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C7-635 Control System

Preface

Purpose of this Manual

This manual provides a complete overview of the

C7-635 Control System

and

assistance with its installation and commissioning. Options for connecting
additional devices are explained, and the required components are presented.

Scope of Manual

This manual is applicable to the following:

C7

Order Number

As of Version

Firmware/Hardware

C7-635 Touch

6ES7 635-2EB01-0AE3

CPU V2.0.7 / 01
HMI V 6.0.2.23 (Win CE)

C7-635 Key

6ES7 635-2EC01-0AE3

CPU V2.0.7 / 01
HMI V 6.0.2.23 (Win CE)

Audience and Knowledge Requirements

This manual is intended for persons having the required qualifications to
commission, operate, and program the hardware product described.

You should be familiar with the use of computers or similar tools (such as
programming devices) under the Windows 98/2000/NT 4.0/XP operating system
and be knowledgeable regarding the basic STEP 7 software and ProTool
configuration software and their documentation.

C7-635 Documentation Package

The C7-635 consists of the following individual components:

•

SIMATIC S7-CPU 314C-2 DP

•

SIMATIC Touch Panel TP170 B (C7-635 Touch) and Operator Panel OP170 B

(C7-635 Key)

Manuals providing detailed information on these individual components are
included in this documentation package. These manuals are essential when
working with the C7-635.

Siemens Controls

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Summary of Contents for SIMATIC C7-635

Page 1: ...A Index Edition 03 2004 A5E00155581 04 C7 635 Control System Manual SIMATIC This manual is part of the documentation package with the order number 6ES7635 1EA00 8BA0 This manual has the order number 6ES7635 1AA00 8BA0 The following supplement is part of this documentation No Designation Drawing number Edition 1 Product information A5E00861679 01 07 2006 Siemens Controls ...

Page 2: ...led correctly and operated and maintained as recommended Trademarks SIMATIC SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners Safety Guidelines This manual contains notices intended to ensure personal safety as well as to pro...

Page 3: ...his manual is intended for persons having the required qualifications to commission operate and program the hardware product described You should be familiar with the use of computers or similar tools such as programming devices under the Windows 98 2000 NT 4 0 XP operating system and be knowledgeable regarding the basic STEP 7 software and ProTool configuration software and their documentation C7...

Page 4: ...r supply modules and interface modules List of CPU instruction sets and their execution times List of executable blocks OBs SFCs SFBs and their execution times Provides information about Functionality Device description Operating modes and operation of the OP TP Manual C7 635 Control System Manual Description of Installation and wiring Operator input Technical Specifications of the C7 635 You are ...

Page 5: ...AD or FBD Basics for programming in STEP 7 Instruction list IL for S7 300 400 PLCs or Ladder diagram LAD for S7 300 400 PLCs or Function block diagram FBD for S7 300 400 PLCs Manual for creating configurations with ProTool Operation of ProTool Configuration Screens and messages Downloading configuration to the C7 ProTool Configuring Windows based systems Manual Approbation For detailed information...

Page 6: ...nt friendly recycling disposal of your electronic waste Additional Support If you have questions regarding the use of the products described in the manual and are unable to find an answer here please contact your nearest Siemens representative http www ad siemens com automation partner You will find a guide to the technical documentation offered for the individual SIMATIC Products and Systems here...

Page 7: ...0 PM Phone 49 180 5050 222 Fax 49 180 5050 223 mailto adsupport siemens com GMT 1 00 United States Johnson City Technical Support and Authorization Local time Mon Fri 8 00 AM to 500 PM Phone 1 423 262 2522 Fax 1 423 262 2289 mailto simatic hotline sea siemens com GMT 5 00 Asia Australia Beijing Technical Support and Authorization Local time Mon Fri 8 00 AM to 5 00 PM Phone 86 10 64 75 75 75 Fax 86...

Page 8: ...ce support where you will find the following The newsletter which constantly provides you with up to date information on your products The right documents via our Search function in Service Support A forum where users and experts from all over the world exchange their experiences Your local representative for Automation Drives Information on field service repairs spare parts and more under Service...

Page 9: ...Coding Connector Parts to Prevent Incorrect Usage 3 25 4 Special Features of the C7 635 4 1 4 1 Operating Mode Selection 4 2 4 2 Status and Error Displays of the C7 635 4 5 4 3 Arrangement of additional S7 300 modules 4 5 4 4 Status Display of the Digital Onboard I O 4 9 5 Maintenance 5 1 5 1 Cleaning the Monitor 5 1 5 2 Replacing the C7 635 5 2 A Technical Specifications A 1 A 1 Technical Specifi...

