assignment in t...

Page 214: ...s The following table shows the slot assignment of the modules Table 10 6 Slot assignment Slot Modules Comment 0 System power supply optional Upstream from interface module 2 31 I O modules system power supplies depending on the station option Downstream from the interface module Partial reading of the feedback data record is possible Feedback data record Table 10 7 Feedback data record Byte Eleme...

Page 215: ... messages Error code Meaning 80B1H Invalid length the length information in data record 197 is not correct 80B5H Configuration control not configured 80B8H Parameter error The following events cause a parameter error Incorrect block ID in the header not equal to 197 Invalid version identifier in the header A reserved bit was set Multiple slots in the station master are assigned to the same slot in...

Page 216: ...that is not present The module that is located in slot 3 in the station master is not present in the station option 1 Slot 3 must be designated in the control data record accordingly with 255 not present Module is not present in the station option 1 Figure 10 6 Example Hardware configuration of station option 1 with the associated control data record in STEP 7 ...

Page 217: ...utomation system 216 System Manual 12 2017 A5E03461182 AE Station option 2 with modified order of modules The order of the modules in slot 3 and 4 is interchanged Figure 10 7 Example Hardware configuration of station option 2 with the associated control data record in STEP 7 ...

Page 218: ...cific values in the configuration control context You can find additional information on the WRREC instruction in the STEP 7 online help ID Hardware identifier For configuration control for centrally arranged modules use the HW identifier for the CPU If you have selected the CPU in the network view or device view you can find the HW identifier on the System constants tab of the Inspector window Us...

Page 219: ...ct 80B5H Configuration control parameters not assigned 80E2H Data record was transferred in the wrong OB context The data record must be transferred in the startup program 80B8H Parameter error Reasons for a parameter error are Incorrect block ID in the header not equal to 196 Invalid version identifier in the header A reserved bit was set A station master slot was assigned an invalid slot in the ...

Page 220: ...mple OB 100 repeatedly in a loop until the output parameters BUSY and DONE indicate that the data record has been transferred Tip To program the loop use the SCL programming language with the REPEAT UNTIL instruction REPEAT WRREC_DB REQ start_config_control ID Local Configuration INDEX 196 LEN conf_LEN DONE conf_DONE BUSY conf_BUSY RECORD ConfDB ConfigControl ConfDB Option Selection of control dat...

Page 221: ...ively in the CPU Note The retentivity of the control data record is independent of the retentivity settings in the STEP 7 memory area This means that the memory area in which the control data record is configured does not have to be configured as retentive for this purpose If you write a control data record with modified configuration the original data record 196 is deleted and the new data record...

Page 222: ... in the diagnostics buffer module OK or module faulty the station master is always used and not the differing station option Example A module outputs diagnostics data This module is configured in slot 4 in the station master but is inserted in slot 3 in the station option missing module see example in the next section The online view station master shows an incorrect module in slot 4 In the real c...

Page 223: ...ote Performing tests You must ensure the safety of your plant You therefore need to perform a complete functional test and the necessary safety checks before the final commissioning of a plant Also allow for any possible foreseeable errors in the tests This avoids endangering persons or equipment during operation Software tools for commissioning The following free software tools support you in com...

Page 224: ...ions provide guidance for the review of your S7 1500 automation system ET 200MP distributed I O system in the form of a checklist Racks Are the mounting rails firmly installed on the wall in the framework or in the cabinet Are the cable ducts correctly installed Have the minimum clearances been observed Grounding and chassis concept Is the mounting rail connected to the protective conductor If app...

Page 225: ...onnectors wired according to the circuit diagram in the final position and inserted on the correct module Are the correct modules installed and connected to each other with U connectors Are U connectors projecting either at the left hand or right hand over the outer modules on the S7 1500 automation system ET 200MP distributed I O system System power supply or load current supply Are all system po...

Page 226: ...device Section Power balance calculation Page 104 2 Create user program STEP 7 online help 3 Insert required modules Section Installation Page 108 4 Wiring the assembly system power supplies front connectors etc Section Wiring Page 122 5 Insert SIMATIC memory card in the CPU Section Removing inserting a SIMATIC memory card on the CPU Page 226 6 Switch on the CPU and system power supply See section...

Page 227: ... configured The CPU is connected to the subnet See the PROFINET Function Manual http support automation siemens com WW view en 49948856 11 3 1 Removing inserting a SIMATIC memory card on the CPU Requirements The CPU only supports pre formatted SIMATIC memory cards If applicable delete all previously stored data before using the SIMATIC memory card Additional information about deleting the contents...

Page 228: ...e that the CPU is either switched off or in the STOP mode 3 Insert the SIMATIC memory card as depicted on the CPU into the slot for the SIMATIC memory card Standard F CPUs compact CPUs from article number 6ES751x xxx02 0AB0 6ES751x 1CK01 0AB0 The slot for the SIMATIC memory card is located on the bottom of the CPU Figure 11 1 Slot for the SIMATIC memory card 4 Insert the SIMATIC memory card with l...

Page 229: ...is no longer readable or no longer exists The entire content of the card is corrupted Also note the following FAQ on the Internet https support industry siemens com cs ww en view 59457183 in connection with the removal of the SIMATIC memory card Reactions after removing inserting the SIMATIC memory card Inserting and removing the SIMATIC memory card in STOP mode triggers a re evaluation of the SIM...

Page 230: ...Procedure To commission a CPU follow these steps Switch on the system power supply and load current supply Result The CPU executes a flash test All LEDs flash at 2 Hz RUN STOP LED flashes alternately yellow green ERROR LED flashes red MAINT LED flashes yellow The CPU runs the system initialization and evaluates the SIMATIC memory card RUN STOP LED flashes yellow at 2 Hz After the system initializa...

Page 231: ...MP Section Installation Page 108 2 Connect ET 200MP Supply voltages PROFINET IO Sensors and actuators Section Wiring Page 122 4 Configure IO controller CPU manual or documenta tion of the IO controller 5 Switch on supply voltages for the IO controller CPU manual or documenta tion of the IO controller 6 Switch on supply voltages for IO devices Interface module http support automation sie mens com W...

