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Operator Panel OP3
Edition 11/99

Preface

This equipment manual provides operators, fitters, configurers and system
support engineers with information about the functionality and technical
design of the OP3.

The equipment manual Operator Panel OP3 is organized into five parts:

Part

Chapters

Contents

I

1 - 2

Overview of the Operator Panel and range of
functions in tabular form.

II

3 - 4

5 - 11

12

How to operate the OP3.

Step-by-step instructions on how to operate the
Operator Panel using the standard screens.

Information on how to connect the OP3 to the
SIMATIC S7.

III

13 - 14

–

Mechanical and electrical installation,

–

Commissioning

IV

15 - 16

–

Dimensions and connection elements,

–

Test and monitoring functions

V

Appendix –

Brief descriptions of standard screens,

–

System messages,

–

Technical data,

–

ESD guidelines,

–

SIMATIC HMI documentation,

–

Glossary of technical terms.

Purpose

Organization of
the manual

«
...
3
4
5
6
7
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Summary of Contents for SIMATIC HMI OP3

Page 1: ...ro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS KEYPAD 6AV3503 1DB10 KEYPAD6AV35031DB10 KEYPAD6AV3503 1DB10 KEYPAD6AV3503 1DB10 KEYPAD 6AV35031DB10 KEYPAD 6AV3503 1DB10 KEYPAD 6AV3503 1DB10 SIEMENS ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ...unctions of the OP3 3 12 Part III Installation and Commissioning 13 14 Part IV Device Description Test and Monitoring Functions 15 16 Part V Appendices A E Glossary Index Release 11 99 OP3 Operator Panel Equipment Manual SIMATIC HMI 6AV3591 1AD00 1AB0 ...

Page 4: ...h the guideline 89 392 EEC Faultless and safe operation of the product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance The approvals that apply to the device are detailed in the Chapter Technical Data The registered trademarks of Siemens AG are listed in the Preface Some of the other designations used in these documents are al...

Page 5: ...range of functions in tabular form II 3 4 5 11 12 How to operate the OP3 Step by step instructions on how to operate the Operator Panel using the standard screens Information on how to connect the OP3 to the SIMATIC S7 III 13 14 Mechanical and electrical installation Commissioning IV 15 16 Dimensions and connection elements Test and monitoring functions V Appendix Brief descriptions of standard sc...

Page 6: ...e names of keys are shown in a different type The various releases of the equipment manual correspond to the following firmware and ProTool versions Release Remarks ProTool version 07 95 First release of the OP3 equipment manual V 2 0 and later 08 96 Technical content of the equipment ma nual reviewed V 3 0 and later 11 99 Technical content of the equipment manual reviewed V 5 1 and later The foll...

Page 7: ...TIC BASIC Hotline Local time Mo Fr 7 00 to 17 00 Telephone 49 911 895 7000 Fax 49 911 895 7002 E Mail simatic support nbgm siemens de Localtime Mo Fr 8 00 to 19 00 Telephone 1 423 461 2522 Fax 1 423 461 2231 E Mail simatic hotline sea siemens com Localtime Mo Fr 8 30 to 17 30 Telephone 65740 7000 Fax 65740 7001 E Mail simatic hotline sae siemens com SIMATIC Premium Hotline charged only with SIMATI...

Page 8: ...der to contact the mailbox please use a modem with up to 28 8 kBaud V 34 capacity Set the parameters as follows 8 N 1 ANSI or dial for connection via ISDN x 75 64 kBit The abbreviations used in this equipment manual have the following meaning EPROM with UV light erasable programmable read only memory RAM Random access memory working memory AM Alarm Message CPU Central Processing Unit EM Event mess...

Page 9: ...4 3 2 1 Entering Numerical Values 3 5 3 2 2 Entering Alphanumeric Values 3 6 3 2 3 Entering Symbolic Values 3 6 4 Using the OP3 with Its Standard Functions 4 1 4 1 Operating Levels 4 1 4 2 Standard Screens 4 3 4 3 Branching in Standard Screens 4 5 5 Screens 5 1 5 1 Screen Entries 5 2 5 2 Choosing Screens 5 3 5 3 Editing Screens 5 3 6 Password Protection 6 1 6 1 Password Levels and Access 6 1 6 2 L...

Page 10: ...uating Screen Numbers 11 4 11 4 System Keyboard Assignment 11 6 12 Communication 12 1 12 1 Connecting to an S7 200 via the PPI 12 2 12 2 Connecting to an S7 300 via the MPI 12 3 12 3 Interface Area for the SIMATIC S7 12 5 12 3 1 Control and Response Bits 12 6 12 3 2 Connection ID 12 6 12 3 3 Time and Date 12 7 Part III INSTALLATION AND COMMISSIONING 13 Installation 13 1 13 1 Mechanical Installatio...

Page 11: ... Description of Standard Screens A 1 B System Messages B 1 C Technical Data C 1 D ESD Guidelines D 1 D 1 What Does ESD Mean D 1 D 2 Important Precautions against Charge D 2 D 3 Handling ESDs D 2 D 4 Measuring and Modifying ESDs D 2 D 5 Shipping ESDs D 3 E SIMATIC HMI Documentation E 1 Glossary Glossary 1 Index Index 1 Contents ...

Page 12: ...iv Operator Panel OP3 Edition 11 99 Contents ...

