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Siemens OP17, Equipment Manual

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Siemens OP17 Equipment Manual Download Page 123

15-1

Equipment Manual OP7, OP17
Release 04/99 

Commissioning

The commissioning guide which follows explains the different steps that
have to be taken to commission the OP. Figure 15-1 shows the most impor-
tant steps for initial commissioning, recommissioning and normal operation
of the OP.

Download configuration data to OP

COM1/2

Switch the OP to download mode
during the startup phase 
(see chapter 15.2).

Switch on power supply of the OP

Initial Commissioning

No configuration/firmware
exists on the OP.

Recommissioning

The OP already contains a
configuration but you want to
change the configuration or
use a new one.

Normal Operation

The OP is operated with the
loaded configuration.

Start screen or standby message

OP

ProTool

Figure 15-1 Commissioning Flowchart

Diagrammatic 
representation

15

Summary of Contents for OP17

Page 1: ...KA JAWNA Jana Dlugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS 6AV3617 1JC20 0AX1 COVER SIEMENS ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ... II Basic Functions 3 10 Part III Expanded Configurable Functions 11 13 Part IV Commissioning and Description of Devices 14 16 Part V Appendix A F Glossary Index Release 04 99 6AV3991 1AE05 1AB0 OP7 OP17 Operator Panel Equipment Manual SIMATIC HMI ...

Page 4: ...t the machine which is to accommodate this component is in conformity with the guideline 89 392 EEC Faultless and safe operation of the product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance SIMATIC is a registered trademark of Siemens AG Some of the other designations used in these documents are also registered trademarks th...

Page 5: ...n Commissioning Detailed information about the OPs and their maintenance Appendix A F Contains general tables and a list of the techni cal terms used in this manual The following conventions are used in this manual Motor off Text on the display of the OP is shown in typewriter style Variable Symbolic names representing variable values on the display are shown in italic typewriter style Screens Fun...

Page 6: ...TIC Customer Support Hotline Available worldwide at all times Johnson City Nuernberg Singapur Simatic Basic Hotline Nuernberg SIMATIC BASIC Hotline Johnson City SIMATIC BASIC Hotline Singapur SIMATIC BASIC Hotline Local time Mon Fri 8 00 to 18 00 Telephone 49 911 895 7000 Fax 49 911 895 7002 E Mail simatic support nbgm siemens de Local time Mon Fri 8 00 to 17 00 Telephone 1 423 461 2522 Fax 1 423 ...

Page 7: ... please use a modem with up to 28 8 kBaud V 34 capacity Set the parameters as follows 8 N 1 ANSI or dial for connection via ISDN x 75 64 kBit The abbreviations used in this equipment manual have the following mea nings AM Alarm message AS 511 Protocol of the PU interface to the SIMATIC S5 ASCII American Standard Code für Information Interchange CPU Central Processing Unit EEPROM Electrically erasa...

Page 8: ...iv Equipment Manual OP7 OP17 Release 04 99 Preface ...

Page 9: ... 2 3 2 Entering Values 3 6 3 2 1 Entering Numerical Values 3 7 3 2 2 Entering Alphanumeric Values 3 8 3 2 3 Entering Symbolic Values 3 11 3 2 4 Entering Timer Values 3 12 3 3 Help Text 3 14 4 Using the OP with Its Standard Functions 4 1 4 1 Operating Levels 4 1 4 2 Standard Screens 4 3 4 3 Branching in Standard Screens 4 5 5 Screens 5 1 5 1 Screen Entries 5 2 5 2 Selecting Screens 5 3 5 3 Editing ...

Page 10: ...ers upon buffer overflow 7 12 7 4 2 Deleting alarm and event messages via standard screens 7 13 7 4 3 Automatically Deleting the System Message Buffer upon Buffer Overflow 7 13 7 5 Printing Messages 7 14 7 5 1 Direct Message Logging 7 14 7 5 2 Printing the Message Buffer 7 15 8 Recipes 8 1 8 1 Creating and Editing Data Records 8 4 8 2 Copying Data Records 8 6 8 3 Transferring Data Records 8 7 8 4 ...

Page 11: ... 3 14 2 1 Connecting the Power Supply 14 4 14 2 2 Connecting a Configuration Computer 14 5 14 2 3 Connections to PLC 14 6 14 2 4 Loop Through Mode OP17 only 14 8 14 2 5 Connecting a Printer 14 9 15 Commissioning 15 1 15 1 Initial commissioning 15 3 15 2 Recommissioning 15 4 15 3 Start up Behavior 15 5 15 4 Testing the Configuration in OFFLINE Mode 15 6 15 5 Testing the Configuration in Conjunction...