Page 232: ...mmissioning procedure To commission the ET 200MP as a DP slave for PROFIBUS DP we recommend the following procedure Table 11 3 Procedure for commissioning the ET 200MP as a DP slave for PROFIBUS DP Step Procedure See 1 Install ET 200MP with IM 155 5 DP ST Section Installation Page 108 2 Set the PROFIBUS address on the interface module Manual for the interface mod ule http support automation sie me...

Page 233: ...ts See section Test functions and fault resolution Page 302 Note During operating mode transitions of the DP master from RUN to STOP or from STOP to RUN it can take several milliseconds until the mode transition for the inputs and outputs of all I O modules of the ET 200MP is complete 11 5 Operating modes of the CPU Introduction Operating modes describe the states of the CPU The following operatin...

Page 234: ...ess inputs by direct I O access In order to initialize outputs during STARTUP you can write the values via the process image or via direct I O access The values are output at the outputs during the transition to the RUN mode The CPU always starts up in a warm restart The non retentive bit memories timers and counters are initialized The non retentive tags in data blocks are initialized During star...

Page 235: ...pecified by the setting of the hardware compatibility For additional information about the hardware compatibility see the section Operating mode transitions Page 238 Canceling a startup If errors occur during startup the CPU cancels the startup and returns to STOP mode The CPU does not perform startup or interrupts startup under the following conditions You have not inserted a SIMATIC memory card ...

Page 236: ... Startup CPU even if mismatch At this setting the CPU starts up irrespective of the type of module plugged For locally used modules you can configure the hardware compatibility in the parameter Comparison preset to actual module individually for each slot When you change the setting of the hardware compatibility for a module the setting made at the CPU does not apply for this module Specifies a ma...

Page 237: ...match Instead of a configured digital input module you insert an analog output module or no module is present in this slot and thus in all subsequent slots Although the configured inputs cannot be accessed the CPU starts up Note that the user program cannot function correctly in this case and take the appropriate measures 11 5 2 STOP mode Function The CPU does not execute the user program in STOP ...

Page 238: ...ou have configured a minimum cycle time the CPU will not end the cycle until this minimum cycle time has expired even if the user program is completed sooner The operating system monitors the execution time of the cyclic program for a configurable upper limit known as the maximum cycle time You can restart this time monitoring at any point in your program by calling the RE_TRIGR instruction If the...

Page 239: ...Startup type Warm restart mode before POWER OFF is set and the CPU was in RUN mode before POWER OFF The CPU clears the non retentive memory and resets the content of non retentive DBs to the start values of the load memory Re tentive memory and retentive DB contents are retained The 500 newest entries in the diagnostics buffer are retained POWER ON STOP After switching on the CPU goes to STOP mode...

Page 240: ...tained STARTUP STOP The CPU returns to the STOP mode in the following cases of STARTUP The CPU detects an error during startup You set the CPU to STOP via the programming device display or mode selector switch keys 1 The CPU executes a STOP command in the Startup OB These operating mode transitions have no effect on data STARTUP RUN The CPU goes to the RUN mode in the following cases of START UP T...

Page 241: ...r time of day and IP address are retained Subsequently the CPU is initialized with the loaded project data hardware configuration code and data blocks force jobs The CPU copies this data from the load memory to the work memory Result If you set an IP address in the hardware configuration Set IP address in the project option and a SIMATIC memory card with the project is in the CPU this IP address i...

Page 242: ...ained Diagnostics buffer entries Retained IP address Retained Device name Retained Counter readings of the runtime meters Retained Time of day Retained 11 6 1 Automatic memory reset Possible cause of automatic memory reset The CPU executes an automatic memory reset if an error occurs that prevents normal further processing Causes for such errors can be User program is too large and can t be comple...

Page 243: ... CPU executes a memory reset Selector operation without inserted SIMATIC memory card CPU executes reset to factory settings To perform a memory reset of the CPU using the mode selector follow these steps 1 Set the mode selector to the STOP position Result The RUN STOP LED lights up yellow 2 Set the mode selector to the MRES position Hold the selector in this position until the RUN STOP LED lights ...

Page 244: ...ow 2 Keep the STOP mode selector key pressed until the RUN STOP LED lights up for the 2nd time and remains continuously lit this takes three seconds After this release the key 3 Press the STOP mode selector key again within the next three seconds Result The CPU executes memory reset For information on resetting the CPU to factory settings refer to the section Reset CPU to factory settings Page 293...

Page 245: ...n this case you can use the option Upload device as new station to load the device s data into a project in your PG PC Snapshot of the monitor values You can use the option Snapshot of the monitor values to backup the current values of the data block in order to be able to restore the current values if necessary at a later date Overview of backup types The table below shows the backup of CPU data ...

Page 246: ...s or created during the configuration e g alarms Texts exist in the project in one language or after a translation process in multiple languages You can maintain project texts in all languages available to you in the project tree Languages resources Project texts The texts produced when configuring can be downloaded to the CPU The following texts are downloaded in the selected languages with the p...

Page 247: ... information on parameter assignment of multilingual project texts in STEP 7 in the STEP 7 online help 11 8 Time synchronization NTP procedure All CPUs are equipped with an internal clock The clock always shows the time of day with a resolution of 1 millisecond and the date including the day of the week The time adjustment for daylight saving time is also taken into account You can update the time...

Page 248: ...gate in the Inspector window to the properties of the CPU to General PROFINET interface Time synchronization 2 Enter the IP addresses of up to 4 NTP servers at the parameters Server 1 to Server 4 3 Set the time interval of the time queries at the parameter Update interval Set the update interval to between 10 s and 86400 s Changing the IP addresses of the NTP servers with the T_CONFIG instruction ...

Page 249: ...our own NTP server uses the same time You want to synchronize the S7 1500 CPU with this NTP server Conditions and parameters You have your own server in your network with the IP address 192 168 1 15 You are in STEP 7 in the Inspector window in the properties of the PROFINET interface X1 Solution 1 Navigate to Properties General PROFINET interface Time synchronization NTP procedure 2 In Server 1 en...