Page 13: ...INTRODUCTION 1 Product Description 2 Functionality Part I ...

Page 14: ...2 2 OperatorPanel OP3 Edition 11 99 ...

Page 15: ...o into service it has to be prepared for its job of visualizing data from the PLC i e it has to be configured To do so data areas used by the OP3 to communicate with the PLC have to be created in the memory of the PLC The configuration for the OP3 is created on a configuration computer PC PU using the ProTool configuration software When the configuration is ready it is transferred to the OP3 Durin...

Page 16: ...u must configure the variables and type in the static text as an explanation for example Temperature Variable_xx C of Furnace 1 Here Temperature and C of Furnace 1 is the static text and Variable_xx is the variable that is read from the memory area of the PLC Information regarding configuration of the Operator Panel is provided in the User s Guide ProTool Configuring Text based Displays Chapter 12...

Page 17: ...isplay Display of 2 lines each containing up to 20 characters the height of the characters is 5 mm System keyboard 8 keys for calling valid standard functions Keypad 10 keys for numeric inputs Soft keys 5 keys F1 to F5 can be configured as soft keys These keys can be configured with different functions for the various screens Interfaces The OP3 has an MPI interface Multi Point Interface for the co...

Page 18: ...1 4 OperatorPanel OP3 Edition 11 99 Product Description ...

Page 19: ...ÁÁÁÁÁÁ x ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Limit value check by operator input ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ x ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Password protection Passwordlevels Passwords ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ 0 9 20 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Screens Maximum...

Page 20: ...ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Connection OP3 SIMATIC S7 Number of PLCs that connect to a OP3 Number of OP3s that connect to a S7 200 Number of OP3s that connect to a S7 300 ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ 2 1 3 Functionality ...

Page 21: ...he OP3 with Its Standard Functions 5 Screens 6 Password Protection 7 Messages 8 Timers and Counters 9 STATUS VAR and FORCE VAR Functions with the OP3 10 System Settings on Standard Screens 11 Process Dependent Operator Guidance 12 Communication Part II ...

Page 22: ...2 2 OperatorPanel OP3 Edition 11 99 ...

Page 23: ... system keyboard have dual functions 0 1 2 3 4 5 6 7 8 9 SHIFT ENTER ESC Keypad and soft keys Systemkeyboard F1 F2 F3 F4 F5 Figure 3 1 OP3 Keyboard 0 to 9 Numeric keys Input keys for numeric characters 0 to 9 1 F1 to 5 F5 Soft keys F1 to F5 Numeric keys 1 to 5 may be configured as soft keys i e specific functions for different screens can be assigned to these keys In operating mode you enable soft...

Page 24: ...input With ENTER you also change from message level to screen level ESC ESCAPE key Undo Undoes entries in fields provided they have not been confirmed with ENTER Branch back Branches back from a screen to the configured cross jump destination by default the last position called or go from the start screen to message level Reset when scrolling through messages Cancels scrolling through waiting mess...

Page 25: ...are pressed in quick succession some operator inputs may be lost Operator inputs not accepted by the OP3 are indicated by an acoustic signal 3 1 1 SHIFT for Digits and Soft Keys Depending on the configuration you can set whether you want to assign SHIFT to digits or soft keys You perform the setting in ProTool by choosing System Settings from the menu Example If you frequently change between scree...

Page 26: ...uire within the screen entry 3 Then enter your value Depending on how the field has been configured values may be input as numerical values refer to section 3 2 1 alphanumeric values refer to section 3 2 2 symbolic values refer to section 3 2 3 4 Confirm your input with ENTER You can cancel any incorrect input by pressing ESCAPE The original value is then automatically reinserted in the field Then...

Page 27: ...US FORCE VAR are changed to left justified When input begins the old value does not disappear from the display completely but its bit pattern is overwritten one character at a time You move the cursor in this type of field by simultaneously pressing the SHIFT key and an arrow key or You can configure limit values for numerical input fields In this type of field a limit value check takes place Ente...

Page 28: ...d by moving the cursor 5 Select C and move right one position using the RIGHT arrow key 6 Select T and move right one position using the RIGHT arrow key 7 Release the SHIFT key The extended character set is de activated 8 Enter the remaining figures 6 and 1 by means of the keypad and confirm your input by pressing the ENTER key 3 2 3 Entering Symbolic Values In the case of a symbolic input of a va...

Page 29: ...ions are chosen serviced and executed The message level is the highest level on the OP3 At message level waiting event messages and system messages are displayed After the OP3 starts up it changes to message level and displays the standby message The screen level is reached by pressing the ENTER key The first screen to be called is the start screen From the start screen you branch depending on the...

Page 30: ...ge is acknowledged by pressing ENTER or if it departs the very same screen from which the OP3 branched to the message level is displayed again If several messages arrive simultaneously all messages are acknowledged by pressing ENTER All inputs not confirmed by pressing ENTER before the OP3 branched to message level are canceled If several messages are queuing you can view several messages in succe...

Page 31: ... this point you can modify settings in online mode This includes for example choosing the OP3 mode switching languages or adjusting date and time Status Variable At this point the PU function STATUS VAR is called you can use it to display PLC operands Force Variable At this point the PU function FORCE VAR is called you can use it to display and modify PLC operands Password processing At this point...

Page 32: ...11 99 Main Screen Screens System OPMode Language Dat Time MPI Address StatVAR ForceVAR Password Logout Edit Counter Timer Figure 4 2 Screen Hierarchy for the Standard Configurations Supplied Using the OP3 with Its Standard Functions ...

