Siemens SIMATIC Box PC Manual Download | Manualshive

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System configuration for ERGOline stage 3

ERGOline Stage 3

Manual, 02/2015, 6FC5397-4FP40-0BA0

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Summary of Contents for SIMATIC Box PC

Page 1: ... ERGOline Stage 3 Manual Valid for SINUMERIK 840D sl Control 02 2015 6FC5397 4FP40 0BA0 Safety instructions 1 Description 2 Operator control and display elements 3 Interfaces 4 Connection 5 Operating 6 Technical specifications 7 Spare parts 8 Accessories 9 ...

Page 2: ... are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are use...

Page 3: ... control panels 23 4 3 1 Overview 23 4 3 2 COM board IE MCP 25 4 3 3 Input output images 33 4 3 4 Circuit diagrams 36 5 Connection 39 6 Operating 41 7 Technical specifications 43 7 1 Monitor 43 7 1 1 Technical specifications 43 7 1 2 Transport and Storage Conditions 43 7 1 3 Operating conditions 44 7 2 Industrial PC 46 7 3 Machine control panels 47 8 Spare parts 49 8 1 Overview 49 8 2 Replacement ...

Page 4: ...Table of contents ERGOline Stage 3 4 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 5: ...nt is not damaged during installation and operation WARNING Dangerous currents when installing and connecting the device Dangerous currents and overvoltage can occur if the device is connected incorrectly The protective conductor must be connected first and observe the same instructions as for connecting the SIMATIC IFP2200 Touch Extended standard device WARNING Danger of malfunctions for the touc...

Page 6: ...ser executes on the display with multitouch are recognized by the application Some gestures may have to be practiced first More detailed information can be found in Section Operating Page 41 WARNING Conductive material in dirt can trigger unintentional functions If the touch screen of the device is dirty conductive material contained in the dirt can trigger unintentional operator actions This can ...

Page 7: ...4 x USB 3 0 time monitoring temperature fan monitoring 6BK1000 6MG00 1AA0 Machine control panel SINUMERIK MCP 466C M IE Milling version mechanical keys with rapid traverse and feedrate override 6FC5303 0AF50 3BB0 Machine control panel SINUMERIK MCP 466C T IE Turning version mechanical keys with handwheel and feedrate override 6FC5303 0AF50 4BB0 1 This description refers to the differences to the S...

Page 8: ...iptions A rapid traverse override rotary switch is integrated instead of a handwheel Additional slot for Clamp tool key Communication Industrial Ethernet PROFINET PN NCU machine control panel Machine control panel industrial PC USB CNC keyboard of the machine control panel monitor Monitor industrial PC Note The industrial PC must already be switched on when the NCU runs up An overview of the commu...

Page 9: ...ing set 1 x card retainer 1 x Ethernet cable grip 1 x power supply cable grip 1 x Windows 7 Ultimate recovery DVD 1 x restore DVD 1 x USB link cable grip 1 x ferrite core for USB link cable MCP 466C M IE 1 x accessories pack with 10 key caps light gray labeled MCP 466C T IE 1 x accessories pack with 36 key caps light gray labeled 1 key cap green labeled Description 2 2 Scope of delivery ERGOline S...

Page 10: ...D OEM Robust metal installation housing chromated vibration and shock resistant with high level of EMC compatibility High level of data security through mirrored disk system RAID 1 CMOS backup battery externally accessible can be replaced during operation MCP 466C M IE milling Stainless steel front with CNC keyboard Machine control keys 2 x overrides Description 2 3 Mechanical design ERGOline Stag...

Page 11: ...MCP 466C T IE turning Stainless steel front with CNC keyboard Machine control keys 1 x override 1 x handwheel Description 2 3 Mechanical design ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 11 ...

Page 12: ...s 33 labeled 4 not labeled The printed symbols and their meaning are listed in the following tables depending on the technology Table 2 1 Exchangeable key caps for the MCP 466C M IE milling Symbol Meaning Symbol Meaning Info 7155 6035 7159 Spray gun 7156 Chuck open closed 7158 Unlock door for workpiece conveyor 7162 Axis switchover 7154 7161 Acknowledgement 7157 Chip conveyor 7160 Description 2 4 ...