Page 250: ... with the instruction T_CONFIG Conditions and parameters Requirement You have activated the Enable time synchronization via NTP server option for your CPU in STEP 7 You have configured the following NTP server in STEP 7 Server 1 192 168 1 15 To change the IP addressed for NTP servers use the following block parameter of the T_CONFIG instruction Req A positive edge at the block parameter Req starts...

Page 251: ...w these steps 1 Create a global data block in the project tree under Program blocks Add new block Name the global data block NTP 2 Create a tag of the data type IF_CONF_NTP in the global data block NTP Figure 11 5 Example data block with IF_CONF_NTP 3 Create a T_CONFIG instruction in the user program 4 Connect the T_CONFIG instruction as follows Figure 11 6 Example T_CONFIG Change NTP server ...

Page 252: ...ata is data saved on the module as read only I data or read write M data information Identification data I M0 Manufacturer information about the module that can only be read and is in part also printed on the housing of the module for example article number and serial number Maintenance data I M1 2 3 Plant dependent information e g installation location Maintenance data for the S7 1500 ET 200MP is...

Page 253: ...1 Navigate to the Overview PLC menu on the display of the CPU 2 Select Plant designation or Location identifier and confirm with OK To read the I M data Plant designation or Location identifier of a centrally used module follow these steps 1 Navigate to the Modules menu on the display of the CPU 2 Select the menu command Local modules and confirm with OK 3 Select the slot of the module e g slot 3 ...

Page 254: ... assigns a default module name You can enter the following information Plant designation I M 1 Location identifier I M 1 Installation date I M 2 Additional information I M 3 To enter maintenance data via STEP 7 follow these steps 1 In the device view of STEP 7 select the CPU interface module or a module 2 In the properties under General select the Identification Maintenance area and enter the data...

Page 255: ... BlockVersionHigh 1 01 BlockVersionLow 1 00 Identification data Identification data see table below I M0 Index AFF0H 54 I M1 Index AFF1H 54 I M2 Index AFF2H 16 I M3 Index AFF3H 54 Table 11 7 Record structure for I M identification data Identification data Access Example Explanation Identification data 0 record index AFF0H VendorIDHigh read 1 bytes 0000H Vendor name 002AH SIEMENS AG VendorIDLow rea...

Page 256: ...e data 1 Record index AFF1H IM_TAG_FUNCTION read write 32 bytes Enter an identifier for the module here that is unique plant wide IM_TAG_LOCATION read write 22 bytes Enter the installation location of the module here Maintenance data 2 Record index AFF2H IM_DATE read write 16 bytes YYYY MM DD HH MM Enter the installation date of the module here Maintenance data 3 Record index AFF3H IM_DESCRIPTOR r...

Page 257: ...ead out the I M data of the CPU use the following block parameters of the Get_IM_Data instruction LADDR Enter the HW ID of the module at the block parameter LADDR IM_TYPE Enter the I M data number e g 0 for I M 0 data at the block parameter IM_TYPE DATA Area for storing the read I M data for example in a global data block Store the I M0 data in an area of the data type IM0_Data This example shows ...

Page 258: ...g the Get_IM_Data instruction 5 Call the Get_IM_Data instruction in the user program Result The Get_IM_Data instruction has stored the I M 0 data in the data block You can view the I M 0 data online in STEP 7 e g via the Monitor all button in the data block The CPU in the example is a 1511 1 PN 6ES7511 1AK00 0AB0 with firmware version V1 5 Figure 11 9 Example I M 0 data of an S7 1500 CPU ...

Page 259: ...parts of a master project independently of one another at the same time The changes of the other editors are displayed in a synchronization dialog during the loading of the configuration in the CPU and synchronized automatically if possible Certain online functions can also be executed at the same time from several engineering systems on a shared CPU such as Monitoring blocks on the CPU Modifying ...

Page 260: ... Transportable data carrier Program card Firmware update card Service data card If you transfer the user program to the CPU via an online connection it is written to the SIMATIC memory card which must be in the card slot of the CPU for this to work You can also write the SIMATIC memory card in the PG PC A commercially available SD card reader is required to write read the SIMATIC memory card with ...

Page 261: ... System Manual 12 2017 A5E03461182 AE Labeling of the SIMATIC memory card Article number Serial number Production version Memory size Slider for enabling write protection Slider up not write protected Slider down write protected Figure 12 1 Labeling of the SIMATIC memory card ...

Page 262: ... S7S Job file SIMATIC HMI Backup psb Panel backup files SIMATICHMI_Backups_DMS bin Protected file required to use panel backup files in STEP 7 __LOG__ Protected system file required in order to use the card crdinfo bin Protected system file required in order to use the card DUMP S7S Service data file pdf txt csv Further files with different formats that you can also store in folders of the SIMATIC...

Page 263: ...s a memory reset which means the retentive data is deleted and then goes to STOP Also note the following FAQ on the Internet https support industry siemens com cs ww en view 59457183 in connection with the removal of the SIMATIC memory card Removing the SIMATIC memory card from Windows computers If you are using the card in a commercially available card reader under Windows use the Eject function ...

Page 264: ...OK to confirm Result The SIMATIC memory card is formatted for use in the CPU The data on the CPU is deleted with the exception of the IP address Note Format the SIMATIC memory card Do not format the memory card with Windows tools Formatting with Windows makes the memory card unusable for use in a CPU of the S7 1500 product family You can find information on how to repair an inconsistent or incorre...

Page 265: ...ard as a program card or as a firmware update card Procedure 1 To set the card type insert the SIMATIC memory card into the card reader of the programming device 2 Select the SIMATIC Card Reader folder in the project tree 3 In the properties of the selected SIMATIC memory card specify the card type Program card You use a program card as an external load memory for the CPU It contains the entire us...

Page 266: ...e to block calls into account CPU folder In this case all runtime relevant objects including blocks and the hardware configuration are transferred onto the SIMATIC memory card just as when downloading Service data In this case the service data saved beforehand see section Reading out saving service data Page 309 is transferred to the SIMATIC memory card To perform a transfer you can transfer the o...