Page 33: ...reen text A vertical line designates the assigned soft key in Figure 4 3 soft keys F2 and F4 Mode Languages 1 2 3 4 5 F1 F2 F3 F4 F5 Figure 4 3 Branching at Screen Level You choose a screen by pressing the soft key assigned to it during configuration If either of the symbols or is displayed at the beginning or the end of the second line on the display you can use the screen scroll function for fur...

Page 34: ...4 6 OperatorPanel OP3 Edition 11 99 Using the OP3 with Its Standard Functions ...

Page 35: ... process Up to 40 screens can be configured on the OP3 Process values on a screen can be randomly assigned to subject related groups Example Furnace1 temp 80C Furnace2 temp 78C Furnace1 cont 1200l Furnace2 cont 3000l Valve1 press normal Valve2 press high A screen on the OP3 consists of the following components a title optional screen entries Screens can be grouped during configuration in a screen ...

Page 36: ... PLC values are updated i e read again from the PLC and displayed The lowest configured polling time applies to the whole screen entry To optimize performance you should configure the polling times for updating as long as possible at least 1 second configure short polling times only for those entries which really do have to be updated quickly state only one controller per entry max of 2 are possib...

Page 37: ...directory using the arrow keys In either case press ENTER to choose the screen 5 3 Editing Screens You can enter values in screens To edit a screen proceed as follows 1 Choose the screen you wish to edit as described in section 5 2 2 The cursor jumps to the first input field 3 Use the LEFT or RIGHT arrow keys to move the cursor to the field concerned 4 Perform the modifications you wish to make as...

Page 38: ...5 4 OperatorPanel OP3 Edition 11 99 Screens ...

Page 39: ...led have little or no effect on the execution of the process these are normally calls of functions not having input options for example Message Level You do not have to enter a password to call password level 0 functions Levels 1 to 8 are assigned to functions of increasing importance Permission to execute functions of password level 9 is the sole responsibility of the superuser who has access to ...

Page 40: ... functions Choose the standard screen Password Edit The password list is displayed Figure 6 1 nn pppppppp nn pppppppp Password level Password Password index Figure 6 1 PasswordList Passwords are numbered consecutively with a two digit password index The fields for the password and its assigned password level are on the right of the password index Only the superuser entry is contained in the fields...

Page 41: ... by pressing ENTER 5 Exit from the standard screen by pressing ESCAPE To modify a password call the password entry in the same way as you would to allocate a password and enter the new password by overwriting the old one If you just want to modify the password level and not the password skip the field containing the password entry by pressing ENTER Then move the cursor with the RIGHT arrow key to ...

Page 42: ...6 4 OperatorPanel OP3 Edition 11 99 Password Protection ...

Page 43: ...n process related information for example messages relating to states or processes such as Temperature reached or Motor running Apart from status messages notices to operators can also be configured as event messages If for example a machine operator wants to initiate bottling but has forgotten to open the water inlet valve on the mixer a message such as Open water intake valve can prompt him to r...

Page 44: ...y as four event messages The address areas must not be contiguous Figure 7 1 shows the assignment of bit numbers to message numbers for data bytes Bit numbers are assigned automatically to message numbers on the OP3 Message No 0 7 Bit No 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 1 2 3 4 5 6 Message No 0 7 Bit No 1 2 3 4 5 6 Address area 1 Address area 2 Figure 7 1 Assigning Event Message Areas and Me...

Page 45: ...sage is removed from the display and a system message is issued in its place After the system message is removed from the screen the OP3 returns to the point from which it branched to message level System messages are classified as serious and non serious system messages A serious system message is based on an error that can be rectified only by a cold or warm restart of the OP3 All other errors g...

Page 46: ...ority 2 2 Event message B priority 3 3 Event message C priority 2 4 System message A 5 Event message D priority 4 1 System message A 2 Event message D priority 4 3 Event message B priority 3 4 Event message C recent with priority 2 5 Event message A older with priority 2 The OP3 message buffer stores the fifty latest messages in the order in which they arrive When the message buffer is full the ol...

Page 47: ...essage Following the oldest message in a priority group the most recent message of the priority group having the next lowest priority is displayed The end of the message area is marked by You cannot scroll beyond this end mark Display of previous and possibly high priority message Following the most recent message in a priority group the oldest message of the group having the next highest priority...

Page 48: ...7 6 OperatorPanel OP3 Edition 11 99 Messages ...

Page 49: ...ers For every counter that has been configured and enabled on the PLC you can have the OP3 display the current counter status Call the Screens Counters standard screen The following display appears by way of an example 67 COUNTER 1 235 Counterselected Counter actual value Countersetpoint Exit from the standard screen by pressing ESCAPE There is no point in entering counter setpoints since the valu...

Page 50: ...nce the values are overwritten by the current contents of the accumulator on the SIMATIC S7 when the timer is called The time base of the timer depends on which PLC has been configured SIMATIC S7 200 Every timer has a permanent time base with a permanently configured number of digits behind the decimal point Timer values are displayed in seconds on the OP3 SIMATIC S7 300 The common time base for t...