Page 12: ... Manual OP7 OP17 Release 04 99 Part V Appendix A Brief Description of Standard Screens A 1 B System Messages B 1 C Technical Data C 1 D Interface Assignment D 1 E SIMATIC HMI Documentation E 1 F Siemens Worldwide F 1 ...

Page 13: ...Product Description 1 Functionality 2 Part I Introduction ...

Page 14: ...2 2 Equipment Manual OP7 OP17 Release 04 99 ...

Page 15: ...1 1 Configuration and process control phases Before an OP can go into service it has to be prepared for its job of visualizing data from the PLC i e it has to be configured As far as the PLC is concerned data areas used by the OP to communicate with the PLC have to be created in the memory The configuration for the OP is created on a computer PC PU using ProTool configuration software under Micros...

Page 16: ...able components the tags have to be configured and the static text for explaining the tags has to be entered for example Temperature Variable1 C of Furnace1 Here Temperature C of Furnace1 is the static text and Varia ble1 is the tag that is read from the memory area of the PLC You will find information on configuring the OP in the ProTool Lite User s Guide The Communication User s Guide provides i...

Page 17: ...erating temperature fill level speed and running time can illus trate the current machine state The OP7 and OP17 are Operator Panels with text based displays Accordin gly a screen on the display comprises text items which may include static text and current state values Screens may be combined on the OP in a directory You can use the directory to display print and edit screens Event messages are i...

Page 18: ...n a so called recipe Take orange juice for example Its production and bottling requires that orange concentrate and water be mixed in a certain ratio These values are stored as tags in a recipe Each recipe can be made up of several data records containing different va lues for the recipe The data can be edited in the OP transferred to the PLC and read out from the PLC In the OP the recipes are com...

Page 19: ...glish French Italian Spanish Russian Cyrillic characters A scheduler is a regularly recurring point in time i e hourly daily weekly annually at which a certain function is to be executed When a scheduler time is reached the configured bit is set in the interface area of the PLC and the configured function is executed The following functions are available Print alarm message buffer Print event mess...

Page 20: ...achinery directive EN 60204 The OP7 is available in the following versions OP7 PP OP7 DP and OP7 DP 12 The versions differ only in their communication options figure 1 2 shows the design of Operator Panel OP7 SIMATIC OP7 F1 F2 F3 F4 K1 K2 K3 K4 7 8 9 4 5 6 1 2 3 HELP 0 ESC ACK ENTER A B C D E F Display Function keyboard Numerical keypad Interface connections SHIFT HELP INS DEL SHIFT Figure 1 2 Des...

Page 21: ...tions for the various screens 22 keys for calling universally valid standard functions keypad arrow keys etc The OP7 operates without a battery and is therefore maintenance free Oper ating data are retained in a non volatile state in the flash memory on the OP 1 x RS232 TTY for connecting to the PLC computer printer 1 x RS422 485 for connecting to the PLC computer Maintenance free electronic fuse ...

Page 22: ...directive EN 60204 The OP17 is available in the following versions OP17 PP OP17 DP and OP17 DP 12 The versions differ only in their communication options figure 1 3 shows the design of Operator Panel OP17 2 B 4 D 7 0 1 A 8 5 E 3 C 9 6 F SIMATIC OP17 F1 F2 F3 F4 F5 F6 F7 F8 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 Display SHIFT HELP Function keyboard Numerical keypad Interface connect...

Page 23: ...ee Oper ating data are retained in a non volatile state in the flash memory on the OP The message buffer is backed up for several hours after the power supply is turned off The internal hardware clock has reserve power for several days after the power supply is turned off The OP17 can be optionally upgraded with a lithium battery The battery is not supplied with OP as a standard component 1 x RS23...

Page 24: ...1 10 Equipment Manual OP7 OP17 Release 04 99 ...

Page 25: ...buffer 256 Display event message buffer Print event message buffer Delete event message buffer Alarm messages Number 499 999 g Length characters 80 Display Print Display alarm message texts Number of entries in alarm message buffer 256 Display alarm message buffer Print alarm message buffer Delete alarm message buffer Message acquisition Time of occurrence Date Time g q Message event Arrive Depart...