Page 10: ...with Connectors and Sockets Bottom View 3 15 3 16 C7 635 with Connectors and Sockets Side View 3 19 3 17 C7 635 with grounding busbar shielding terminals and terminal for functional ground 3 24 3 18 Preventing Incorrect Usage of Connectors 3 25 4 1 C7 635 Touch 4 2 4 2 Connecting Additional S7 300 Modules Directly on the Device Using the 2 Module I O Set 4 6 4 3 Connecting Additional S7 300 Module...

Page 11: ...l data Compact Flash Card CF Card for the TP OP Touch Panel TP170 A TP170 B Operator Panel OP170 B Chapter 12 Commissioning the HMI Portion Touch Panel TP170 A TP170 B Operator Panel OP170 B Chapter 3 Operating the Device Touch Panel TP170 A TP170 B Operator Panel OP170 B Chapter 4 Data Areas for Communication between C7 OP and C7 CPU SIMATIC HMI Communication for Windows Based Systems Chapter 7 S...

Page 12: ...Document Guide 1 2 C7 635 Control System A5E00155581 04 ...

Page 13: ...2 1 C7 635 Control System A5E00155581 04 Product Overview 2 1 Configuration and Structure Figure 2 1 C7 635 Touch 2 Siemens Controls ...

Page 14: ...Product Overview 2 2 C7 635 Control System A5E00155581 04 Figure 2 2 C7 635 Key ...

Page 15: ...ATIC C7 635 interfaces An interface for connecting up to four S7 300 modules via the S7 300 I O bus Integrated digital and analog I O CPU 314C 2DP I O DP interface for the communication with nodes on a PROFIBUS DP network MPI interface for the communication with a PG PC and further S7 CPUs C7 control systems and OPs RS232 interface e g as printer port Micro Memory Card MMC Compact Flash Card CF Ca...

Page 16: ... 3 Components and interfaces of the C7 635 Plug In Modules on the S7 300 I O Bus Note I O expansions can be interconnected via the S7 300 I O bus without IM interface module using the following accessories 2 module I O set Expansion with up to two S7 300 modules 4 module I O set Expansion with up to four S7 300 modules You can add an IM 360 interface module in order to connect up to three expansio...

Page 17: ...P The C7 TP OP continues to run for example if the C7 CPU enters the STOP mode Programming and Configuration Note The C7 CPU and the C7 TP OP each have their own MPI address Therefore you program and configure these components in exactly the same way as independent CPU and TP OP components These items are addressed explicitly in the manual as necessary You program the C7 635 Touch with STEP 7 as o...

Page 18: ...ted signal states in the process output image POI At the end of the cycle the process image is transmitted to the outputs Touch Panel Operator Panel The touch panel and the operator panel of the C7 635 are based on the standard Windows CE operating system You can visually display operating modes current process values and faults You can also make entries on the C7 635 Simple machine diagnostic fun...

Page 19: ...ut fields for displaying and modifying process parameters Configurable buttons and function keys C7 635 Key for controlling input output and data bits Bar graphs for graphics based display of dynamic values Standard library for graphics and buttons that can be used in ProTool CS Graphics that can be used to label buttons or configured as format filling background images Permanent text for labellin...

Page 20: ... of memory for recipes or if the C7 635 is to be replaceable without a programming device PC 24 V power supply Connector set screw terminals or spring type terminals for C7 I O with coding profiles and coding tabs C7 635 accessory for I O expansion directly on the device or at a distance of 1 5 m in case you would like to expand the I O A programming device or PC with An MPI interface and an MPI c...

Page 21: ...uding 4 countersunk screws screwed to the back of the device Cable 1 5 m for I O expansion up to a maximum distance of 1 5 m 6ES7635 0AA00 6CA0 You must order a standard DIN rail for the S7 300 programmable controller in addition Connector set with screw terminals for C7 I O with coding profiles and coding carriers 6ES7635 0AA00 4AA0 or Connector set with spring loaded terminals for C7 I O with co...

Page 22: ...635 1EA00 8AA0 English 6ES7635 1EA00 8BA0 French 6ES7635 1EA00 8CA0 Spanish 6ES7635 1EA00 8DA0 Italian 6ES7635 1EA00 8EA0 The following components can be ordered as C7 accessories MPI cable 6ES7901 0BF00 0AA0 for connecting the C7 to the programming device PC adapter 6ES7972 0CA23 0XA0 for connecting the C7 to the PC RS232 cable 6ES7901 1BF00 0XA0 zero modem cable Spare Parts Service pack gasket a...

Page 23: ...g Product Support Automation Systems SIMATIC Industrial Automation Systems PLC SIMATIC C7 Control Systems Downloads To make your own labeling strips use transparent film 0 1 to 0 15 mm thick so that the LEDs in the function keys remain visible Label the film using either a printer or a wipe resistant foil pen Caution To prevent the keyboard from smudging on the inside the labeling must be covered ...