Page 51: ...functions STATUS VAR or FORCE VAR have been called OP3 prompts you to type in the MPI address of the PLC The default value is ad dress 2 You can select any SIMATIC S7 on the MPI network even those that have not been configured In this way one further dynamic connection is possible from the OP3 to a SIMATIC S7 on the MPI network in addition to a maximum of two perma nent configured connections You ...

Page 52: ...HIFT ESCAPE When you have finished editing the operand list the values on the PLC have to be updated This is not done immediately after an individual value has been confirmed Not until you press the ENTER key again after confirming the final value are the new values transferred to the PLC During updating a flashing asterisk is displayed in the top right corner of the display If the asterisk does n...

Page 53: ... simultaneously on the OP3 and presented to the operator for selection in online mode German English French Italian Spanish To choose another language proceed as follows 1 Choose the standard screen System Language 2 Select the language you require by means of a symbolic input The list of options contains only the languages which have been loaded on the OP3 3 The OP3 performs a cold start and load...

Page 54: ...ormation has to be updated every time the OP3 starts up 10 3 Setting Modes You can set the Online Offline Transfer and MPI Transfer modes on the OP3 by means of a standard screen In Online mode there is a logical link between the OP3 and the PLC or the OP3 attempts to establish a link In Offline mode a logical link does not exist between the OP3 and the PLC The OP3 does not even attempt to establi...

Page 55: ...Modifying the Address in MPI Network Configuration You can set and modify the address of the OP3 in the MPI network configuration by means of a standard screen To do so proceed as follows 1 Choose the standard screen System MPI Address 2 Modify the OP address and if necessary the baud rate 3 After you confirm your input by pressing ENTER a warm restart is performed Procedure Settings with standard...

Page 56: ...10 4 OperatorPanel OP3 Edition 11 99 System Settings on Standard Screens ...

Page 57: ...s Soft keys are special function keys to which different function calls are assigned for different screen entries while you edit a screen This makes it possible for the operator to select functions as and when required by the situation The keys that can be assigned as soft keys on the OP3 are F1 to F5 The functions that can be assigned to soft keys include display message level choose screen displ...

Page 58: ... the same screen This is illustrated in figure 11 1 by screens 4 and 6 Cross jumps are not restricted to screen level but can branch to the message level too Another feature that is configured is the picture you want to have displayed on the OP3 as your start screen Screen 1 Screen 2 Screen 3 Screen 4 Screen 5 Screen 6 Screen 7 Screen 8 Screen 9 Screen 10 Figure 11 1 Principle of a Screen Hierarch...

Page 59: ...gured basic screen might be as shown in figure 11 2 It consists of static text only Mix Bottle Figure 11 2 Start Screen of the System Example The screen segment on the display can be moved horizontally with the soft keys beneath the symbols and Pressing the soft key beneath the Mix entry allows you to view the entry shown in figure 11 3 It similarly consists only of static text which refers to oth...

Page 60: ...1 5 Construction of the Screen Number Area on the PLC The screen number area consists of two consecutive data words The first data word is used by the OP3 to store information about the display contents screen number and entry number If the PLC stores screen numbers and entry numbers in the second data word the display of a specific screen or a specific screen entry is initiated on the OP3 The hex...

Page 61: ...ettime date 36 MPI address baud rate 55 Password login 56 Passwordedit The procedure for selection of screen 5 by the PLC is described below 1 A screen is open on the the OP3 1st word Screen No Entry No x x 2nd word x x 1st word Screen No Entry No x x 2nd word 0 x Screen No Entry No x x 5 x Screen No Entry No 5 5 1st word 2nd word 1st word 2nd word 2 Before the application program enters the value...

Page 62: ...f two data words Figure 11 6 shows its configuration for an OP3 Keyboardgroup bit 1st data word 2nd data word SHIFT 7 8 9 4 5 6 1 2 3 0 7 6 5 4 3 2 1 0 Bitnumber 7 6 5 4 3 2 1 0 Figure 11 6 Keyboard Assignment for the OP3 The keyboard assignment is transferred spontaneously to the PLC whenever a modification is registered on the OP3 There is therefore no need to configure a polling time The keyboa...

Page 63: ...ntained in the configuration and the data to be exchanged For some user data areas you must create an interface area to handle synchronization of the OP3 and the S7 if the functions contained therein are required to be used by the S7 Some user data areas are even located in this interface area For the OP3 the following user data areas are possible Event message area refer to section 7 1 Interface ...

Page 64: ...le network configuration Numbers 2 4 1 and 3 are address examples CPU 2 CPU 4 PPI OP3 1 PPI S7 200 S7 200 OP3 3 Figure 12 1 Connecting an OP3 to a SIMATIC S7 200 The following parameters must be set in the configuration software for a connection via the PPI Address of the The PPI address of the S7 module to which the OP3 communication is connected The default address is 2 peer OP address The PPI a...

Page 65: ...When connecting an OP3 to an S7 300 the OP3 is connected to the MPI interface of the S7 You can connect up to two S7s to an OP3 Up to three OP3s can communicate with an S7 simultaneously The CPU determines the maximum number of connections A maximum of 32 nodes can communicate in an MPI network configuration Figure 12 2 shows a possible network configuration Numbers 1 2 etc are address examples Th...

Page 66: ...SA Highest station address The address must be identical in the whole network configuration Interface The interface on the OP3 through which it is connected to the MPI network The default is IF 1A Profile The driver profile that is used in the network configuration Set MPI at this point Baud rate The transmission rate at which communication takes place in the network configuration Communication is...

