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Siemens RuggedCom WIN7023, Installation Manual

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Chapter 2

Installing the Base Station

RUGGEDCOM WIN7023

Installation Guide

18

Connecting Power and Data

5

2

3

4

3

2

1

Figure 11: Ground Cable Assembly

1.

 Ground Stud   

 

2.

 Flatwasher   

 

3.

 External Tooth Lockwasher   

 

4.

 10 AWG Isolated Ring   

 

5.

 Nut   

 

6.

 10 AWG Ground Wire

2. Using a 6 mm (1/4 in) square drive socket, torque the nut to 8.5 N·m (75 lbf-in).

Section 2.9

Connecting Power and Data

This section describes how to supply power to the base station and connect it to the network.
The RUGGEDCOM WIN7023 can be ordered with one of the following power connection options:
• PEC
• SFA
• SFD

CAUTION!

Crushing hazard – risk of damage to cables. Route all power supply cables so that people cannot walk

on them or place objects on or against them.

CONTENTS

•

Section 2.9.1, “Connecting a PEC Type Base Station”

•

Section 2.9.2, “Connecting an SFA Type Base Station”

Summary of Contents for RuggedCom WIN7023

Page 1: ...RUGGEDCOM WIN7023 Installation Guide 01 2018 RC1183 EN 01 Preface Introduction 1 Installing the Base Station 2 Technical Specifications 3 Dimension Drawings 4 Certification 5 ...

Page 2: ... that you regularly check for product updates For the secure operation of Siemens products and solutions it is necessary to take suitable preventive action e g cell protection concept and integrate each component into a holistic state of the art industrial security concept Third party products that may be in use should also be considered For more information about industrial security visit http ww...

Page 3: ...se Station 10 2 6 1 Mounting the Base Station to a Wall or Tower 11 2 6 2 Mounting the Base Station to a Pole 12 2 6 3 Assembling the Base Station and Mounting Bracket 12 2 7 Installing Antennas 13 2 7 1 Installing the GPS Antenna 14 2 7 2 Installing an RF Antenna 15 2 8 Grounding the Base Station 16 2 9 Connecting Power and Data 18 2 9 1 Connecting a PEC Type Base Station 19 2 9 2 Connecting an S...

Page 4: ...ications 29 3 1 Power Supply Specifications 29 3 2 Radio and Modem Specifications 29 3 3 Operating Environment 30 3 4 Mechanical Specifications 30 Chapter 4 Dimension Drawings 31 Chapter 5 Certification 33 5 1 Approvals 33 5 1 1 MET Laboratories 33 5 1 2 CSA 34 5 1 3 European Union EU 34 5 1 4 TÜV Rheinland 35 5 1 5 ISED 35 5 1 6 FCC 35 5 1 7 Other Approvals 36 5 2 EMC and Environmental Type Tests...

Page 5: ...stallation practices Personnel unfamiliar with safe installation procedures WiMAX technologies or service procedures should not rely on this guide for comprehensive guidance CONTENTS Alerts Related Documents Training Customer Support Alerts The following types of alerts are used when necessary to highlight important information DANGER DANGER alerts describe imminently hazardous situations that if ...

Page 6: ...dustrial markets allows Siemens to provide training specific to the customer s application For more information about training services and course availability visit https www siemens com ruggedcom or contact a Siemens Sales representative Customer Support Customer support is available 24 hours 7 days a week for all Siemens customers For technical support or general information contact Siemens Cus...

Page 7: ...RUGGEDCOM WIN7023 Installation Guide Preface Customer Support vii Ask questions or share knowledge with fellow Siemens customers and the support community ...

Page 8: ...Preface RUGGEDCOM WIN7023 Installation Guide viii Customer Support ...

Page 9: ...mary benefits offered by theRUGGEDCOM WIN7023 include Ecosystem Compatibility Compatible with any RUGGEDCOM WIN product or IEEE 802 16e standard compliant WiMAX network equipment Flexible Configurations Single cable power and Ethernet or Fiber Optic interface Rated for Harsh Environments IEEE 1613 IEC 61850 3 Class 1 Div 2 ATEX Zone 2 MIL STD 810F 509 4 salt fog Long Range Transmit and receive div...

Page 10: ... configuring RUGGEDCOM routers switches serial servers and WiMAX wireless network equipment For more information contact a Siemens Sales representative CONTENTS Section 1 1 Feature Highlights Section 1 2 Description Section 1 1 Feature Highlights The RUGGEDCOM WIN7023 provides the full base station functionality necessary for serving a single sector General All outdoor single box base station solu...