Page 267: ...ng during the commissioning maintenance and downtime of the plant by changing interface settings e g IP address of CPU and connected CMs CPs No programming device is required Shorter downtimes due to read write access to force tables and read write access to watch tables This allows the current values of the individual tags of a user program or a CPU to be monitored and changed by the monitoring a...

Page 268: ...switched off the LEDs continue to show the status of the CPU Information about the temperatures at which the display switches off and back on again is available in the technical data of the manuals of the CPUs Display The following figures show an example of a CPU with large display left for example CPU 1516 3 PN DP and a CPU with small display right for example CPU 1511 1 PN CPU status informatio...

Page 269: ...d FAULT White Connection established between CPU and display Protection level configured At least one interrupt is active in the CPU No SIMATIC memory card inserted in the CPU The serial number to which a know how protected block is bound does not match the serial number of the CPU or the SIMATIC memory card No user program loaded Force job is active in the CPU F capability activated Safety operat...

Page 270: ...P addresses and the PROFINET device name of the CPU Set the network properties of each CPU interface Set the date time time zones operating modes RUN STOP and protection levels Disable enable display with display password Perform a CPU memory reset Perform a reset to factory settings Format the SIMATIC memory card Delete the user program Back up restore the CPU configuration to from the SIMATIC me...

Page 271: ...There is an error in the next lower level page The marked module is not accessible Navigate to the next lower level page In edit mode you make the selection using two arrow keys down up jumps to the selection or is used to select the desired digits options In edit mode you make the selection using four arrow keys down up jumps to the selection or is used to select the desired digits left right jum...

Page 272: ...aving mode or in standby mode you can exit this mode by pressing any key Functions of the OK and ESC keys For menu commands in which an entry can be made OK valid access to the menu command confirmation of input and exit from the edit mode ESC set the original content which means changes are not saved and exit from edit mode For menu commands in which no entry can be made OK to next submenu comman...

Page 273: ...INET device name etc can exceed the available display width This applies in particular to the CPUs with a small display If you focus on the relevant value on the display and then press the Left arrow key a tooltip appears The tooltip shows the name of the value in complete length To hide the tooltip again press the Left arrow key again or the ESC key Figure 13 3 Tooltip function ...

Page 274: ... PN CPU 1515T F 2 PN 240 x 260 pixels Bitmap JPEG GIF PNG CPU 1516 F 3 PN DP CPU 1516T F 3 PN DP 240 x 260 pixels Bitmap JPEG GIF PNG CPU 1517 F 3 PN DP CPU 1517T F 3 PN DP 240 x 260 pixels Bitmap JPEG GIF PNG CPU 1518 F 4 PN DP CPU 1518 F 4 PN DP MFP 240 x 260 pixels Bitmap JPEG GIF PNG If the uploaded image exceeds the specified dimensions the display shows only part of the image The Adapt logo ...

Page 275: ...ssage texts to the CPU as a software component To do so select the Consistent download option under Text libraries in the Load preview dialog 2 You set the project language you would like to be displayed as the interface language by means of parameter assignment To do so select the CPU in the Inspector window and navigate to the Multiple languages area Properties General Multiple languages and ass...

Page 276: ...refore during the planning of a plant always make sure to comply with the necessary pertinent standards and safety guidelines 14 2 Replacing front cover display Exchanging the front cover The front cover is pluggable You can remove or replace the front cover during operation RUN Removing or replacing the front cover has no effect on the running CPU To remove the front cover from the CPU follow the...

Page 277: ...anel Figure 14 1 Removing and fitting the front panel WARNING Personal injury or material damage can occur in zone 2 hazardous areas Personal injury or material damage can occur in hazardous are zone 2 if you remove or fit the front panel while the S7 1500 automation system is running Before you remove or fit the front panel always switch off the power supply to the S7 1500 automation system in ha...

Page 278: ...from the CPU follow these steps 1 Flip the front cover up 2 Press with a 3 5 mm screwdriver from the front into the unlatching mechanism of the display This is found in the middle directly above the display 3 Press the screwdriver lightly from above and lever out the display from the support 4 Remove the display in an upward direction 5 You have removed the display 6 Place the new display in the C...

Page 279: ...he power supply to the S7 1500 automation system in hazardous area zone 2 14 3 Replacement of I O modules and front connectors 14 3 1 Coding element on the I O module and on the front connector Function All front connectors for the I O modules of the S7 1500 automation system ET 200MP distributed I O system are identical The coding element prevents a front connector from being inserted on a module...

Page 280: ... can insert a coded front connector on modules with the same electrical pin assignment Refer to section Application planning Page 90 NOTICE Physical damage can occur If the coding element is changed or removed it will be possible to insert the front connector on modules in which the electrical connection is not properly wired This can destroy the module and or the connected sensors and actuators E...

Page 281: ...tronic coding element for fail safe modules In as delivered condition a fail safe module not only has a mechanical coding element but also an electronic rewritable memory for the PROFIsafe address The figure below shows the electronic coding element Electronic coding element Figure 14 5 F module with electronic coding element as delivered ...

Page 282: ...ector with electronic coding element 14 3 2 Replacing an I O module Introduction When the front connector is first inserted into the I O module a part of the coding element clips onto the front connector In the case of fail safe modules the electronic coding element with the PROFIsafe address of the F module also engages completely in the front connector When you replace an I O module with the sam...

Page 283: ...k out the half of the mechanical coding element that is designated for the front connector Note The arrangement of the mechanical coding element depends on the module type Check the position of the coding element on the front connector before you break out the matching half from the I O module For a new fail safe module you must also remove the electronic coding element from the F module Figure 14...

Page 284: ...ust transfer the coding element s to the new front connector Procedure You have already removed the front connector from the module and loosened the wiring If you are using the front connector for an analog module you also need to remove the power supply element and shield element Proceed as follows to replace the front connector 1 Carefully remove the mechanical coding element from the front conn...

Page 285: ...ment from the front connector Take care not to damage the coding element Insert the removed electronic coding element into the new front connector Figure 14 10 Removing the electronic coding element from the front connector and inserting it into a new front connector 4 Insert the new front connector into the existing I O module until your hear it click into place 5 Wire the new front connector ...