Page 24: ...ate facing downward 2 Remove any labeling strips that have been previously inserted 3 With the labeling pointing downward insert the new labeled strips into the slits on the front panel use tweezers if necessary The position of the eight labeling strips is marked in Figure 3 1 with arrows Labeling strips Figure 3 1 Inserting labeling strips for C7 635 Key ...

Page 25: ...sation has developed the device may not be switched on until it is completely dry Mounting is performed as follows Table 3 1 Mechanical Installation Step Action 1 C7 635 Touch Make a cutout in the control cabinet door dimensions 231 1 0 x 183 1 0 mm See Figure 3 3 C7 635 Key Make a cutout in the control cabinet door dimensions 231 1 0 x 257 1 0 mm See Figure 3 4 2 Ensure that no Compact Flash Card...

Page 26: ... the control cabinet door until the front panel of the C7 635 rests on the control cabinet door Á Situate the device so that there is even spacing on all sides between the housing and the cutout section 1 2 3 Control cabinet door Figure 3 2 Mechanically Fastening the C7 635 Touch 199 260 79 231 1 0 183 1 0 Cutout in control cabinet door Figure 3 3 Dimension Drawings for the C7 635 Touch Measuremen...

Page 27: ...ng and Wiring the C7 635 3 5 C7 635 Control System A5E00155581 04 273 8 260 80 231 1 0 Cutout in control cabinet door 257 1 0 Figure 3 4 Dimension Drawings for the C7 635 Key Measurements in mm Siemens Controls ...

Page 28: ...Installing and Wiring the C7 635 3 6 C7 635 Control System A5E00155581 04 124 88 152 117 Figure 3 5 Dimension Drawings for the C7 635 Touch Measurements in mm ...

Page 29: ...Installing and Wiring the C7 635 3 7 C7 635 Control System A5E00155581 04 Figure 3 6 Dimension Drawings for the C7 635 Touch Measurements in mm Siemens Controls ...

Page 30: ...Installing and Wiring the C7 635 3 8 C7 635 Control System A5E00155581 04 Siemens Figure 3 7 Dimension Drawings for the C7 635 Key Measurements in mm ...

Page 31: ...Installing and Wiring the C7 635 3 9 C7 635 Control System A5E00155581 04 Figure 3 8 Dimension Drawings for the C7 635 Key Measurements in mm Siemens Controls ...

Page 32: ...ntire device A distance of at least 50 mm and 70 mm respectively must be maintained on the sides of the C7 635 for outgoing cables and to allow for air circulation as is shown in Figure 3 9 Make sure the gasket is correctly seated on the front panel The C7 635 must be protected from direct exposure to sunlight the device should not be operated outside of enclosed areas 50 50 70 70 Figure 3 9 Insta...

Page 33: ...ctor pin assignment is not compatible with predecessor products C7 621 C7 623 C7 626 C7 633 and C7 634 Note The C7 635 cannot be used in an ungrounded configuration I O connector DI 16 X 11 in front DO 16 X 12 in back Analog output AO2 X14 Supply Connector X 1 Micro Memory Card of the CPU X 7 Back plane bus I O bus X 5 in back I O connector Supply I O DI 8 X 10 in front AI4 1 PT100 X 13 in back Co...

Page 34: ...upply Connector X 1 Micro Memory Card of the CPU X 7 Backplane bus I O bus X 5 in front FRCE 5 VDC BF RUN STOP SF I O connector AI4 1 PT100 X 13 in front Supply I O DI 8 X 10 in back Compact Flash Card of the TP X 8 PROFIBUS DP X 3 in back Programming device connection MPI X 2 in front RS 232 X 4 in back 1 1 1 1 Figure 3 12 C7 635 with Connectors and Sockets Back View ...

Page 35: ...em A5E00155581 04 Figure 3 13 C7 635 Layout of Connector Pin Assignment Supply Connector X 1 Micro Memory Card MMC of the CPU X 7 PROFIBUS DP X 3 Programming device connection MPI X 2 1 Figure 3 14 C7 635 with Connectors and Sockets Side View Siemens Controls ...

Page 36: ...ice Connection MPI 2 Table 3 3 Programming Device Connection MPI 2 Pin Name Signal Description 1 NC Not connected 2 M24V Ground 24 V 3 B RS 485 cable B 4 RTS RTS 5 M5V Ground 5 V 6 P5V Supply voltage 5 V 7 P24V MPI Supply voltage 24 V MPI 8 A RS 485 cable A 9 NC Not connected DP Connection X3 Table 3 4 DP Connection X3 Pin Name Signal Description 1 NC Not connected 2 M24V Ground 24 V 3 B RS 485 ca...