Page 26: ...r 99 p Display Print Recipe entries per recipe 99 Recipe memory size kbytes 4 20 Data records per recipe 99 Store retrieve data record in from OP Help text Length characters 320 Schedule times 48 Function keys Number 8 24 y Of which can be configured as soft keys 8 16 Integrated LEDs 4 16 Reports Diagnostics function STATUS FORCE VAR Loop through operation for con figuration computer Configurable ...

Page 27: ...s Mitsubishi FX Telemecanique Adjust and Uni Telway PP DP 12 PP DP 12 PP DP 12 PP DP 12 With the OP7 and the OP17 updated and newly created data are stored in a non volatile flash memory This means that current data are immediately available following an OP re start The flash memory cannot be accessed while data are being updated and the OP cannot be operated The update rate is determined by the t...

Page 28: ...2 4 Equipment Manual OP7 OP17 Release 04 99 ...

Page 29: ...General Operation 3 Using the OP with Its Standard Functions 4 Screens 5 Password Protection 6 Messages 7 Recipes 8 STATUS FORCE VAR with the OP 9 System Settings 10 Part II Basic Functions ...

Page 30: ...2 6 Equipment Manual OP7 OP17 Release 04 99 ...

Page 31: ...ocks System keys Numeric keypad and control keys Function keys figure 3 1 shows the keyboard of the OP7 by way of an example F1 F2 F3 F4 K1 K2 K3 K4 7 8 9 4 5 6 1 2 3 SHIFT HELP 0 ESC ACK ENTER A B C D E F Function keys Numeric keypad Control keys INS DEL System keys Figure 3 1 Keyboard of the OP7 Note Simultaneous pressing of more than one key may result among other things in erroneous input Keyp...

Page 32: ...r local function assignment or soft key has a screen specific local meaning The function of soft key can differ from screen to screen The following keys can be assigned local functions OP7 F1 to F4 and K1 to K4 OP17 F1 to F8 and K1 to K8 Two tier soft keys are particularly suitable for implementing binary states and machine functions for example ON OFF START STOP The system keys are used to make i...

Page 33: ... posi tion to the left SHIFT INS DEL Insert When entering values in a field with string format a space blank is inserted at the current position of the cursor All subsequent characters are moved one posi tion to the right HELP Display Help text Help If the HELP LED linked with this key comes on you can open a context sensitive Help text specifically ab out the screen currently displayed see chapte...

Page 34: ...el display of help text Cancel the display of help text to return to the previous display Reset while scrolling through messages Cancel scrolling through messages to reset the display to the current message Cancel Download mode Cancel Download mode as long as data are not being downloaded to the OP The OP acknowledges the abort by issuing a system message ENTER Move cursor Depending on the operati...

Page 35: ...n symbolic lists and calling of the extended character set see chapters 3 2 2 and 3 2 3 ESC ACK Inhibit alarm mes sages ESC ESC Download Loading of firmware and configuration is aborted and the system switches to Download mode It is possible to quit Download mode provided data are not being downloaded from the PC or PU to the OP ESC Overall Reset With this key combination you erase the configurati...

Page 36: ...configured values may be input as numerical values see chapter 3 2 1 alphanumeric values see chapter 3 2 2 symbolic values see chapter 3 2 3 timer values see chapter 3 2 4 4 Confirm your input with You can cancel any incorrect input by pressing The original value is then automatically reinserted in the field Insert the correct value and then enter the corrected value by pressing ENTER ENTER ESC 5 ...

Page 37: ...ied Digits that have already been entered are moved to the left pocket calculator format Exception Input fields for tags in KM format for instance when calling the functions Status Force Var are changed to left justified When input begins the old value does not disappear from the display completely but its bit pattern is overwritten one character at a time You move the cursor in this type of field...

Page 38: ... representation You enter the characters as follows Step Keys Description 1 Enter digits 0 9 If necessary press the Shift key beforehand to switch back from the alphanumeric to the numeri cal key assignment The Shift LED goes out SHIFT Enter letters A to F A F SHIFT Switch to the alphanumeric key as signment The Shift LED comes on If you enter several letters consecutively the Shift Lock setting r...

Page 39: ...e position to the right If the maximum possible number of characters is exceeded the OP over writes the last character with each additional input If you have made a mistake when entering characters in a field the following options are available for making corrections before you apply the input Incorrect input Remedy Using keys Character in correct Switch to the alphanumeric key as signment The Shi...