Page 286: ... into a module of a different type DANGER Do not manipulate the coding element or leave it off If you undertake changes to the coding element or replace it then this can lead to dangerous conditions in your plant In order to prevent damage you must not change or replace the coding The coding element may not be left off Replacement parts scenario Insertion of the coding element into a new power con...

Page 287: ...r cable connection Figure 14 11 Labeling on the power connector 2 Orient yourself using the red marking on the coding element 3 The coding element has 3 red markings Turn the coding element in such a way that one of the 3 red markings corresponds to the voltage indicated on the connector 4 Insert the coding element into the back side of the power cable connector until you hear it click into place ...

Page 288: ...irement You have downloaded the file s for the firmware update from the Product Support https support industry siemens com cs ww en ps web page On this web site select For the S7 1500 automation system Automation Technology Automation Systems Industrial Automation Systems SIMATIC Controllers SIMATIC S7 Advanced Controller SIMATIC S7 SIMATIC S7 1500 For the ET 200MP distributed I O system Automatio...

Page 289: ...14 Selecting the software downloads Before installing the firmware update ensure that the modules are not being used Additional requirement for fail safe modules WARNING Check the firmware version for F approval When using a new firmware version always check that the version is approved for use in the respective module The attachments of the certificate http support automation siemens com WW view ...

Page 290: ... 14 1 Overview of firmware update options Firmware update CPU Central I O module Interface module Distributed I O module STEP 7 TIA Portal V12 or high er Accessible devices SIMATIC memory card Web server of the CPU SIMATIC Automation Tool Installation of the firmware update WARNING Impermissible plant states possible The CPU switches to STOP mode or the interface module to station failure as a res...

Page 291: ...dule If you must change the CPU mode STEP 7 prompts you to do so with dialogs Updating the firmware The Run firmware after update check box is always selected After a successful loading process the CPU includes imports the firmware and subsequently operates with the new firmware Note If a firmware update is interrupted you need to remove and insert the module before starting the firmware update ag...

Page 292: ...ring the firmware update on the display The display shows a results screen after the completion of the firmware update 6 Remove the SIMATIC memory card after the firmware update is complete The RUN LED on the CPU lights up yellow the MAINT LED flashes yellow If you use the SIMATIC memory card subsequently as a program card delete the firmware update files manually Optionally you can perform this a...

Page 293: ...n view 98161300 manual included in the SIMATIC Automation Tool Special feature at a firmware update of analog modules If you want to carry out a firmware update for analog modules you have to supply 24 V DC load supply to the module through the power supply element Behavior after the firmware update After the firmware update check the firmware version of the updated module Reference For additional...

Page 294: ...stored internally on the CPU Recommendation If you want to remove a PROFINET CPU and use it elsewhere with a different program or put it into storage restore the CPU to its delivery state When resetting to factory settings remember that the IP address parameters are also deleted Options for resetting a CPU to factory settings To reset the CPU to its delivery state follow these steps Using the mode...

Page 295: ...elector to the STOP position Result The RUN STOP LED lights up yellow 2 Set the mode selector to the MRES position Hold the mode selector in this position until the RUN STOP LED lights up for the 2nd time and remains continuously lit this takes three seconds After this release the selector 3 Within the next three seconds switch the mode selector back to the MRES position and then back to STOP agai...

Page 296: ... settings Perform a reset to factory settings as follows 1 Press the STOP mode selector key Result The STOP ACTIVE and RUN STOP LED light up yellow 2 Keep the STOP mode selector key pressed until the RUN STOP LED lights up for the 2nd time and remains continuously lit this takes three seconds After this release the key 3 Press the STOP mode selector key again within the next three seconds Result T...

Page 297: ...en the Online and Diagnostics view of the CPU 2 In the Functions folder select the Reset to factory settings group 3 If you want to keep the IP address select the Keep IP address option button If you want to delete the IP address select the Delete IP address option button Note The Delete IP address deletes all IP addresses This applies regardless of how you established the online connection If a S...

Page 298: ...e encoders Initialized Diagnostics buffer entries Initialized IP address Depends on the procedure Using mode switch is deleted Using display is deleted Using STEP 7 Depending on the setting of the Keep IP address Delete IP address option buttons Device name Initialized Counter readings of the runtime meters Initialized Time of day Initialized If a SIMATIC memory card was inserted prior to the rese...

Page 299: ...le to factory settings Via STEP 7 online via PROFINET IO Procedure using STEP 7 To reset an interface module to factory settings via STEP 7 follow these steps Make sure that an online connection to the interface module exists 1 Open the online and diagnostics view of the interface module 2 In the Functions folder select the Reset to factory settings group 3 Click the Reset button 4 Click OK in res...

Page 300: ...ta I M1 2 3 reset Firmware version Present Note Failure of downstream stations is possible Stations downstream from the interface module can fail when the factory settings are restored on an interface module Note Substitute value behavior of the installed I O modules during reset to factory settings The I O modules in the station do not have the configured status after a reset to factory settings ...

Page 301: ...ults or channel faults are detected e g wire break discrepancy error Detected faults are written to the diagnostic buffer of the F CPU and communicated to the safety program in the F CPU F modules cannot save errors as retentive data When the system is powered down and then restarted any faults still existing are detected again during startup However you have the option of saving faults in your sa...

Page 302: ...reintegration of an F module either automatically or only after user acknowledgment in the safety program If channel faults occur it may be necessary to remove and reinsert the F module A detailed listing of faults requiring removal and insertion of the F module can be found in the section Diagnostic messages of the respective F module After reintegration the following occurs In the case of an F m...

Page 303: ...ogram Note Using test functions The use of test functions can influence the program execution time and thus the cycle and response times of the controller to a slight extent a few milliseconds Requirements There is an online connection to the relevant CPU An executable user program is available in the CPU Test options Testing with program status Testing with breakpoints Testing with a watch table ...

Page 304: ...ors in your program Note Restrictions with the Program status function The monitoring of loops can increase the cycle time significantly depending in each case on the number of tags to be monitored and on the actual number of loops processed WARNING Testing with program status A test with the Program status function can cause serious damage to property or injury to persons if there are functional ...