Page 13: ...7148 Chuck_4 7147 Turret_1 7094 Teststop_Safety 7149 Workpiece_counter 7152 Tool_monitor_Artis 7136 Control_switchover 7137 Workpiece_time 7153 Oil_trap 7140 Open door 7163 Tailstock 7143 Close door 7164 Chuck_3 7146 7165 Bar_feed 7150 7166 Workpiece_changer 7093 7167 Tool_monitor_Leukhardt 7151 7168 Description 2 4 Key caps ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 13 ...

Page 14: ...Symbol Meaning Symbol Meaning 7169 7170 7171 7010 7016 7019 7023 Description 2 4 Key caps ERGOline Stage 3 14 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 15: ...uch capable detection of up to five fingers simultaneously Intelligent operating error detection e g ball of the hand detection drop detection pollution Operation with thin work gloves is possible An external keyboard and mouse can also be connected to the rear via USB see Section Interfaces Page 19 ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 15 ...

Page 16: ...M IE front and side view CNC keyboard USB keyboard without function keys Operating area keys hotkeys MACHINE PROGRAM OFFSET PROGRAM MANAGER ALARM and CUSTOM Further keys ALARM CANCEL HELP GROUP CHANNEL INSERT SELECT and NEXT WINDOW Operator controls 54 keys 1 x feedrate override rotary switch 0 120 29 latched positions 1 x rapid traverse override rotary switch 0 100 23 latched positions Operator c...

Page 17: ...cy stop button 16 mm system 1 x Machine ON illuminated key 22 mm system 1 x Clamp tool illuminated key 22 mm system Operator control and display elements 3 2 Milling machine control panel ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 17 ...

Page 18: ...ea keys hotkeys MACHINE PROGRAM OFFSET PROGRAM MANAGER ALARM and CUSTOM Further keys ALARM CANCEL HELP GROUP CHANNEL INSERT SELECT and NEXT WINDOW Operator controls 54 keys 1 x feedrate override rotary switch 0 120 29 latched positions 1 x handwheel 100 pulses revolution approx 60 mm wheel diameter Options Mounting option for 1 x emergency stop button 16 mm system 1 x Machine ON illuminated key 22...

Page 19: ...ard documentation Section Technical specifications Interface description Protective conductor connection WARNING Personal injury or property damage may occur with no ground connection Inadequate or non existent ground connection will cause malfunction of the capacitive touch screen This can result in personal injury or property damage Always connect the device to a protective conductor The protect...

Page 20: ... Protective conductor connection Position of the interfaces Figure 4 1 Rear of SIMATIC IFP2200 MT OEM Interfaces 4 1 Monitor ERGOline Stage 3 20 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 21: ...B link cable USB link interface Figure 4 2 IPC627D DMG interfaces NOTICE No LAN WAN connection The RJ45 socket of the USB link interface is not an LAN WAN connection and is only approved for the connection of a SIMATIC IFP2200 MT OEM via CAT6 cable Cover air outlet Figure 4 3 IPC627D DMG rear view Interfaces 4 2 PC ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 21 ...

Page 22: ...faces on the SIMATIC IPC627D OEM motherboard must not be used X570 Connection of LCD displays X571 Interface for I O front X561 Internal USB 2 0 interface USB channel 6 X560 Internal USB 3 0 interface USB channel 3 Interfaces 4 2 PC ERGOline Stage 3 22 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 23: ... 2 x USB A Slot for emergency stop button not in the scope of delivery Handwheel rapid traverse override rotary switch for MCP 466C M Feedrate override rotary switch Grounding lug Cover plate COM board IE Figure 4 4 MCP 466C T IE machine control panel turning Meaning of the abbreviations in the Signal type table column I Input O Output B Bidirectional V Power supply Interfaces 4 3 Machine control ...