Page 37: ...tion 1 DCD Received detector 2 RXD Received data 3 TXD Transmitted data 4 DTR Data terminal ready 5 GND Ground 5 V 6 DSR Data set ready 7 RTS Request to send 8 CTS Clear to send 9 NC Not connected Supply I O DI 8 X 10 1 1 1 1 AI4 1 PT100 X 13 DO 16 X 12 DI 16 X 11 Figure 3 15 C7 635 with Connectors and Sockets Bottom View Siemens Controls ...

Page 38: ...ut 18 4 DI 2 3 Digital input 19 5 DI 2 4 Digital input 20 6 DI 2 5 Digital input 21 7 DI 2 6 Digital input 22 8 DI 2 7 Digital input 23 9 2L 24 V supply voltage for DO 0 0 to 0 7 10 2L 24 V supply voltage for DO 0 0 to 0 7 11 2M Ground for DO 0 0 to 0 7 12 3L 24 V supply voltage for DO 1 0 to 1 7 13 3L 24 V supply voltage for DO 1 0 to 1 7 14 3M Ground for DO 1 0 to 1 7 15 1L 24 V supply voltage f...

Page 39: ...Sensor Signal B 3 DI 0 2 Digital input 2 Channel 0 Hardware Gate Sensor Signal N 4 DI 0 3 Digital input 3 Channel 1 Trace A Pulse Length Measurement 5 DI 0 4 Digital input 4 Channel 1 Trace B Direction Home position switch 6 DI 0 5 Digital input 5 Channel 1 Hardware Gate 7 DI 0 6 Digital input 6 Channel 2 Trace A Pulse 8 DI 0 7 Digital input 7 Channel 2 Trace B Direction 9 DI 1 0 Digital input 8 C...

Page 40: ...Width Modulation Analog Positioning Digital Positioning 1 DO 0 0 Digital output 0 Channel 0 Output 2 DO 0 1 Digital output 1 Channel 1 Output 3 DO 0 2 Digital output 2 Channel 2 Output 4 DO 0 3 Digital output 3 Channel 3 Output 5 DO 0 4 Digital output 4 6 DO 0 5 Digital output 5 7 DO 0 6 Digital output 6 CONV_ EN Enable power section 8 DO 0 7 Digital output 7 9 DO 1 0 Digital output 8 Q0 10 DO 1 1...

Page 41: ...put channel 1 6 AI1 C Analog reference potential channel 1 7 AI2 U Analog voltage input channel 2 8 AI2 I Analog current input channel 2 9 AI2 C Analog reference potential channel 2 10 AI3 U Analog voltage input channel 3 11 AI3 I Analog current input channel 3 12 AI3 C Analog reference potential channel 3 13 MANA Analog ground 14 MANA Analog ground 15 AIR P PT100_OUT 16 AIR N PT100_IN R S M Analo...

Page 42: ...ning Table 3 10 Connector Pin Assignments Analog Output X 14 Pin Name Signal Description Analog Positioning 1 AO0_U Analog voltage output channel 0 Voltage output Power section 2 AO0_I Analog current output channel 0 Current output Power section 3 MANA Analog ground Analog ground 4 AO1_U Analog voltage output channel 1 5 AO1_I Analog current output channel 1 6 MANA Analog ground Analog ground ...

Page 43: ...7 635 PG C7 635 S7 300 C7 635 S7 400 PROFIBUS DP interface PROFIBUS bus cable Indoor cable buried cable and bus connector without programming port with programming port and PROFIBUS bus terminal RS 485 with 1 5 m cable with 3 m cable with programming port and 1 5 m cable Self made cable C7 PG PC C7 C7 C7 S7 300 C7 S7 400 Serial interface RS 232 V 24 Serial cable printer cable See cata log ST80 1 C...

Page 44: ...id changes in current or voltage HF interference signals or when two components of system have different grounding potentials LF interference signals Note You can find additional information about construction guidelines in the S7 300 CPU 31xC and CPU 31x Hardware and Installation manual Use Installation of Fail Safe Cables Only shielded cables are permitted for all analog signals Cable shielding ...

Page 45: ...located in the control cabinet must be isolated and grounded at a point in the cabinet use a copper strip The materials used should always contain the same type of metal as a rule do not use aluminum due to the risk of oxidation All doors and plates side walls back wall and ceiling of the cabinet must be connected at least three times with cabinet framework short unpainted connections over a large...