Page 305: ...cording of current values within individual executed loops Use of breakpoints for program validation also possible in SCL STL networks within LAD FBD blocks Note Restriction during testing with breakpoints When you test with breakpoints there is a risk of overwriting the cycle time of the CPU Note F System SIMATIC Safety Setting breakpoints in the standard user program results in errors in the sec...

Page 306: ...f the tags You can monitor the following operand areas Inputs and outputs process image and bit memory Contents of data blocks Peripheral inputs and peripheral outputs Timers and counters Modifying tags Use this function to assign fixed values to the individual tags of a user program or CPU on the PG PC Modifying is also possible with Test with program status The following operand areas are modifi...

Page 307: ...l tags of a user program or a CPU on the programming device PC or on the display of the CPU Modifying is also possible with Test with program status The following tags are modifiable Bit memory Contents of data blocks Peripheral inputs e g I0 0 P Forcing of peripheral inputs and peripheral outputs You can force individual peripheral inputs or peripheral outputs Peripheral inputs Forcing of periphe...

Page 308: ...tag table To do so open the PLC tag table and start the monitoring You also have the option of copying PLC tags to a watch table or force table so that you can monitor control or force them in the table Testing with a data block editor The data block editor offers different options for monitoring and modifying tags These functions directly access the actual values of the tags in the online program...

Page 309: ...ditions Tags are for example drive parameters or system and user tags of a CPU The CPU saves the recordings You can display and evaluate the recordings if necessary with STEP 7 or via the Web server The trace function can be called from the CPU s folder in the project tree under the name Traces In connection with trace functions please also note the following FAQ on the Internet https support indu...

Page 310: ... data points about the internal status of the CPU If a problem occurs with the CPU that cannot be solved with other methods send the service data to our Service Support team The service data allow Service Support to analyze problems that have occurred rapidly Note While reading out the service data of the CPU you cannot simultaneously execute a download to the device Methods of reading service dat...

Page 311: ...ding out service data via the web server 4 Save the service data locally on your PC programming device by clicking Save ServiceData Result The data is saved in a dmp file with the following naming convention Article number Serial number Time stamp dmp You can change the file name Note If you have defined your user page as the home page of the Web server direct access to the service data by inputti...

Page 312: ...rd reader of your PC programming device 2 Open the job file S7_JOB S7S in an editor 3 Overwrite the entry PROGRAM with the string DUMP in the editor To ensure that the file size is exactly 4 bytes do not use any spaces line breaks quotation marks 4 Save the file under the existing file name 5 Ensure that the SIMATIC memory card is not write protected and insert it in the card slot of the CPU Up to...

Page 313: ... ET 200MP distributed I O system comply with and fulfill The test criteria according to which the S7 1500 automation system ET 200MP distributed I O system was tested Technical specifications for the modules The technical specifications of the individual modules can be found in the manuals of the modules themselves In the event of deviations between the statements in this document and the manuals ...

Page 314: ...rmation WARNING Personal injury and damage to property may occur In hazardous areas injury to persons and material damage may occur if you disconnect plug in connections during operation of an S7 1500 automation system ET 200MP distributed I O system Always switch off the power to the S7 1500 automation system ET 200MP distributed I O system when disconnecting plug in connections in hazardous atmo...

Page 315: ...2014 34 EU Equipment and protective systems intended for use in potentially explosive atmospheres Explosion Protection Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS Directive 2006 42 EC Machinery Directive for S7 1500 ET 200MP fail safe modules The EC declaration of conformity is held on file available to competent authoriti...

Page 316: ...ts need to be connected by means of the front connector Cat No 6ES7592 1AM00 0XB0 WARNING EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING PROPERTIES OF MATERIALS USED IN THE RELAYS FM approval Factory Mutual Research FM according to Approval Standard Class Number 3611 3600 3810 ANSI ISA 82 02 01 IEC 61010 1 CSA C22 2 No 213 CSA 22 2 No 1010 1 APPROVED for use in Class I Division 2 Group A B C D...

Page 317: ...ET 200MP distributed I O system fulfills the requirements of the standards AS NZS 61000 6 4 IEC 61000 6 4 Korea Certification KC registration number KCC REM S49 S71500 Please note that this device corresponds to limit value class A in terms of the emission of radio frequency interference This device can be used in all areas except residential areas 이 기기는 업무용 A급 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라...

Page 318: ...the industrial field It meets the following standards for this type of use Requirements on interference emission EN 61000 6 4 2011 Requirements on immunity EN 61000 6 2 2005 Use in mixed areas Under certain conditions you can use the S7 1500 automation system ET 200MP distributed I O system in a mixed area A mixed area is used for residential purposes and for commercial operations that do not sign...

Page 319: ...he Internet under Service Support http www siemens com automation service support 16 2 Electromagnetic compatibility Definition Electromagnetic compatibility EMC is the ability of an electrical installation to function satisfactorily in its electromagnetic environment without interfering with that environment Among other things the S7 1500 automation system ET 200MP distributed I O system also mee...

Page 320: ...ge 8 kV Contact discharge 6 kV 3 3 Burst pulses high speed transient dis turbances in accordance with IEC 61000 4 4 2 kV power supply lines 2 kV signal lines 30 m 1 kV signal lines 30 m 3 3 High energy single pulse surge in accordance with IEC 61000 4 5 External protective circuit required not for 230 V modules see the Defining interference free controllers http support automation siemens com WW v...

Page 321: ...system ET 200MP distributed I O system with regard to sinusoidal disturbances RF coupling Table 16 3 Sinusoidal disturbances with RF coupling RF coupling in accordance with IEC 61000 4 6 Corresponds with de gree of severity from 10 kHz 3 10 Vrms 80 AM 1 kHz 150 Ω source impedance Emission of radio interference Interference emission of electromagnetic fields according to EN 55016 measured at a dist...