Page 24: ...imple USB extensions such as a USB mouse or USB keyboard They are designed as low powered interface with max 100 mA 5 V Connector designa tion X303 A B USB connector type A 4 pin Table 4 2 Assignment of connector X303 A Pin Signal name Signal type Meaning A1 1P5 V 5 V power supply for external USB device A2 USB_DM2 B Data channel 2 A3 USB_DP2 Data channel 2 A4 M V Ground Table 4 3 Assignment of co...

Page 25: ...nated keys X53 X54 Customer keys outputs for illuminated keys X55 Customer key input X60 X61 Connections for two handwheels S1 Handwheel change over switch Differential TTL S2 DIP switches MCP address H1 to H3 Status LEDs Figure 4 5 COM board IE MCP shown without cover plate and grounding lug Signal types Meaning of the abbreviations in the Signal type table column for the pin assignment of the in...

Page 26: ... 4 5 Assignment of connectors X20 X21 Pin Name Type Meaning 1 TX I Transmit 2 TX I Transmit 3 RX O Receive 4 N C Not assigned 5 N C Not assigned 6 RX O Receive 7 N C Not assigned 8 N C Not assigned Feedrate override rotary switch X30 Connector designation X30 Connector type 2 x 5 pin male connectors acc to IEC603 13 with coding Table 4 6 Assignment of connector X30 Pin Name Type Meaning 1 N C Not ...

Page 27: ...eaning 1 N C Not assigned 2 N C Not assigned 3 M V Ground 4 N C Not assigned 5 P5 V 5 V supply 6 OV_EG16 I Override rotary switch position value 16 7 OV_ EG8 Override rotary switch position value 8 8 OV_ EG4 Override rotary switch position value 4 9 OV_ EG2 Override rotary switch position value 2 10 OV_ EG1 Override rotary switch position value 1 Optional customer keys X51 X52 X55 Only switches pa...

Page 28: ... KT IN1 I Customer key 1 2 KT IN2 Customer key 2 3 KT IN3 Customer key 3 4 M V Ground Table 4 9 Assignment of connector X52 Pin Name Type Meaning 1 KT IN4 I Customer key 4 2 KT IN5 Customer key 5 3 KT IN6 Customer key 6 4 M V Ground Table 4 10 Assignment of connector X55 Pin Name Type Meaning 1 KT IN7 I Customer key 7 2 KT IN8 Customer key 8 3 KT IN9 Customer key 9 4 M V Ground Interfaces 4 3 Mach...

Page 29: ...gure 4 7 Schematic circuit diagram of the output circuit for X53 and X54 NOTICE Damage to the module through induction voltages Do not connect any relays valves or other inductive loads Interface Optional customer keys OUT Connector designation X53 X54 Connector type 4 pin male connector Table 4 11 Assignment of connector X53 Pin Name Type Meaning 1 KT OUT1 O Customer key 1 lamp 2 KT OUT2 Customer...

Page 30: ...ack A negated 5 N C Not assigned 6 HW1_B I Handwheel pulses track B 7 HW1_XB I Handwheel pulses track B negated 8 N C Not assigned 9 P5HW V 5V power supply 10 N C Not assigned 11 M V Ground 12 N C Not assigned 13 N C Not assigned 14 N C Not assigned 15 N C Not assigned Table 4 14 Assignment of connector X61 Pin Name Type Meaning 1 P5HW V Supply voltage 5V 2 M V Ground 3 HW2_A I Handwheel pulses tr...

Page 31: ...itch S2 Table 4 16 Switch S2 setting as delivered 1 2 3 4 5 6 7 8 9 10 Meaning off off off off off off off off on on MCP address 192 The two switches S2 9 and S2 10 must remain OFF The switches S2 1 to S2 8 define the MCP address in the range of 0 to 255 The addresses from 192 to 223 count as the default range The MCP address is used as a reference for addressing an MCP during PLC parameter assign...

Page 32: ...s 208 on on on on off off on on MCP address 207 off on on on off off on on MCP address 206 on off on on off off on on MCP address 205 off off on on off off on on MCP address 204 on on off on off off on on MCP address 203 off on off on off off on on MCP address 202 on off off on off off on on MCP address 201 off off off on off off on on MCP address 200 on on on off off off on on MCP address 199 off...