Page 67: ...ea of the PLC will depend upon the type of PLC you are using S7 200 Create the interface area in the variable memory of the SIMATIC S7 200 S7 300 You can create the interface area in a data block or in a flag area of the SIMATIC S7 300 Specify the address of the interface area in your configuration This is necessary since otherwise the OP3 will not know where the data are located 7 0 Address Contr...

Page 68: ...as updated the data and time in the interface area Byte n 1 is used by the S7 to detect the OP3 restarting The illustration shows the structure of the data byte 7 6 5 4 3 2 1 0 OP3 start up Bit 0 1 The OP3 has started up Bit 0 in data byte n 1 is set by the OP3 upon termination of start up You can reset the bit in the S7 program and thus detect restarting of the OP3 12 3 2 Connection ID The OP3 en...

Page 69: ... of the S7 in BCD The illustration shows the structure of the data byte Day of week 1 to 7 Day of month 1 to 31 Month 1 to 12 Year 0 to 99 n 21 Address n 22 n 23 0 7 n 24 Synchronization of the OP3 and the SIMATIC S7 is performed in three steps 1 Every hour the OP3 sets bit 2 in data byte n 0 to 1 2 As soon as the S7 program resets the bit the OP3 detects that the S7 program has stored up to date ...

Page 70: ...data mailbox The OP3 reads out the values and displays them in screens that have been configured accordingly FC6 listing Address Declaration Name Type Initial value Comment 0 0 in DBTDOP BLOCK_ DB Number of theinterface area out 2 0 in_out SET_ OPTIME BOOL Function trigger 0 0 temp DAT_TIME DATE_ AND_ TIME PLC time storage 8 0 temp ret_val INT Block FC6 CLK PLC OP3 Block to synchronize the OP cloc...

Page 71: ... from DAT_TIME T DBB 22 in interface area byte 22 L LB 1 Month from DAT_TIME T DBB 23 in interface area byte 23 L LB 0 Year from DAT_TIME T DBB 24 in interface area byte 24 Network 4 Reset all R SET_OPTIME Reset trigger bit BEA To set the S7 CPU system time from the OP you must write the date and time in the corresponding fields in your project and set bits 5 and 6 of the interface area to 1 FC7 r...

Page 72: ...age 8 0 temp ERROR_ SFC INT SFC error code Block FC7 CLK OP3 PLC Block to synchronize the PLC clock with the OP clock Call in OB1 CALL CLK_OP3 PLC FC7 call DBTDOP DB51 DB51 interface area in OP3 NEW_DATE DB51 DBX0 5 New date bit from the interfacearea NEW_TIME DB51 DBX0 6 New time bit from the interfacearea Network 1 Wait until time or date has been entered in DBTDOP from OP3 U NEW_DATE if new dat...

Page 73: ... CLK OPN DBTDOP CALL READ_CLK Read current time SFC1 Read System Clock RET_VAL ERROR_SFC CDT DAT_TIME L DBB 15 Load hours from DBTDOP T LB 3 in DAT_TIME L DBB 16 Load minutes from DBTDOP T LB 4 in DAT_TIME L DBB 17 Load seconds from DBTDOP T LB 5 in DAT_TIME SPA SET Network 4 Set PLC clock with SFC 0 SET CALL SET_CLK With SFC 0 read time from DAT_TIME SFC0 Set System Clock PDT DAT_TIME Save in PLC...

Page 74: ...12 12 Operator Panel OP3 Edition 11 99 Communication ...

Page 75: ...INSTALLATION AND COMMISSIONING 13 Installation 14 Commissioning Part III ...

Page 76: ...12 2 OperatorPanel OP3 Edition 11 99 ...

Page 77: ...ce until it is completely dry S The device underwent function testing before being delivered Should a fault still occur enclose an exact description of the fault with the device when you return it S To prevent overheating of the OP3 in operation the device must not be exposed to direct sunlight this also prevents fading of the foil front and the ventilation slits in the device housing must remain ...

Page 78: ... over the front part of the housing 5 Push the parts of the housing on both sides of the mounting cutout back over one another 6 Screw both sections of the housing together with three screws Make sure the gasket on the front panel fits properly 3 2 1 1 1 Screws Contrast control Interface 1 2 3 Figure 13 1 Rear of the OP3 Showing Screw Connections After mounting the contrast control should remain a...

Page 79: ...PI interface integrated in the OP3 Coupling to the configuration computer is established either through the MPI interface with downloading via the MPI or through the RS232 interface with serial downloading Requirements for interference free operation are EMC compatible hardware design of the PLC and the use of interference proof cables The guidelines for interference proof design of your PLC apply...

Page 80: ...tion 15 2 or by using the 24V power supply cable supplied with it OP3 RS232 MPI PC PG7xx with MPI card PC PG7xx serial 9 pin RS232 Configuration computer Figure 13 2 Connection Configuration Diagram for a Configuration Computer In addition to the methods of connection shown in figure 13 2 the configura tion can also be downloaded to the OP3 when the OP3 PC or PU and S7 are operated in a common MPI...

Page 81: ...r not supplied with the OP3 the OP3 must be energized by means of a plug in power supply unit refer to Section 15 2 or by using the 24V power supply cable supplied with it No terminal resistor is required for the OP3 OP3 MPI SIMATIC S7 200 SIMATIC S7 300 SIMATIC S7 200 SIMATIC S7 300 PLC 1 SIMATIC S7 bus connector for SINEC L2 DP with PU connection 1 Figure 13 3 Connection Configuration Diagram fo...