Page 40: ...he characters being moved from right to left INS DEL Character too few Switch to the alphanumeric key as signment The Shift LED comes on Insert a space at the cursor position The existing input starting from the cursor position is moved to the right Overwrite the space SHIFT INS DEL You want to enter Fig 05 You do so by carrying out the following steps Key Display SHIFT SHIFT F 0 5 ENTER Apply inp...

Page 41: ...s To do so proceed as follows Step Keys Description 1 Activate selection list SHIFT The Shift LED comes on The selection list with the configured symbolic inputs is activated 2 Select input Move cursor line by line 3 Apply input or ENTER The value that belongs to the se lected input becomes valid The selection list is deactivated cancel input ESC The old value becomes valid again The selection lis...

Page 42: ...sually begin at the right edge i e they are right aligned Digits entered are moved to the left pocket calculator format Limits can be configured for input fields used to display timers A limit check is performed in these fields The values entered are only applied if they are within the limits configured If a value is entered that is not within these limits a system message is displayed After you h...

Page 43: ...s to right of decimal point Input example 1000 s 9990 s 0 10 s 0 1960 s 100 s 999 s 0 1 s 0 179 s 10 0 s 99 9 s 1 100 ms 1 1 s 0 78 5 s 78 s 0 01 s 9 99 s 2 10 ms 2 100 ms 1 1 s 0 9 54 s 9 5 s 9 s SIMATIC S7 200 The time base is set automatically in the PLC program as soon as the ti mer is selected The program always operates with a timer value in milli seconds You have already specified in the co...

Page 44: ...g ured help text can be output by pressing the HELP key on the OP If the cursor is positioned in an input field or in an I O field for which help text is available lit LED the help text is output by pressing the HELP key Pressing the HELP key a second time displays help text associated with the screen entry if configured If the HELP key is pressed in a field for which help text is not available he...

Page 45: ... message level if a system message or an alarm message is waiting to be displayed a start screen has not been defined in the configuration In this case the OP displays the standby message refer to section 7 1 1 Screen level At the screen level functions are chosen serviced and executed If a start screen has been defined in the configuration the OP changes to screen level after it starts up and cal...

Page 46: ...ly whenever a system message or an alarm message is waiting to be displayed The OP then changes to message level to display the message You cannot exit from the message level while a system message or unacknowledged alarm message is being displayed The display of an unacknowledged alarm message is indicated on the OP by flashing of the alarm message and the ACK LED icon Press key ACK to acknowledg...

Page 47: ...ere If you still have not created any screens of your own the directory will be empty Data records At this point you can set up edit and print data records You can also transfer data records from the OP to the PLC and back Status tag At this point the PU function STATUS VAR is called you can use it to display PLC operands Force tag At this point the PU function FORCE VAR is called you can use it t...

Page 48: ...4 4 Equipment Manual OP7 OP17 Release 04 99 Figure 4 2 Screen Hierarchy of Standard Screens for the OP7 and OP17 ...

Page 49: ...ines include a different number of text elements of the current entry These text elements show the name of other standard screens to which you can branch by using the assigned soft keys Using the soft keys beneath the symbols and you can move the dis played screen segment of the current screen You branch to the next screen by pressing the soft key beneath the appropriate text indicating the name o...

Page 50: ...ring configura tion Use the horizontal scroll function and if the required screen segment is not within the visible display area Functions are called by means of the soft keys assigned to them during con figuration As protection against unauthorized use a password having a specific pass word level has to be entered first for some functions refer to chapter 6 Selecting screens Calling functions ...

Page 51: ...e of this is shown in figure 5 1 Furn1 temp 80 C Furn1 cont 1200 l Furn2 temp 78 C Valv2 press normal Figure 5 1 Example of Process Values Grouped by Subject on a Screen Every screen contains a title optional maximum number of characters display width minus 3 max 99 entries a return destination reached by pressing Possible return destinations are the message level another screen a directory the po...

Page 52: ...e configuration defines the intervals at which PLC values are updated i e read again from the PLC and displayed With large screens containing more than 159 actual values or setpoint actual values partial screen updating is automatically enabled To enhance per formance only those values are updated which are currently present on the display This may mean that an older value is briefly displayed whe...