Page 33: ...3 DT 12 DT 11 DT 10 DT 9 IB 10 KT 8 KT 7 KT 6 KT 5 KT 4 KT 3 KT 2 KT 1 IB 11 3 SS 3 24 SS 2 22 SS 1 14 SS 0 12 KT 9 IB 12 IB 13 1 Inverse signals 2 DT1 to DT16 direct keys 3 Keyswitch X50 Input image for turning Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 IB 0 1 Cycle stop P8 P7 Spindle 100 Spindle block JOG MDA AUTO IB 1 Cycle start Spindle right 1 Spindle stop Spindle left DMG2 REF POINT REPOS ...

Page 34: ...uals byte n 14 IB 15 IB 16 Handwheel 2 counter status 16 bit signed least significant byte equals byte n 16 IB 17 Within the SINUMERIK control the handwheel data is processed directly by the NCK and is not available to the PLC Default key assignments The DMG customer keys are not labeled QYHUVH VLJQDOV LQYHUVH LQSXWV 2 0 872 6 1 2 6723 67 57 5 326 2IIVHW 5 6 7 7 1 5 32 17 1 9 5 1 1 1 1 0 0 0 0 0 0...

Page 35: ... 6WRS 0 5DSLG XUVRU XS OHIW ULJKW XUVRU ULJKW XUVRU OHIW 6SLQGOH ULJKW 0 0 6 3 6 3 0 0 XUVRU GRZQ Figure 4 9 Turning key assignment Assignment of the inputs to the keys Figure 4 10 Keyboard layout Output image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 QB 0 QB 1 QB 2 QB 3 QB 4 Interfaces 4 3 Machine control panels ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 35 ...

Page 36: ...11 Handwheel block diagram Note When a connected handwheel triggers pulses from its idle position or in the event of tiny contacts connect it so that the label is facing the wrong way Exchange The wire of terminal A with the wire of terminal A The wire of terminal B with the wire of terminal B Interfaces 4 3 Machine control panels ERGOline Stage 3 36 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 37: ... 1 1 1 Figure 4 12 Handwheel pulse diagram Interfaces 4 3 Machine control panels ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 37 ...

Page 38: ...Interfaces 4 3 Machine control panels ERGOline Stage 3 38 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 39: ...mmunication between the individual components 0DFKLQH FRQWURO SDQHO 2SHUDWRU SDQHO RQWURO FDELQHW 0RQLWRU 9 9 9 86 7 S 9 LVSOD 3RUW 86 LQN WKHUQHW WKHUQHW 86 3 9 1 8 Figure 5 1 System configuration for ERGOline stage 3 ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 39 ...

Page 40: ...k is a pure hardware solution and therefore independent of the operating system An additional driver or software does not have to be installed Connection to X60 with USB type B standard cable Max cable length 5 m Display cable Connection between the monitor X70 X71 and the PC X70 X72 Max cable length 30 m Ethernet cables Connection between the MCP X20 and the NCU X120 Connection between the PC X1 ...

Page 41: ... fingers Only operate the touch screen with your finger tips not with the finger nails Do not use thick gloves such as working gloves to operate the touch screen You may use thin cotton gloves or gloves intended for touch screens with capacitive touch Touch the touch screen vertically and not obliquely to the surface Avoid unintentional multiple touches e g with the knuckles or by leaning against ...

Page 42: ...Operating ERGOline Stage 3 42 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 43: ...t and storage conditions With regard to transport and storage conditions this device surpasses the requirements according to DIN EN 60721 3 2 The following specification apply for a device that is transported and stored in the original packaging Type of condition Permissible range Free fall in transport packaging 1 m Temperature 20 60 C Atmospheric pressure 1080 660 hPa corresponds to an altitude ...

Page 44: ...igh degree of ionizing radiation In locations with severe operating conditions for example due to Corrosive vapors gases oils or chemicals Electrical or magnetic fields of high intensity In systems that require special monitoring for example Elevators Systems in especially hazardous rooms Mechanical ambient conditions The mechanical ambient conditions for the device are specified in the table belo...