Page 82: ...13 6 OperatorPanel OP3 Edition 11 99 Installation ...

Page 83: ... different steps for taking the OP3 into service Transfer configuration data to OP3 Set transfer mode using standard screen System OPMode Transfer Turn on the OP3 s power supply Initial startup and restart The OP3 should operate with a new modified configuration Normal operation The OP3 is operated with an unmodified configuration Message level ProTool OP3 Figure 14 1 Commissioning Diagrammatic re...

Page 84: ...upplied with the OP3 or one of the two plug in power supply units referred to in Section 15 2 3 After the power supply has been turned on the OP3 performs a self test and loads the English language standard screens from its memory The OP3 then goes to message level 4 Call standard screen System OPMode and select the mode Transfer MPI Trans The OP3 prompts you to enter the system administrator s pa...

Page 85: ... 2 3 Call standard screen System OPMode and select the mode Transfer MPI Trans The OP3 prompts you to enter the system administrator s password default 100 and waits for a download operation from the PC or PU after you type it in If this standard screen is not available in your configuration press the following three keys simultaneously while turning on the OP3 s power supply ESC This key combinat...

Page 86: ...14 4 OperatorPanel OP3 Edition 11 99 Commissioning ...

Page 87: ...DEVICE DESCRIPTION TEST AND MONITORING FUNCTIONS 15 Device Description 16 Test and Monitoring Functions Part IV ...

Page 88: ...14 2 OperatorPanel OP3 Edition 11 99 ...

Page 89: ...gure 15 1 shows the dimension drawings of the OP3 Mountingcutout W H 148 76 Max of 4 mm 138 x 68 corresponds to standard cutout 43700 Dimensions for Installation in Switching Cabinets Consolles Front panel thickness 17 5 81 7 27 Leave at least 50 mm space for protruding male connectors to right of mounting cutout All dimensions in mm Front view Side view 4 20 Figure 15 1 OP3 Dimensions In this cha...

Page 90: ...d via the SV connection when the OP3 is not connected to a SIMATIC S7 PLC serial download offline mode For this purpose use one of the following optional plug in power supply units 6ES7705 0AA00 1AA0 for the 230V AC alternating voltage connection 6ES7705 0AA00 1BA0 for the 120V AC alternating voltage connection If the OP3 is connected through the MPI interface to a SIMATIC S7 PLC it is supplied wi...

Page 91: ...S 5 RTS 6 1 PC 2 RxD 3 TxD 5 GND 7 RTS 8 CTS 4 DTR 6 DSR 1 NC 9 NC Cable Figure 15 3 Configuration of the Interconnecting Cable The OP3 is connected to the SIMATIC S7 PLC through the MPI interface The pin assignment of the MPI interface is shown in the following table Pin Meaning 1 2 3 4 5 6 7 8 9 Code M24V RS485 line B RTSAS M5V NC not assigned P24V RS485 line A NC not assigned The OP3 is connect...

Page 92: ...SAS M5V P5V P24V RS485 line A NC 2 5 m cable Shield Figure 15 4 Configuration of the Interconnecting Cable 15 3 Contrast Control At the rear of the OP3 next to the symbol there is a countersunk potentiometer screw which is turned left or right to adjust the display contrast Contrast control Figure 15 5 Contrast Control Adjusting the display contrast Device Description ...

Page 93: ...e following three arrow keys simultaneously You can choose the following tests from the hardware test menu CPU TEST RAM TEST EPROM TEST FLASH TEST V 24 RS232 TEST KEYBOARD TEST DISPLAY TEST and TEST_ALL Choose the test you require with arrow keys and start the test by pres sing ENTER The and symbols show the menu item you selected in the left and right borders of the display While an initiated tes...

Page 94: ...ample ENTER is displayed the key number is displayed in the case of numeric keys End of test If a key is not pressed for 5 seconds the test is aborted and you return to the menu The following test screens are displayed in succession 1 Display dark 2 Display light 3 Cursor runs from left to right on both lines of the display and back again All menu items of the hardware test are performed in succes...

Page 95: ...APPENDICES A Brief Description of Standard Screens B System Messages C Technical Data D ESD Guidelines E SIMATIC HMI Documentation Part V ...

Page 96: ...P 2 OperatorPanel OP3 Edition 11 99 ...

Page 97: ...ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ System ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ Mode ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ Set OP3 mode Online Offline Transfer MPI Transfer ÁÁÁ ÁÁÁ ÁÁÁ 9 ÁÁÁÁÁ ÁÁÁÁÁ System ÁÁÁÁÁ ÁÁÁÁÁ Languages ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ Choose language ÁÁÁ ÁÁÁ 2 ÁÁÁÁÁ ÁÁÁÁÁ System ÁÁÁÁÁ ÁÁÁÁÁ Dat Time ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ Adjust date and time ÁÁÁ ÁÁÁ 4 ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ System ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ MPI Addr ÁÁÁÁÁÁÁÁ...

Page 98: ...A 2 OperatorPanel OP3 Edition 11 99 Brief Description of Standard Screens ...