Page 53: ...1 Depending on the action you want to take call on of the two standard screens Screens Edit or Screens Print The screen directory is shown It contains only screens which were included in the directory during configuration for example 09 Fill level 14 Parameter_A 15 Parameter_B 17 Report 2 Select a screen 3 Confirm selection ENTER Depending on the standard screen called in step 1 the screen you sel...

Page 54: ...ec tion 3 2 4 After confirming your input position the cursor again if neces sary to perform further modifications 5 Terminate editing ESC 5 4 Printing Screens To output a screen to a connected printer proceed as follows Step Procedure 1 Select the screen you want to edit as described in section 5 2 The screen directory is displayed but not when selecting by means of a function key or a PLC job in...

Page 55: ...iven the authority to execute functions of this password level and functions from lower levels At this level the lowest in the hierarchy functions are assigned which when executed have no or little effect on the course of the process these are nor mally calls of functions not having input options for example viewing mes sage buffers You do not have to enter a password to call a function of passwor...

Page 56: ... on the OP The password must be a minimum of 3 and a maximum of 8 characters long It can be made up of digits and the characters A to F Leading zeros are not permissible The standard screen Edit Password offers you the following functions logging in and logging out on the OP login logout changing and deleting passwords viewing the password list Supervisor password Format Standard screen ...

Page 57: ...irm your input by pressing or cancel the input by pressing ENTER ESC If the password is valid the standard screen is exited If the password is invalid you can either repeat your input or cancel If a higher password level than the one currently valid is required for operat ing a function key soft key or an input field the OP automatically prompts you to enter a suitable password beforehand If you d...

Page 58: ... Login The password list contains all the passwords configured on the OP The su pervisor password is also displayed The table below shows how you open look through and exit the password list figure 6 1 demonstrate what a password list looks like Step Procedure Result 1 Select the standard screen Password processing Edit The password list appears on the display 2 You can use the cursor keys to scro...

Page 59: ...ssign a password and password level proceed as follows Step Procedure Result 1 Select the line for the password entry in the password list The cursor is positioned on the first character of the field in which the password is to be entered 2 Enter a password that does not already exist and con firm it by pressing ENTER The cursor jumps back to the first character of the input field 3 Position the c...

Page 60: ...tep Procedure Result 1 Select the line in the password list that contains the password entry to be changed The cursor is positioned on the first character of the field in which the password is to be entered 2 Overwrite the old password with the new one and confirm you input by pressing ENTER The cursor jumps back to the first character of the input field 3 Position the cursor in the field for the ...

Page 61: ...in their own mes sage buffers The messages stored in the buffers can be shown on the display and printed out on the printer in the form of a log Event and alarm messages can have the following events Arrive identifies the occurrence or arrival of the message Depart cause of the message is no longer available Acknowledged alarm messages only Message has been noticed and confirmed by the operator or...

Page 62: ...messages for example Motor temperature too high or Valve will not open Due to their critical nature alarm messages have to be acknowledged In do ing so the operator confirms that he has noticed the alarm message Messa ges can also be acknowledged by the PLC Apart from status messages information on operation can also be configured as event or alarm messages If for example a machine operator wants ...

Page 63: ... not tags Alarm and event messages are written to alarm and event buffers respective ly on the OP when they arrive The message buffer of the OP can store up to 256 events Events are the arrival of a message acknowledgment of a message departure of a message The following details are entered in the buffer in chronological order incident of events arrival departure and achnowledgement message number...

Page 64: ... alarm messages are waiting to be displayed after one has been acknowledged the next one is shown which similarly has to be acknowledged If no more alarm messages are waiting to be displayed the OP reverts to the operating level from which it branched to the message level to display the alarm messages During configuration you can combine several alarm messages to form an acknowledgement group In t...

Page 65: ... 335 After that this message will not be displayed until the next time the OP starts up Inhibited alarm messages are no longer inserted into the alarm buffer from the time of inhibition either They are stored in the alarm buffer only from the time they first occur until such time as the display is inhibited Note The alarm message inhibit function should be used only during the commis sioning phase...

Page 66: ...ge is not automatically canceled after a short while you can do so manually by pressing this system key ESC Display of a non serious system message can also be canceled automatically when a configured display time has expired A list of possible system messages and their explanations will be found in the appendix B of this manual Display of system messages with the exception of internal errors 7xx ...

Page 67: ...ether output of event and alarm messages was config ured Message priorities of 1 low to 4 high can be set within event and alarm messages in the configuration according to their importance If several messages of the same display priority exist simul taneously they are displayed according to their message priorities those with the highest message priority being shown first and those with the lowest...