Page 322: ...upply and the supply voltage input of the F modules to ensure surge immunity for S7 1500 ET 200MP with fail safe modules Note Lightning protection measures always require a case by case examination of the entire system An almost complete protection from overvoltages however can only be achieved if the entire building surroundings have been designed for overvoltage protection In particular this inv...

Page 323: ...s to modules that are shipped and or stored in their original packaging Shipping and storage conditions for modules Table 16 6 Shipping and storage conditions Type of condition Permissible range Free fall in shipping package 1 m Temperature from 40 C to 70 C Barometric pressure from 1140 to 660 hPa corresponds to an eleva tion of 1000 to 3500 m Relative humidity 5 to 95 without condensation Sinuso...

Page 324: ...7 Test of mechanical ambient conditions Condition tested Test Standard Comment Vibration Vibration test accord ing to IEC 60068 2 6 Sinus Type of oscillation Frequency sweeps with a rate of change of 1 oc tave minute 5 Hz f 8 4 Hz constant amplitude 7 mm 8 4 Hz f 150 Hz constant acceleration 2 g Duration of oscillation 10 frequency sweeps per axis along each of the 3 mutually perpendicular axes Sh...

Page 325: ...ystem ET 200MP distributed I O system Table 16 8 Climatic ambient conditions Ambient conditions Permissible range Comments Temperature horizontal mounting posi tion vertical mounting position 0 C to 60 C 0 C to 40 C To increase the service life of the display the display switches off when the permitted op erating temperature is exceeded Further information about the temperatures at which the displ...

Page 326: ... DC supply voltage SELV PELV Pollution degree overvoltage category according to IEC 61131 2 2007 Pollution degree 2 Overvoltage category II Protection class according to IEC 61131 2 2007 The S7 1500 automation system ET 200MP distributed I O system meets protection class I and contains parts of protection classes II and III Degree of protection IP20 Degree of protection IP20 in accordance with IEC...

Page 327: ... 9 Rated voltage of all modules of the S7 1500 automation system ET 200MP distributed I O system for operation rated voltage Tolerance range 24 V DC 19 2 V DC to 28 8 V DC 1 48 V DC 40 8 to 57 6 V DC 60 V DC 51 0 to 72 0 V DC 120 V AC 93 V AC to 132 V AC 230 V AC 187 V AC to 264 V AC 1 Static value Creation as functional extra low voltage with safe galvanic isolation according to IEC 60364 4 41 16...

Page 328: ...Automation system System Manual 12 2017 A5E03461182 AE 327 Dimension drawings A A 1 Dimension drawings of the mounting rails Mounting rail 160 mm Figure A 1 Mounting rail 160 mm ...

Page 329: ...ngs A 1 Dimension drawings of the mounting rails Automation system 328 System Manual 12 2017 A5E03461182 AE Mounting rail 245 mm Figure A 2 Mounting rail 245 mm Mounting rail 482 6 mm Figure A 3 Mounting rail 482 6 mm ...

Page 330: ...wings A 1 Dimension drawings of the mounting rails Automation system System Manual 12 2017 A5E03461182 AE 329 Mounting rail 530 mm Figure A 4 Mounting rail 530 mm Mounting rail 830 mm Figure A 5 Mounting rail 830 mm ...

Page 331: ...t for 35 mm modules Automation system 330 System Manual 12 2017 A5E03461182 AE Mounting rail 2000 mm Figure A 6 Mounting rail 2000 mm A 2 Dimension drawing of shielding bracket for 35 mm modules Figure A 7 Dimension drawing of shielding bracket for 35 mm modules ...

Page 332: ... System Manual 12 2017 A5E03461182 AE 331 A 3 Dimension drawing of shielding bracket for 25 mm modules Figure A 8 Dimension drawing of shielding bracket for 25 mm modules A 4 Dimension drawing of shielding bracket for 35 mm modules Figure A 9 Dimension drawing of shielding bracket for 35 mm modules ...

Page 333: ... shielding bracket for 25 mm modules Figure A 10 Dimension drawing of shielding bracket for 25 mm modules A 6 Dimension drawing of shielding bracket for 35 mm modules Figure A 11 Dimension drawing of shielding bracket for 35 mm modules A 7 Dimension drawing of shielding bracket for 25 mm modules Figure A 12 Dimension drawing of shielding bracket for 25 mm modules ...

Page 334: ...beling strips Automation system System Manual 12 2017 A5E03461182 AE 333 A 8 Dimension drawings of the labeling strips Figure A 13 Dimension drawing of labeling strips for 35 mm modules Figure A 14 Dimension drawing of labeling strips for 25 mm modules ...

Page 335: ...probe for measurement tap To perform measurements on the front connector of the S7 1500 ET 200MP automation system you need a test probe with the following properties Maximum diameter at measuring tip 1 mm Length of measuring tip 10 mm Figure A 15 Dimension drawing of test probe for measurement tap Corresponding test probes are available from electrical retailers ...

Page 336: ...s Screw type terminals 40 pin 6ES7592 1AM00 0XB0 Front connector incl four potential bridges cable tie and individual labeling strip for 35 mm modules Push in terminal 40 pin 6ES7592 1BM00 0XB0 Front connector incl cable tie and individual labeling strip for 25 mm modules Push in terminal 40 pin 6ES7592 1BM00 0XA0 4 pole connection plug for supply voltage spare part 10 units 6ES7193 4JB00 0AA0 DIN...

Page 337: ...es spare part 5 units 6ES7528 0AA00 7AA0 Consists of 5 x front cover 5 x front labeling strip per module article number 5 x wiring diagram per module article number Universal front cover for 25 mm I O modules spare part 5 units 6ES7528 0AA00 0AA0 Consists of 5 x front cover 5 x front labeling strip per module article number 5 x wiring diagram per module article number Universal front cover for int...

Page 338: ...256 MB 6ES7954 8LPxx 0AA0 2 GB 6ES7954 8LT02 0AA0 32 GB Online catalog Other article numbers for the S7 1500 automation system ET 200MP distributed I O system can be found on the Internet https mall industry siemens com in the online catalog and the online order system Accessories for fail safe modules S7 1500 ET 200MP Table B 2 Accessories for fail safe modules Designation Article number Electron...