Page 99: ...rt upmessage 2 Warning 3 Note 4 Operatingerror 5 Other message 6 Configuration 7 Internalerror The mesage category gives you a rough idea of the cause of a system message A few important system messages are shown below together with their causes and the action that has to be taken to remedy the errors Self explanatory system messages are not included Note Messages are displayed in English until co...

Page 100: ...or PC Data transfer Data being transferred bet ween PU or PC and OP3 Firmware not compatible Firmware cannot be used for current configuration EPROM memory failure Memory submodule defec tive Return device for repair RAM memory failure Flash memory failure Memory submodule defec tive or transmission error Re send configuration or re turn device for repair Status messages System Messages ...

Page 101: ...type Check connection and re send Transfer Error No Var1 Sts Var2 Variable 2 Variable 1 Error in the data transmission during the serial transfer message with 2 variable Variable 1 Faulty Function 0 Initiation of function 1 Data reception 2 Data transmission 3 Message block transmission 4 Conclusion of function Variable 2 1 Wrong parameter 3 Timeout error 5 Parity error 6 Framing error 7 Overrun e...

Page 102: ...eturn OP3 for repair 311 Flag x does not exist on PLC Modify configuration variable 316 317 Current password level too low for requi red operator input Login at higher password level 318 Login attempted with invalid password 319 While editing the password a password was entered which already exists 320 321 Superuser level cannot be modified pass word invalid Enter password before defining level 32...

Page 103: ...ut x does not exist 543 Output x does not exist 544 Flag x does not exist 545 546 DB No x does not exist 549 Counter x does not exist 550 Timer x does not exist 600 Wrong parameter transferred in Download mode overflow warning Set required value by means of standard screen or the PLC 601 Wrong parameter transferred in Download mode Set required value by means of standard screen or the PLC 604 Mess...

Page 104: ... configuration See Internal Errors 631 Message with one variable 5 6 Initiated event message not configured 25 Invalid field type 60 Event message area has 0 pol ling time 8 20 Internal errors Add to configuration and repeat transfer 632 Message with variable 12 Screen contains no entries 3 6 7 8 11 13 Internal errors Add to configuration and repeat transfer 634 Message with variable 18 Screen tit...

Page 105: ...s 61 Configured field length too small Add to or modify configuration and repeat transfer 63 Invalid display format configured 64 Invalid data type configured 7 9 Internal errors 19 28 41 43 636 637 Initiated event message No x not confi gured Add to configuration and repeat transfer 645 649 Internal errors 650 Area pointer for function you used not configured Configure area pointer 651 Internal e...

Page 106: ...nd restart the OP and the PLC b Put the OP3 during startup in Download mode transfer the configuration again and restart the OP3 and the PLC c If the error continues to occur please contact the nearest Siemens branch office Report the number of the error that has occurred and any variable that may be included in the message Internal errors System Messages ...

Page 107: ...front rear IP65 IP20 Weight approx kg 0 22 Processor Type 80C32 Intel Clock frequency 10 5 MHz Memory Flash memory for configuration data 128 KB SRAM working memory 128 KB EPROM firmware 512 KB Display Type STN display with LED background illumination Number of lines 2 Characters per line 20 Character height mm 5 Keyboard Type Membrane keyboard Number of system keys 18 C ...

Page 108: ...ure 0 C to 60 C Storage transport 20 C to 60 C Relative humidity Operation Storage transport 5 to 85 no condensation 5 to 93 no condensation Shock load Operation Transport 15 g 11 msec 25 g 6 msec Vibration 1 g up to 500 Hz Interfaces 1 x MPI PPI RS 485 For SIMATIC S7 configuration computer 1 x V 24 RS 232 For configuration computer Interference Immunity Static discharge IEC 801 2 class 3 RF irrad...

Page 109: ...breviation for such devices is EGB Elektrostatisch Gefährdete Bauelemente Baugruppen The following symbol on plates on cabinets mounting racks or packaging draws attention to the use of electrostatically sensitive devices and thus to the contact sensitivity of the modules concerned ESDs may be destroyed by voltages and energies well below the perception threshold of persons Voltages of this kind o...

Page 110: ...is to touch a conductive grounded object immediately beforehand for example bare metal parts of a control cabinet water pipe etc Modules should not be brought into contact with charge susceptible and highly insulating materials such as plastic films insulating table tops and items of clothing containing synthetic fibers Modules should be deposited only on conductive surfaces tables with a ESD coat...

Page 111: ...they are packed You can use for example conductive foam rubber ESD bags domestic aluminum foil and paper under no circumstances should you use plastic bags or foils With modules containing fitted batteries make sure that the conductive packing does not come into contact with or short circuit battery connections if necessary cover battery connections beforehand with insulating tape or insulating ma...

Page 112: ...D 4 OperatorPanel OP3 Edition 11 99 ESD Guidelines ...

Page 113: ...ists of the following components User s Guides for Configuration software Runtime software Communication between PLCs and operating units Equipment Manuals for the following operating units SIMATIC PC MP Multi Panel OP Operator Panel TP Touch Panel TD Text Display PP Push Button Panel Online Help on the configuration software Start up Guides First Steps Overview of complete documentation The follo...

Page 114: ...jects and functions This documentation is valid for graphic display operating units ProTool Configuring Text basedDisplays User s Guide Configurers Provides information on working with the ProTool Lite configuration software It contains information on installation basic principles of configuration a detailed description of configurable objects and functions This documentation is valid for text bas...