Page 11: ...ed on the base station type 1 2 3 5 3 4 Figure 1 RUGGEDCOM WIN7023 Communication Ports for PEC Model 1 ANT1 Port 2 GPS Port 3 DC ETH Port 4 RS232 Serial Console Port 5 ANT2 Port 1 2 3 6 5 4 Figure 2 RUGGEDCOM WIN7023 Communication Ports for SFA and SFD Models 1 ANT1 Port 2 GPS Port 3 DC ETH Port 4 RS232 Serial Console Port 5 F O Port 6 ANT2 Port RS 232 Serial Console Port A 3 pin serial console po...

Page 12: ...d ANT2 Ports N type female ports for connecting RF Radio Frequency antennas Use only RG 6 or RG 9 coaxial cables GPS Port A TNC female port for connecting the GPS antenna DC ETH Ports A Power over Ethernet PoE port for supplying power to the base station and connecting it to the network F O Port For SFA and SFD models only An LC Lucent Connector port for connecting to the network via a 1000Base LX...

Page 13: ...sk of serious personal injury and or damage to equipment Installing the RUGGEDCOM WIN7023 can pose a serious safety hazard Be sure to take precautions to avoid the following Exposure to high voltage lines during installation Falling when working at heights or with ladders Injuries from dropping tools Contact with AC wiring power system connection IMPORTANT Only certified personnel should be permit...

Page 14: ...thout waterproof sealing or if the sealing is removed from the connections CONTENTS Section 2 1 General Procedure Section 2 2 Unpacking the Base Station Section 2 3 Required Tools and Materials Section 2 4 Site Preparation and Precautions Section 2 5 Installing the Base Station in Hazardous Locations Section 2 6 Mounting the Base Station Section 2 7 Installing Antennas Section 2 8 Grounding the Ba...

Page 15: ...e base station to a power source and the network For more information refer to Section 2 9 Connecting Power and Data 9 Seal all cable connections For more information refer to Section 2 10 Weatherproofing the Base Station 10 Configure the base station For more information refer to Section 2 12 Configuring the Base Station Section 2 2 Unpacking the Base Station The following items are included in t...

Page 16: ...l increase according to the height of the antenna s Mount the antenna s in a place with as few obstructions as possible between the antenna s and the planned service area To avoid interference mount the antenna s and base station as far as possible from other antenna s and base stations Keep the cable from the base station to the antenna s as short as possible and mount the antenna s as close as p...

Page 17: ...s wear the appropriate Personal Protective Equipment PPE for the task including but not limited to rubber boots rubber gloves hard hat harness and lanyard etc Always use a ladder made of a non conductive material such as wood or fiberglass Do not use a metal ladder Always work under favorable conditions Do not work on wet or windy days If the base station or antenna begins to drop step away immedi...

Page 18: ... No 213 P N WiN70XX Y ZZZ Compact Base Station S N XXXXWWYYXXX Figure 3 Compliance Label Example Section 2 6 Mounting the Base Station The base station is designed to be mounted to a wall pole or tower DANGER Electrocution hazard risk of death or serious injury Make sure the distance between the base station and nearby power lines meets the minimum requirements established by local standards CAUTI...

Page 19: ...l tower 4 Mark the location of the mounting holes on the wall tower 5 Remove the mounting bracket from the wall tower 6 Using a 8 mm 5 16 in drill bit suitable for the building material drill holes at the marked locations 7 Insert a 8 mm 5 16 in wall anchor into each mounting hole 8 Attach the base station to the mounting bracket For more information refer to Section 2 6 3 Assembling the Base Stat...

Page 20: ...e base station and mounting bracket assembly and align it with the selected mounting location on the pole 1 5 4 2 3 3 2 1 Figure 5 Securing the Base Station and Mounting Bracket Assembly to a Pole 1 Nut 2 Spring Washer 3 Flat Washer 4 Screw 5 Fastening Bracket 5 Secure the fastening brackets on the opposite side of the pole to the mounting bracket using the supplied nuts spring washers flat washer...

Page 21: ...ved previously 6 Install the eye bolts previously removed securing the top plate to the base station 7 Secure the bottom of the base station to the mounting bracket using the supplied flat washers spring washers and 7 9 13 mm 5 16 1 2 in screws 8 Torque all screws to 8 9 N m 6 6 lbf ft Section 2 7 Installing Antennas The base station supports external omni directional and directional Global Positi...

Page 22: ...n omni directional GPS antenna that is mounted to the top of the chassis CAUTION Interference hazard risk of frequency disruption The cable used to connect the GPS antenna to the base station must not exceed 22 m 72 ft in length otherwise it may act as an antenna itself and generate interference Only use the coaxial cable provided with the base station To install the GPS antenna do the following 1...