Page 46: ...llows to install the grounding terminal supplied with the C7 635 and the shield terminals 1 Mount the grounding busbar at the position shown in Fig 3 17 using the included screws 1 or as an alternative at this position 2 2 Install the shielding terminals on the grounding busbar as shown in Fig 3 17 3 Push the stripped ends of the cable shielding into the shielding terminals Shielding terminal Func...

Page 47: ...s The coding profiles and coding tabs see Figure 3 18 enable you to code connectors without loss of pole to prevent incorrect usage Use the following procedure 1 Insert coding profile on connector part into the slots provided 2 Insert coding carrier on the main housing into the corresponding recesses A coding profile and a coding tab facing one another prevent the connector part from being inserte...

Page 48: ...Installing and Wiring the C7 635 3 26 C7 635 Control System A5E00155581 04 ...

Page 49: ...nt of additional S7 300 modules Status display of the digital onboard I O User memory expanded from 48 Kbytes to 64 Kbytes All integrated I O inputs have a common reference ground Deviations from TP170 OP170 B RS 485 interface MPI can not be switched to RS 422 interface No second RS 232 interface No DP interface to TP OP 4 Siemens Controls ...

Page 50: ...e CPU operating modes RUN STOP and MRES as follows using the operating mode keys Each time you press a key the CPU mode changes The key must be pressed for at least 500 ms for the change to take place and the corresponding key LED R S M to illuminate The key LEDs do not reflect the CPU operating mode rather they indicate the setting of the operating mode keys The key function can be activated and ...

Page 51: ...ector X1 of the C7 635 see also Table 3 2 Authorization activated AT2 AT1 M L 1 2 3 4 X1 AT1 AT2 bridged Authorization deactivated AT2 AT1 M L 1 2 3 4 X1 AT1 AT2 open Table 4 1 Operating Mode Keys Operating Mode Key Description Procedure RUN R The C7 CPU executes the user program Programs and data Can be read out from the C7 CPU with the programming device PC C7 programming device Can be transmitt...

Page 52: ...rapidly at 2 Hz When the CPU has finished the general reset operation the STOP status LED stops flashing and remains lit The CPU is now reset and in STOP mode The operator actions described in the table above are only required if The user wants to perform a general reset of the C7 635 without the C7 635 itself giving a general reset prompt indicated by slow flashing of the STOP status LED The C7 6...

Page 53: ... Reserved Illuminates when a force request is active RUN green RUN mode of the C7 635 Illuminates when the C7 635 is processing the user program Flashes 2 Hz during the C7 635 startup in addition the STOP display illuminates after the STOP display goes out the outputs are enabled STOP yellow STOP mode of the C7 635 Illuminates when the C7 635 is not executing a user program Flashes slowly when the...

Page 54: ... the following procedure to connect the additional S7 300 modules 1 Screw the mounting plate to the back wall of the C7 635 housing 2 Install the C7 635 in the control cabinet door Refer to the notes in Chapter 3 2 for this 3 Connect the C7 635 to the module inserted on the left in the figure using the connecting cable 0 25 m 4 Connect the two modules using the connecting cable 0 08m 5 Mount the m...

Page 55: ...0 modules 1 Bolt the S7 DIN rail 190 mm to the back wall of the C7 635 2 Install the C7 635 in the cabinet door Follow the instructions in chapter 3 2 3 Connect the C7 635 to the outermost modules on the left hand side using the connecting cable 4 Mount the modules on the S7 DIN rail 190 mm S7 300 modules S7 DIN rail C7 635 Figure 4 3 Connecting Additional S7 300 Modules Directly on the Device Usi...

Page 56: ...lowing procedure to connect the additional modules 1 Connect the C7 635 to the outermost modules on the left hand side by means of the connecting cable 2 Mount the modules on an S7 standard DIN rail of the S7 300 programmable controller 3 Using the cable clamp connect the shield support of the I O bus cable to the S7 DIN rail S7 DIN rail S7 300 module Cable clamp for shield support Figure 4 4 Conn...

Page 57: ...at Note that when the C7 CPU is in STOP mode the real process status DO is 0 However the last process status set by the program is displayed The following data are displayed Selection of 10100010 1 7 1 0 DO 10101000 0 7 0 0 À Á DI 11100010 0 7 0 0 11101010 1 7 1 0 10101010 2 7 2 0 Figure 4 5 DI DO Status Display Table 4 2 Description of the DI DO Status Display in Figure 4 5 Item Description À Sig...

Page 58: ...Special Features of the C7 635 4 10 C7 635 Control System A5E00155581 04 ...

Page 59: ...screen function is configured in your project you can clean the monitor of the C7 635 Touch while it is switched on during the time displayed in the progress bar without unintentionally deleting functions All inputs are disabled during this time Protective Film A protective film is available for the C7 635 Touch This film protects the monitor from scratches and smudges Cleaning Solution Use only w...