Page 339: ...vice is only installed by electrically skilled person IEC 60417 No 6182 Note that connected mains lines must be designed according to the expected minimum and maximum ambient temperature Note that the device must be constructed and connected in accordance with EMC regulations Note that a 230 V device can be exposed to electrical voltages which can be dan gerous ANSI Z535 2 Note that a device of Pr...

Page 340: ...e product documentation ISO 7010 M002 Ensure the device is only installed by electrically skilled person IEC 60417 No 6182 Observe the mechanical rating of the device Note that connected mains lines must be designed according to the expected minimum and maximum ambient temperature Note that the device must be constructed and connected in accordance with EMC regulations When the device is under vol...

Page 341: ...182 AE Symbol Meaning For Zone 2 potentially explosive atmospheres be aware that the device may only be used when it is installed in an enclosure with a degree of protection IP54 For Zone 22 potentially explosive atmospheres be aware that the device may only be used when it is installed in an enclosure with a degree of protection IP6x ...

Page 342: ... for saving intermediate results It can be accessed in bit byte word or double word mode Bus A common transfer route to which all nodes of a field bus system are connected it has two defined ends Bus cable connector Physical connection between the bus node and the bus cable Bus self assembling The modules are lined up on the mounting rail and are mechanically and electrically connected to each oth...

Page 343: ...ication with PROFINET devices PROFINET controllers HMI devices programming devices other controllers and other systems The S7 1500 CPUs support operation as an IO controller and I device Similarly to the PROFINET interface the PROFIBUS interface available on some of the S7 1500 CPUs allows communication with other devices When the interface is used as PROFIBUS DP interface the CPU on the PROFIBUS ...

Page 344: ...er The diagnostic buffer is a battery backed memory area in the CPU where diagnostic events are stored in their order of occurrence Diagnostics Monitoring functions for the detection localization classification display and further evaluation of errors faults and alarms They run automatically while the system is in operation This increases the availability of systems by reducing commissioning times...

Page 345: ...onal ground is a low impedance current path between electric circuits and ground It is not intended as a protective measure but rather for example for improvement of interference immunity Ground Conductive earth whose electrical potential can be set equal to zero at any point All interconnected inactive parts of a piece of equipment that cannot accept any dangerous contact voltage even in the even...

Page 346: ...ishes between various priority classes that control the execution of the user program These priority classes include interrupts such as hardware interrupts When an interrupt occurs the operating system automatically calls an assigned organization block The user can program the desired reaction in the organization block e g in a FB Interrupt cyclic The CPU generates a cyclic interrupt periodically ...

Page 347: ...of the device PROFINET interface of the IO controller IO device Isolated modules In the case of isolated input output modules the reference potentials of the control and load circuits are galvanically isolated e g by means of optical isolators relays or transformers Input output circuits can be connected to common potential Load current supply Supply of the module s input and output electric circu...

Page 348: ...ontroller DP master to the IO device DP slave Parameters dynamic In contrast to static parameters you can change dynamic parameters of modules during operation by calling an SFC in the user program e g limit values of an analog input module Parameters static In contrast to dynamic parameters you cannot change static parameters of modules with the user program but only by configuring in STEP 7 e g ...

Page 349: ... PROFINET IO Communication concept for the realization of modular distributed applications within the scope of PROFINET PROFINET IO controller Device used to address connected I O devices e g distributed I O systems This means that The IO controller exchanges input and output signals with assigned I O devices Often the IO controller is the CPU on which the automation program runs PROFINET IO devic...

Page 350: ...process SELV Safety Extra Low Voltage Safety extra low voltage Slave station A slave may only exchange data with a master after being requested to by the master SNMP SNMP Simple Network Management Protocol is the standardized protocol for performing diagnostics on and assigning parameters to the Ethernet network infrastructure In the office setting and in automation engineering devices from a wide...

Page 351: ...ed for the connected PROFINET device or switch A switch has a specific number of connections ports You connect at most one PROFINET device or additional switch to each port System power supply Consists of the integrated system power supply of the CPU interface module and additional power supplies PS if necessary The system power supply serves exclusively to supply the I O modules via the backplane...

Page 352: ...IMATIC differentiates between the operating system of the CPU and user programs The user program contains all instructions and declarations as well as data for the signal processing that enable a plant or process to be controlled The user program is assigned to a programmable module e g CPU and can be structured in smaller units Value status The value status is additional binary information of a d...

Page 353: ...n data 251 254 Identification data record structure 254 Procedure 225 Removing inserting SIMATIC memory card 226 Reset to factory settings 298 Components Overview of the ET 200MP 39 Configuration 129 Basics 162 Electrical 131 ET 200MP 34 On grounded reference potential 128 Configuration control 203 204 Configuration control for IO systems 203 Configuring 176 Properties of the CPUs 165 Connection p...

Page 354: ... 147 149 151 153 Wiring of analog modules 149 Wiring rules 134 G Galvanic isolation 131 Grounded infeed 128 Grounding 113 Configuration on grounded reference potential 128 Overview of the CPU 130 H Hardware configuration ET 200MP DP Slots 94 Hardware configuration ET 200MP PN Slots 93 I I O module 40 Front connectors 145 Inserting or removing 275 Installing uninstalling 121 Marking 158 replacing 2...

Page 355: ...8 Operating modes Basics 232 Operating mode transitions 238 RUN 237 Setting the startup behavior 235 STARTUP 233 STOP 236 Option handling See configuration control Overall configuration 130 Overload 106 Overload behavior 180 Overview Components of an S7 1500 39 Grounding the CPU 130 Overview graphic Examples of configurations 34 P Password provider 197 PE connection element 39 PELV 129 Pollution d...

Page 356: ...eplacing System power supply 42 95 Application 97 99 Configuration variants 98 Definition 95 Installing uninstalling 114 Power segment 97 Wiring rules 134 T Technical specifications Climatic ambient conditions 324 Electromagnetic compatibility EMC 318 Shipping and storage conditions 322 Standards and Approvals 313 Test functions 302 Test voltage 325 type coded 278 U U connector 40 Uninstalling CPU...

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