Page 115: ...nstructions OP 37 Pro Equipment Manual Commissioning engineers Users Describes the hardware installation and inclusion of upgrades and options for the OP 37 Pro TP 27 TP 37 Equipment Manual OP 27 OP 37 Equipment Manual OP 25 OP 35 OP 45 Equipment Manual OP 7 OP 17 Equipment Manual OP 5 OP 15 Equipment Manual TD 17 Equipment Manual Commissioning engineers Users Describes the hardware and general op...

Page 116: ...ATIC 505 OPC Allen Bradley PLC 5 SLC 500 Mitsubishi FX TelemecaniqueTSX This documentation describes the configuration and parameters required for connecting the devices to the PLC and the network user data areas used for exchanging data between operating unit and PLC Other PLCs Online Help Programmers Provides information on connecting devices to PLCs such as OPC Mitsubishi AllenBradley Telemecan...

Page 117: ...n software D The time at which a message is withdrawn by the PLC Function resulting in a change of display contents for example Display Message Level or Display Screen OP3 mode in which data are transferred from the programming unit to the OP3 or vice versa Time between the arrival of an event message and its departure E Draws attention to specific operating states in the machine or system connect...

Page 118: ...ing settings on the OP3 M Control level of the OP3 at which initiated messages are displayed N Mode of the OP3 in which messages are displayed and screens can be manipulated O Field for displaying an actual value P To service a protected function a password has to be entere which exhibits a certain password level The password level defines the permissions of an operator The requisite password leve...

Page 119: ...screens can be monitored and manipulated Field for for setting values of parameters one of several defined values can be chosen Keys that can be assigned with variable functions depending on displayed screen entry Check on the status of the central processing unit and memories each time the supply voltage is applied Draws attention to internal conditions on the OP3 and the PLC Screen Screen entry ...

Page 120: ...Glossary 4 OperatorPanel OP3 Edition 11 99 Glossary ...

Page 121: ...ling function 4 5 Character height 1 3 C 1 Choice of screens 5 3 Choose language A 1 screens 4 5 Clock frequency C 1 Cold start 16 1 COM1 2 14 2 14 3 Combined I O 5 2 Commissioning 14 1 Communication 2 1 12 1 Configuration 1 3 Glossary 1 download 14 2 14 3 Configuration computer connection 13 4 Configuration Phase 1 2 Connecting cable 14 2 14 3 Connection configuration diagram 13 4 13 5 Connection...

Page 122: ... firmware C 1 test 16 2 Error internal B 8 ESC key 3 2 ESCAPE 3 2 4 2 ESD D 1 ESD guidelines D 1 Evaluate screen number 11 4 Event message area 7 2 Event messages 2 1 7 1 Glossary 1 scrolling through 7 5 F Field entries undo 3 2 Fields 5 2 Glossary 2 I O fields 5 2 actual value 5 2 date 5 2 setpoint 5 2 time 5 2 Firmware 4 1 7 3 FLASH test 16 2 Flash memory C 1 Glossary 2 Flashing in messages 7 1 ...

Page 123: ...rrow keys 3 2 combination for hardware test 16 1 decimal point 3 2 ENTER key 3 2 ESCAPE 3 2 numeric 3 1 second function 3 2 SHIFT 3 2 sign key 3 2 soft 3 1 L Languages 2 1 select 10 1 A 1 LCD display 1 3 Left justified input 3 5 Letter input 3 6 Limit value check 2 1 3 5 Literature E 1 Login 6 2 Login on OP3 6 2 Logout 4 3 6 2 A 1 Logout on OP3 6 2 M Measurements on ESD assemblies D 2 Mechanical i...

Page 124: ...ion 13 1 Overvoltage D 1 P Packing D 3 Password A 1 Glossary 2 allocating 6 3 construction 6 3 deleting 6 3 format 6 3 index 6 2 level 2 1 6 1 6 2 6 3 A 1 Glossary 2 list 6 2 management 6 2 modify 6 3 A 1 processing 4 3 protection 2 1 6 1 Performance 5 2 PU functions A 1 Pin assignment of the MPI interface 15 3 PLC operands 9 1 PLC values updating 5 2 Plug in power supply unit 15 2 Plus key 3 2 Po...

Page 125: ...7 system time 12 9 SHIFT 3 1 3 2 SHIFT key 3 2 Shipping ESD assemblies D 3 Shorting plug 16 2 Sign key 3 2 Signal lines 13 3 SIMATIC HMI documentation E 1 SIMATIC S7 connection interface area 12 5 S7 200 via PPI 12 2 S7 300 via MPI 12 3 SIMATIC S7 200 12 2 SIMATIC S7 300 12 3 Slot 12 4 Soft keys 1 3 3 1 4 5 5 2 5 3 Glossary 3 branching 11 1 Soft keys digits assign 3 3 Software clock 10 2 Soldering...

Page 126: ...2 Timers 8 1 8 2 Title of screens 5 1 Transfer mode 14 2 14 3 Transients permissible C 2 Transport conditions C 2 U Unauthorized operation 4 5 Undo 3 2 Updating messages 7 2 PLC operands 9 2 screen entries 5 2 User data areas 12 1 V V 24 Test 16 2 Value field 9 1 Values entering numerical 3 5 Values input 3 4 alphanumeric 3 4 numerical 3 4 symbolic 3 4 3 6 Variable memory 12 5 Variables 2 1 Ventil...

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