Page 60: ... the TP OP configuration on a CF Card With CF Card Requirements You have inserted a CF Card You have a new gasket The gasket must be replaced each time the C7 635 is installed or uninstalled The gasket is part of the service pack see Section 2 2 Assembly Step Action 1 Create a backup of the TP OP configuration on the CF card You should create the backup immediately prior to uninstalling the device...

Page 61: ...ew gasket The gasket must be replaced each time the C7 635 is installed or uninstalled The gasket is part of the service pack see Section 2 2 Programming device PC with MPI interface Corresponding connecting cable MPI ProTool Assembly Step Action 1 Connect a programming device PC to the MPI interface 2 Save the TP OP configuration in the C7 635 with ProTool If the C7 635 is defective and the confi...

Page 62: ...s the bare cables into the shielding terminals as described in Section 3 6 4 Switch on the power supply 5 Connect the C7 635 to the MPI interface of the programming device PC 6 Make sure that in the Control Panel in the menu Transfer Transfer Settings the MPI interface is activated 7 Activate the transfer mode and download the backed up TP OP configuration with ProTool 8 Clear and reset the C7 CPU...

Page 63: ...n surface Resolution Colors 116 x 87 mm 320 x 240 Blue mode in 4 shades Keyboard Resistive touch Two key membrane keyboard Matrix keyboard 61 key membrane keyboard Power Supply C7 635 Touch C7 635 Key Supply voltage UN Polarized input voltage Voltage interruption can be jumpered 24 VDC 20 4 VDC to 28 8 VDC Safety Extra Low Voltage SELV The C7 635 has no integrated protection against high energy in...

Page 64: ... 61000 4 2 ESD 8 kV air discharge in accordance with IEC 61000 4 2 ESD Immunity to high frequency radiation 10 V m with 80 amplitude modulation at 1 kHz 10 kHz to 80 MHz in accordance with IEC 61000 4 6 10 V m with 80 amplitude modulation at 1 kHz 80 MHz to 1 GHz in accordance with IEC 61000 4 3 10 V m pulse modulated 50 ED at 900 MHz and 1 89 GHz in accordance with IEC61000 4 3 Climatic Condition...

Page 65: ... 2 Technical Specifications for TP OP The table below summarizes the TP OP scope of functions for the C7 635 The values provided for HMI functions are maximum values that can be managed by the C7 635 These values are limited by the size of the internal configuration memory and the size of the Compact Flash Card CF Card of the TP Table A 2 Functional Scope of TP OP Function C7 635 Touch TP C7 635 K...

Page 66: ... page message display Length of message text per line 70 characters Process values in message text 8 Acknowledge individual error messages 4 Acknowledge multiple error messages simultaneously group acknowledgement 16 acknowledgement groups Edit message 4 Alarm_S Display S7 messages 4 Message printout Printer output 4 Volatile message b ff Capacity 128 message events buffer View status error messag...

Page 67: ...d Select field Date time Graphic list Vector graphic Button Status button Switch Invisible switch Curve display Bar graph Message display Simple message display Password list Recipe display 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Operator prompting Dynamic attributes Show hide objects Help text TAB sequence Pictograms for softkeys LEDs in function keys 4 4 4...

Page 68: ...e button 4 4 4 4 4 4 4 4 Curves Number 50 Graphic objects Number 50 Text elements Number 1000 Print functions Screen capture 4 4 Direct message listing 4 4 Password protection Number of passwords 50 Password level 10 0 to 9 Recipes Number 20 Data records per recipe 50 2 Entries per recipe 60 Online language selection Number of languages 3 Screen settings Contrast 4 4 Timer Triggers functions cycli...

Page 69: ...d instructions Minimum 0 2 μs Fixed point arithmetic Minimum 2 μs Floating point maths Minimum 6 μs Timers Counters and their Retentivity S7 counters 256 Retentivity Adjustable Default From C 0 to C 7 Counting range 0 to 999 IEC Counters Yes Type SFB Number Unlimited limited only by user memory S7 timers 256 Retentivity Adjustable Default No retentivity Timing range 10 ms to 9 990 s IEC timers Yes...

Page 70: ...an be loaded is depending on the MMC used OBs See instruction list Size Maximum 16 Kbytes Nesting depth Per priority class 8 Additional nesting depths within an error OB 4 FBs Maximum 512 FB 0 to FB 511 Size Maximum 16 Kbytes FCs Maximum 512 FC 0 to FC 511 Size Maximum 16 Kbytes Address Areas I O I O address area overall Maximum 1024 bytes 1024 bytes can be addressed by user Distributed Maximum 1 ...