Page 23: ...d in time and according to the regulations set by the FCC or the regulations relevant to the country of installation IMPORTANT The antenna installation must be as per Article 810 of the NEC Of particular note is the requirement that the grounding conductor not be less than 10 AWG Cu The scheme should be either in accordance with UL 96 and 96A Lightning Protection Components and Installation Requir...

Page 24: ...d The base station should be permanently connected to ground Earth with a 16 AWG cable or less The following illustrates the methods of power grounding as defined by the UL 60950 1 standard and according to UL 60950 22 requirements NOTE When the base station is connected to a centralized DC power system the side of the power supply should be grounded 2 1 3 4 5 6 11 15 15 8 9 7 10 12 12 13 14 Figur...

Page 25: ...tifier 8 Battery Bank 1 9 Battery Bank 2 10 Primary Powerboard 11 Secondary Powerboard 12 Equipment Grounding Conductor 13 Main Bonding Jumper 14 Grounding Terminal Bar or Bus 15 Grounding Electrode Conductor 16 Grounding Electrode DANGER Electrocution hazard risk of death or serious injury The system must be properly grounded to protect against power surges and accumulated static electricity It i...

Page 26: ...t to 8 5 N m 75 lbf in Section 2 9 Connecting Power and Data This section describes how to supply power to the base station and connect it to the network The RUGGEDCOM WIN7023 can be ordered with one of the following power connection options PEC SFA SFD CAUTION Crushing hazard risk of damage to cables Route all power supply cables so that people cannot walk on them or place objects on or against t...

Page 27: ... 5 7 3 1 2 4 6 Figure 12 PEC Wiring Scheme 1 RUGGEDCOM WIN7023 2 PoE Cable 3 DC Power System 4 AC Power Cable 5 AC Power Supply 100 to 240 VAC 6 CAT5 Ethernet Cable 7 Switch or Router 2 Tighten the base station end of the PoE cable to 4 N m 35 4 lbf in 3 Connect a copper Ethernet cable between the 10 100Base T copper Ethernet port on the power system and a10 100Base T copper Ethernet port on a swi...

Page 28: ...ion end of the fiber optic Ethernet cable to 4 N m 35 4 lbf in Section 2 9 3 Connecting an SFD Type Base Station The operator is required to provide an external DC power system for SFD type base stations The chosen power system must comply with the requirements for a Class II or double insulated electrical appliance and be safety certified according to national codes Further requirements include M...

Page 29: ...e Connects to Connector Chassis 2 48 V 3 48 V Hot 4 Connector 5 48 V Battery Power Supply 5 2 3 1 4 Figure 15 48 V Wiring Configuration 1 48 V Battery Power Supply 2 48 V Hot 3 48 V 4 Ground Wire Connects to Connector Chassis 5 Connector 3 Connect a fiber optic Ethernet cable between the F O port on the base station and a 1000Base LX fiber optic port on a switch or router ...

Page 30: ...ession unit is required when the base station is installed in a hazardous location The RUGGEDCOM WIN7023 is certified for installation in Class I Division 2 Groups A B C and D hazardous locations when installed using the Class I Division 2 kit P N MKIT0109 The Class I Division 2 kit contains the following items Power supply unit WIN1212 surge suppression unit DC power cable To install the base sta...

Page 31: ...ch and the RUGGEDCOM WIN1212 surge suppression unit IMPORTANT The AC power cable must meet the following specifications Consist of 3 wires Minimum 18 AWG Less than 4 5 m 14 7 ft long Safety certified according to national rules 4 Connect the DC power cable to the power supply unit Section 2 10 Weatherproofing the Base Station This section describes how to protect the base station from the ingress ...

Page 32: ...recommends weatherproofing all outdoor cable connections to prevent the ingress of water and help secure connections Since PoE cables also carry DC current the need for proper weatherproofing cannot be overstated Use cold shrink tubing or self amalgamating tape as well as UV resistant tape and electrical insulation putty to seal connections IMPORTANT The method of weatherproofing described in this...

Page 33: ...er spray before connecting the new cable No residue from the previous weatherproofing materials should be evident on the connector or the base station chassis Section 2 10 3 Applying Cold Shrink Tubing To apply cold shrink tubing to a cable end do the following 1 Disconnect the cable and slide the tube over the connector end 2 Reconnect the cable and slide the tube up to meet the base station chas...

Page 34: ...console port is protected by a cover from the ingress of harmful water dirt or debris Make sure this cover is securely attached when the port is not in use The serial console port implements RS 232 on a female DB9 connector The following is the pin out for the port 5 9 6 1 Figure 19 Serial DB9 Console Port Pin Name 1 Reserved Do Not Connect 2 Output Signal 3 Input Signal 4 Reserved Do Not Connect ...