Page 68: ...dby message If there is no system message the alarm and event messages having the high est priority are displayed simultaneously one on top of the other On the OP17 two event messages and two alarm messages are displayed with the 8 x 40 representation 7 2 2 Scrolling through Waiting Messages at Message Level If there are neither system messages nor unacknowledged alarm messages you can scroll at m...

Page 69: ...Event and Alarm Message Text Irrespective of the current contents of the event or alarm buffer all config ured event and alarm message text can be shown on the OP To do so pro ceed as follows Step Procedure 1 Choose the standard screen Alarms Text to display alarm messages or Events Text to display event messages 2 By using the arrow keys you can now scroll through the list of configured message t...

Page 70: ... off or following an interruption of the power supply OP17 The data in the message buffers remain stored for several hours when the OP17 is turned off or following an interruption of the power supply Select the corresponding standard screen Alarms View Events View System settings SysMsg The messages contained in the message buffer are displayed in the message list on the OP They contain the follow...

Page 71: ...the message selected Deselects the message text and returns to the message list Scroll through the message list In order to gain an overview of the sum of all alarm and event messages in the buffer and of the number of alarm and event messages still queued select the appropriate standard screen Alarms Number Events Number Cursor keys Viewing number of messages in alarm message buffer or event mess...

Page 72: ...re sponding standard screen Alarms Overflow Events Overflow If the alarm or event message buffer has insufficient space to accept any more message events message events are automatically deleted until the spe cified remaining buffer capacity is reached Deletion is carried out in the fol lowing order The oldest departed messages For departed event messages the message events arrival and departure a...

Page 73: ...he type of message you want to delete choose one of two standard screens Alarms Delete for alarm messages or Events Delete for event messages 2 Press to delete buffer to not delete buffer ESC ENTER 7 4 3 Automatically Deleting the System Message Buffer upon Buffer Overflow If the system message buffer is completely full the oldest message is deleted automatically from the buffer when another syste...

Page 74: ...unction up to 16 messages are stored temporarily Temporary storage of the messages for the message log is independent of the message buffer concerned You can activate and deactivate direct message logging online at the OP via the standard screen System Settings Printer You do this by selecting the symbolic input field Message log in the list of parameters and setting the value ON or OFF The table ...

Page 75: ...messages contained in the buffer of the type of message concerned are printed in ascending message number order If a message occurs more than once it is slotted according to time related subcriteria Choose the standard screen Alarms Print to print alarm messages or Events Print to print event messages The default setting is Chronological The default setting can be modified du ring configuration A ...

Page 76: ...7 16 Equipment Manual OP7 OP17 Release 04 99 ...

Page 77: ...nt data Recipes assigned data are re ferred to as data records Data records are stored in the OP This saves memory space in the PLC Orange nectar orange drink and orange juice are to be produced using the same bottling station at a fruit juice plant The mixing proportions are differ ent for each drink but the ingredients are always identical The production details are configured in this example as...

Page 78: ...ent data record for each type of drink Name Orange Water Sugar Flavoring Drink 90 l 10 l 1 5 kg 200 g Entries of the recipe Mixture Nectar 70 l 30 l 1 5 kg 400 g Juice 95 l 5 l 0 5 kg 100 g Data record 1 Data record 2 Data record 3 All data records are stored in the OP Only the data record which is active at the moment is stored in the PLC This saves memory space in the PLC A recipe is identified ...

Page 79: ... the recipe directory under its recipe number and its recipe title The OP offers a transfer screen for transferring data records from the OP to the PLC and back Transfer a data record to the PLC when required by the PLC The data record in the PLC can be overwritten by another data record stored on the OP The active data record can also be transferred from the PLC to the OP and stored on the OP Not...

Page 80: ...edited in the data record directory Note You can have the recipe title displayed by paging up in the first entry 4 Position cursor on the value to be changed 5 Enter numeric or symbolic value 6 Confirm the value If you want to change more values position the cursor in the input field of the next entry and change the value there 7 To conclude editing data records after the last modified value has b...

Page 81: ... record number and if necessary a new data record name before saving the data record Proceed as follows Step Procedure 1 Position cursor in the field for the data record number Enter the number and confirm 2 Position cursor in the field for the data record name Enter the name and confirm The data record name may not exceed 12 characters The next time you call the data record directory you will fin...