Page 71: ...ed Yes Backup period 6 weeks typically at an ambient temperature of 40 C Accuracy Deviation per day 10 s Operating hours counter 1 Number 0 Value range 0 to 231 hours when using SFC 101 Selectivity 1 hour Retentive Yes requires restarting at every restart Clock synchronization Yes In PLC Master On MPI Master slave S7 Message Functions Number of stations that can log in for message functions for ex...

Page 72: ...munication Yes Number of global data packets Maximum 4 Sending station Maximum 4 Receiving station Maximum 4 Size of global data packets Maximum 22 bytes Of total number of consistent bytes 22 bytes S7 standard communication Yes Useful data per job Maximum 76 bytes Of total number of consistent bytes 76 bytes with X_SEND or X_RCV 64 bytes with X_PUT or X_GET as server S7 communication As Server Ye...

Page 73: ... Global data communication Yes S7 standard communication Yes S7 communication As server Yes As client Yes with CP and loadable FB Transmission rates Maximum 187 5 kbaud PROFIBUS DP Type of interface Integrated RS 485 interface Physics RS 485 Galvanically isolated Yes Interface current supply 15 VDC to 30 VDC Maximum 200 mA Number of connections 12 DP master Number of connections 12 Services Progra...

Page 74: ...interface Global data communication No S7 standard communication No S7 communication No Direct data exchange Yes Transmission rates Up to 12 Mbaud Transfer memory 244 bytes I 244 bytes O Automatic baud rate search Yes only if interface is passive Address areas Maximum 32 with a maximum of 32 bytes each DPV 1 No Programming Programming language LAD FBD STL Stored instructions See instruction list N...

Page 75: ... 125 7 Analog inputs 752 to 761 Analog outputs 752 to 755 Integrated Functions see the CPU 31xC Technological Functions manual Counters Frequency meters Pulse outputs pulse width modulation 4 channels in total Frequency meter up to 60 kHz maximum Pulse outputs up to 2 5 kHz maximum Controlled positioning 1 channel Integrated SFB controlling PID controller Siemens Controls ...

Page 76: ...0 m Voltage Currents Potentials Rated load current L 24V DC Polarity reversal protection Yes Number of inputs that can be triggered simultaneously Vertical mounting position Up to 40 C 18 Up to 50 C 12 45 mounting position Up to 45 C 12 Horizontal mounting position Up to 40 C 12 Galvanic isolation Between channels and I O bus Yes Between channels No Permissible potential difference Between differe...

Page 77: ...rd DI Input voltage Rated value 24 VDC for signal 1 15 V to 30 V for signal 0 3 V to 5 V Input current for signal 1 7 mA typically Delay of the standard inputs Configurable Yes 0 1 0 5 3 15 ms You may change the delay time of standard inputs while the program is being executed Please note that your new filter time may not be effective until the next filter cycle Rated value 3 ms Input delay when u...

Page 78: ...nts Potentials Rated load current L 24 VDC Polarity reversal protection Yes Total current of outputs per group Vertical mounting position Up to 40 C Maximum 3 0 A Up to 50 C Maximum 2 0 A 45 C mounting position Up to 45 C Maximum 2 0 A Horizontal mounting position Up to 40 C Maximum 2 0 A Galvanic isolation Between channels and I O bus Yes Between channels Yes In groups of 8 Permissible potential ...

Page 79: ...tput current for signal 1 Rated value 0 5 A Permissible range 5 mA to 0 6 A for signal 0 residual current Maximum 0 5 mA Load impedance range 48 Ω to 4 kΩ Lamp load Maximum 5 W Parallel connection of 2 outputs For redundant load control Possible For performance increase Not possible Triggering of a digital input Possible Switching frequency For resistive load Maximum 100 Hz For inductive load acco...

Page 80: ...s Between channels No Permissible potential difference Between inputs and MANA VCM 8 0 VDC Between MANA and Minternal VISO 75 VDC 60 VAC Insulation tested at 500 VDC Analog Value Generation Measuring principle Momentary value encoding successive approximation Integration time conversion time tesolution per channel Configurable Yes Integration time in ms 2 5 16 6 20 Permissible input frequency Maxi...

Page 81: ...age current 1 Resistance 5 Basic error limits operational limit at 25 C relative to input range Voltage current 0 7 Resistance 3 Temperature error related to input range 0 006 K Linearity error related to input range 0 06 Accuracy of reproducibility in steady state at 25 C relative to input range 0 06 Status Interrupts Diagnostics Interrupts No interrupts when operated as standard I O When using t...

Page 82: ... current destruction limit for voltage input Maximum 0 5 mA continuous For current input Maximum 50 mA continuous Connection of signal encoders For voltage measurement Possible For current measurement As 2 wire measuring transducer Possible with external power supply As 4 wire measuring transducer Possible For measuring resistance With 2 wire connection Possible without cable resistance compensati...