Page 35: ... Station Once the base station is installed and connected to the network it must be configured The RUGGEDCOM WIN7023 features a Web based User Interface UI for all configuration management For more information about configuring the base station refer to the RUGGEDCOM WIN Base Station User Guide associated with the installed software release ...

Page 36: ...Chapter 2 Installing the Base Station RUGGEDCOM WIN7023 Installation Guide 28 Configuring the Base Station ...

Page 37: ...ction 3 4 Mechanical Specifications Section 3 1 Power Supply Specifications Power Input Maximum Consumption 85 to 265 VAC 37 to 60 VDC 120 W Section 3 2 Radio and Modem Specifications Operating Frequency 2300 to 2400 MHz Wireless Communication Standard IEEE 802 16 2005 16e OFDMA Operating Mode Time Division Duplexing TDD Channel Bandwidths 3 5 MHz 5 MHz 7 MHz 10 MHz Frequency Resolution 250 kHz An...

Page 38: ...m Section 3 3 Operating Environment The RUGGEDCOM WIN7023 can operate under the following environmental conditions Ambient Operating Temperature 40 to 65 C 40 to 149 F a Ambient Relative Humidity 5 to 95 b Ambient Storage Temperature 40 to 65 C 40 to 149 F a Measured from a 30 cm 12 in radius surrounding the center of the enclosure b Non condensing Section 3 4 Mechanical Specifications Dimensions ...

Page 39: ...ion Guide Chapter 4 Dimension Drawings 31 Dimension Drawings NOTE All dimensions are in millimeters unless otherwise stated 727 7 767 7 52 8 118 2 240 0 270 0 102 0 Figure 20 RUGGEDCOM WIN7023 Dimensions without Mounting Bracket ...

Page 40: ...Chapter 4 Dimension Drawings RUGGEDCOM WIN7023 Installation Guide 32 270 0 601 0 290 0 756 2 80 0 478 0 7 0 641 0 73 0 43 0 43 0 195 8 223 0 Figure 21 RUGGEDCOM WIN7023 Dimensions with Mounting Bracket ...

Page 41: ...on 5 1 2 CSA Section 5 1 3 European Union EU Section 5 1 4 TÜV Rheinland Section 5 1 5 ISED Section 5 1 6 FCC Section 5 1 7 Other Approvals Section 5 1 1 MET Laboratories This base station meets the requirements of the following standards ANSI ISA 12 12 01 CSA C22 2 No 213 Nonincendive Electrical Equipment for Use in Class I and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Lo...

Page 42: ...rer que l emplacement est désigné non dangereux Section 5 1 2 CSA This base station meets the requirements of the following Canadian Standards Association CSA standards CAN CSA C22 2 No 60950 1 07 A1 2011 A2 2014 Information Technology Equipment Safety Part 1 General Requirements Bi National Standard with UL 60950 1 CAN CSA C22 2 No 60950 22 07 GI1 2012 Information Technology Equipment Safety Part...

Page 43: ... 1 5 ISED This base station is declared by Siemens Canada Ltd to meet the requirements of the following ISED Innovation Science and Economic Development Canada standard RSS 195 Wireless Communication Service WCS Equipment Operating in the Bands 2305 2320 MHz and 2345 2360 MHz Section 5 1 6 FCC This device has been tested and found to comply with the limits for a Class A digital device pursuant to ...

Page 44: ...derations and Laboratory Tests Method 509 4 Salt Fog Section 5 2 EMC and Environmental Type Tests The RUGGEDCOM WIN7023 has passed the following Electromagnetic Compatibility EMC and environmental tests EMC Type Test for IEC 61850 3 Standard Method Description Test Levels Climatic Environmental Conditions IEC 60068 2 1 IEC 61850 3 5 2 Low Temperature Operational 40 C 40 F 16 Hour Dwell IEC 60068 2...

Page 45: ...ethod Description Test Levels Climatic Environmental Conditions IEC 60068 2 1 IEEE 1613 4 1 1 Low Temperature Operational 40 C 40 F 16 Hour Dwell IEC 60068 2 2 IEEE 1613 4 1 1 High Temperature Operational 65 C 149 F 16 Hour Dwell IEC 60068 2 1 IEEE 1613 4 1 2 Low Temperature Storage 40 C 40 F 16 Hour Dwell IEC 60068 2 2 IEEE 1613 4 1 2 Low Temperature Storage 85 C 185 F 16 Hour Dwell IEC 60068 2 3...

Page 46: ...8 EMC and Environmental Type Tests Standard Method Description Test Levels Insulation IEC 60255 5 6 1 3 IEEE 1613 6 3 HV Impulse 5 kV IEC 60255 5 6 1 4 IEEE 1613 6 2 Dielectric Military Standard Tests Test Description Test Levels MIL STD 810F Salt Fog Method 509 4 ...

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