Page 45: ...value 15 g duration 11 ms Direction of shock 3 shocks in direction of axis in each of the three axes vertical to each other Climatic ambient conditions The following table shows the climatic ambient conditions for operation of the device Ambient conditions Permissible range Comments Temperature Vertical mounting Mounting at an angle From 0 to 45 C horizontal From 0 to 40 C horizontal Slope angle m...

Page 46: ... 2 Industrial PC The technical specifications of the SIMATIC IPC627D standard device apply for the device Technical specifications 7 2 Industrial PC ERGOline Stage 3 46 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 47: ...aging Vibratory load 10 58 Hz 0 075 mm 58 500 Hz 9 8 m s2 according to EN 60721 3 3 5 58 Hz 0 075 mm 58 500 Hz 9 8 m s2 according to EN 60721 3 2 Shock load 50 m s2 30 ms 100 shocks according to DIN EN 60068 2 27 Climatic ambient conditions Heat dissipation By natural convection Moisture condensation and ice formation Not permissible Supply air Without aggressive gases dusts and oils Use and opera...

Page 48: ...Technical specifications 7 3 Machine control panels ERGOline Stage 3 48 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 49: ...rse and feedrate dials 1 6FC5247 0AF13 1AA0 Feedrate rapid tra verse override Electronic rotary switch 1x29G T 32 cap knob and pointer 1 6FC5247 0AF14 1AA0 Rotary knob Cap knob and pointer for override rotary switch 10 6FC5248 0AF31 0AA0 Key caps with label fields 90 ergo gray 20 each of red green yellow mid gray 1 set 6FC5248 0AF12 0AA0 Labeled key caps For turning version 1 set 6FC5248 0AF25 0AA...

Page 50: ...d out of the front plate 6 Release the wiring Grub screw hexagon socket head screw not visible Fastening nut M15 and washer Handwheel axle Connecting terminals Gasket Rotary knob Figure 8 1 Mounting kit for the handwheel Installing the handwheel Installation is performed in the reverse order Make sure the gasket is correctly seated Spare parts 8 2 Replacement ERGOline Stage 3 50 Manual 02 2015 6FC...

Page 51: ... Page 25 8 2 2 Rotary switch Removing the rotary switch 1 Pry off the cap from the rotary knob snap on connection 2 Remove the nut of collet with a wrench size 10 3 Pull off the complete rotary knob 4 Loosen the lock nut on the axle of the rotary switch with a wrench size 14 5 Remove the connector at the end of the rotary switch cable from the slot 6 Remove the rotary switch Nut of the collet Rota...

Page 52: ...th position 0 on the scale 7 Tighten the collet nut of the rotary knob by hand and using a torque wrench tighten to a torque of 2 Nm 8 Place the cap on the rotary knob and snap it into position 9 Fold and fasten the connecting cable as shown in the diagram on the left O ring Detail diagram of the connection plug Cap Arrow ring Fastening nut Rotary knob Connection plug Connection cable Connection b...

Page 53: ...on of the rotary switches It is essential that the specified tightening torques are complied with Make sure that the connection cable is cleanly folded as in the figure and lay it so that it does not come into contact with any chafing edges Spare parts 8 2 Replacement ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 53 ...

Page 54: ...Spare parts 8 2 Replacement ERGOline Stage 3 54 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 55: ...ble for the machine control panels Component Description Quantity Order number Ethernet cables For universal use 1 6XV1840 2AH10 Trailable 1 6XV1840 3AH10 Ethernet connector 180 1 6GK1901 1BB10 2AA0 ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 55 ...

Page 56: ...Accessories ERGOline Stage 3 56 Manual 02 2015 6FC5397 4FP40 0BA0 ...

Page 57: ...Index A Ambient conditions Climatic 45 Mechanical 44 Test 45 T Test For ambient conditions 45 U Use Conditions 44 With additional measures 44 ERGOline Stage 3 Manual 02 2015 6FC5397 4FP40 0BA0 57 ...

Page 58: ...Index ERGOline Stage 3 58 Manual 02 2015 6FC5397 4FP40 0BA0 ...

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