Page 83: ...ion tested at 500 VDC Analog Value Generation Resolution including overdrive 11 bits sign bit Conversion time per channel 1 ms Settling time For resistive load 0 6 ms For capacitive load 1 0 ms For inductive load 0 5 ms Interference Suppression Error Limits Crosstalk between the outputs 60 dB Operational error limits throughout temperature range relative to output range Voltage current 1 Basic err...

Page 84: ...A to 20 mA 4 mA to 20 mA Load resistance in the rated range of the output Voltage outputs ohmic load Minimum 1 kΩ capacitive load Maximum 0 1 μF Current outputs ohmic load Maximum 300 Ω inductive load Max 0 1 mH Voltage output Short circuit protection Yes Short circuit current 55 mA typically Current output No load voltage 17 V typically Destruction limit for externally applied voltages currents O...

Page 85: ...e components of your automation system and personal injury For the 24 VDC power supply of the C7 635 use only safety extra low voltage SELV A 6 Approvals Approvals for USA and Canada Note Which one of the approvals UL CSA or cULus listed below is relevant for your product is indicated on the rating plate UL approval Underwriters Laboratories Inc to UL 508 Industrial Control Equipment CSA approval ...

Page 86: ...zardous locations Warning Personal injury and material damage may be incurred In hazardous areas personal injury or property damage can result if you discon nect any plug it connections while the system is in operation Always deenergize the C7 635 in hazardous areas before removing plug it con nectors Warning WARNING DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS LOCATION IS KNOWN TO BE NONHAZARDO...

Page 87: ...line Article 10 1 at the following address Siemens AG Automation and Drives Division A D AS RD 42 P O Box 1963 D 92209 Amberg Federal Republic of Germany Range of Application The following range of application applies for the C7 635 control system in accordance with this CE marking Range of Application Requirements Emitted Interference Immunity to Interference Industrial applications EN 50081 2 19...

Page 88: ...rdance with EN 60204 The standard EN 60204 1 Safety of Machinery General Requirements of the Electrical Equipment of Machinery is applicable for the electrical equipment of machinery The following table is provided to help you with the declaration of conformity it indicates which criteria are applicable for SIMATIC in accordance with EN 60204 1 June 1993 edition EN 60204 1 Subject Criterion Commen...

Page 89: ...onnector pin assignment 3 11 Construction fail safe 3 22 Construction guidelines 3 22 CSA approval A 23 D Degree of protection IP65 3 3 Deviations from CPU314C 2 DP 4 1 Deviations from TP 170 B 4 1 Dewing 3 3 DI DO status display description 4 9 explanation 3 3 Digital input 3 16 3 19 Digital output 3 17 3 18 E EC guideline Machinery A 26 F Fail safe construction 3 22 FM approval A 24 FRCE 4 5 Fun...

Page 90: ... 2 8 P Plug In S7 300 modules 2 4 PROFIBUS Bus cable 3 21 PROFIBUS Bus terminal 3 21 PROFIBUS DP interface 2 7 Programming device PG cable 3 21 Protective film 5 1 R Replacing the C7 635 5 2 Restore 5 3 RUN 4 3 4 5 S S7 300 modules 4 5 SF 4 5 Shielded cables 3 24 Shielding 3 22 Shielding terminal 3 24 Spare parts 2 10 Special features of the C7 635 4 1 Status LEDs 4 3 STOP 4 3 4 5 T Technical spec...

Page 91: ...se improvements the order number of the CPUs were changed The new C7 devices are contained in STEP7 V5 4 Service Pack 1 configurable with the older STEP7 versions The C7 devices with the new order number can be downloaded from the Internet as a hardware update 0109 Requirement is STEP7 V5 2 Service Pack1 configurable with the corresponding previous C7 devices compatible with the previous C7 device...

Page 92: ...0 KB 64 KB 0109 C7 635 Touch 6ES7635 2EB01 0AE3 V2 0 12 64 KB 64 KB 6ES7635 2EB02 0AE3 V2 0 12 96 KB 64 KB 0109 C7 635 Key 6ES7635 2EC01 0AE3 V2 0 12 64 KB 64 KB 6ES7635 2EC02 0AE3 V2 0 12 96 KB 64 KB 0109 C7 636 Touch 6ES7636 2EB00 0AE3 V2 0 12 128 KB 128 KB 6ES7636 2EB00 0AE3 V2 0 12 128 KB 128 KB C7 636 Key 6ES7636 2EC00 0AE3 V2 0 12 128 KB 128 KB 6ES7636 2EC00 0AE3 V2 0 12 128 KB 128 KB not af...

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