Page 82: ... you want to change later Step Procedure 1 Call the data record to be copied via the standard screen Record Edit 2 Instead of changing a value in the data record exit the displayed data record again immediately by pressing When the standard screen is exited you will be asked whether you want to save the data record regardless of whether values have been changed or not ENTER 3 Position cursor in th...

Page 83: ...eady existing data record on the OP The transfer screen is called via Record Transfer It is shown below No of the source data record No of the destination data record Only with SIMATIC S5 The recipe data record active in the PLC Recipe number selected on the OP 1 2 3 4 Source Dest Juice Accept PLC OP 1 3 2 4 Figure 8 2 Transfer screen Example OP7 The data record numbers for the source data record ...

Page 84: ...r the transfer under data record number 22 If data record number 22 already exists it can be overwritten or not if requested OP OP Transfer i e copying Source Destina tion Description 33 44 Source data record 33 is an already existing data record on the OP which is to be copied as data record 44 If data record number 44 already exists on the OP it can be overwritten or not if requested Note Symbol...

Page 85: ...ending on the direction of transfer desired enter the appropriate source number see examples and confirm 4 Position the cursor on the Destination field Depending on the direction of transfer desired enter the appropriate destination number see examples and confirm 5 Position the cursor on the Accept field and confirm transfer During the data transfer an asterisk is indicated in the acceptance fiel...

Page 86: ...d still continues to be active in the PLC Proceed as follows to delete data records Step Procedure 1 Select Record Edit in the standard screen 2 Select the desired recipe from the recipe directory 3 Using the cursor keys select the data record to be deleted from the data record directory 4 Press INS DEL 5 To delete Press To not delete Press ESC ENTER 6 Repeat steps 3 and 4 as necessary If only one...

Page 87: ...his means that PLC operands can be edited directly on the OP without having to connect a programming unit PC to the PLC You can use STATUS VAR to display the status of operands of a SIMATIC S5 S7 M7 You can use FORCE VAR to control operands of a SIMATIC S5 S7 M7 by modifying their tag values and transferring them back to the PLC After calling the STATUS VAR and FORCE VAR functions the OP prompts y...

Page 88: ...splay for the SIMATIC S5 on the OP17 8 x 40 repre sentation Figure 9 2 shows the display for the SIMATIC S7 M7 on the OP7 DB34 ADR122 KM 00010010 00110100 T 1 KT 3 4 s Value field Format field Numbers field Operand field Updating in progress Figure 9 1 Display of PLC Operands for SIMATIC S5 OP17 8x40 representation DB34 ADRxx INT 999 Operand field Format field Value field Updating in progress Figu...

Page 89: ...ift Lock mode is de activated at the same time ENTER Step Procedure 1 Go to the numbers field using 2 Enter in the numbers field the number of the operand you want to display or modify by means of the keypad and confirm it by pressing ENTER 3 Modify the default data format using SHIFT Refer to the table at the end of this chapter for the valid S5 S7 M7 operands and data types Displaying PLC operan...

Page 90: ...in a value field not KM containing at least one character use INS DEL to delete the character at the cursor location When you have finished editing the operand list the values on the PLC have to be updated This is not done immediately after an individual value has been entered Not until you press the Enter key again after entering the final value is updating of all the new values explicitly initia...

Page 91: ... KM AW KM KS KY KT EW KT KC Z KH KM KC Output only T KH KM KT Output only SIMATIC S7 200 VW CHAR INT EW INT WORD AW WORD REAL BOOL MW BOOL STRING T TIMER Z COUNTER SIMATIC S7 300 400 DB M CHAR INT WORD REAL BOOL STRING TIMER COUNTER E PE A PA CHAR INT WORD REAL BOOL STRING T TIMER Z COUNTER ...

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Page 93: ...n the separate languages online at any time After switching over all language dependent text is displayed in the new language The following languages are available for OP7 and OP17 German English French Italian Spanish Russian Cyrillic characters To choose another language proceed as follows Step Procedure 1 Choose the standard screen System settings Language 2 Select the language you require by m...

Page 94: ...nfigured for printouts on the connected printer can be modified by means of a standard screen In this instance you can set the following characters per line parameter values 20 40 or 80 lines per page parameter values 60 to 72 message log ON OFF When message logging is active ON each message event arrival and de parture for alarm messages also acknowledge is printed out When set to OFF message log...

Page 95: ...the OP Step Procedure 1 Choose the standard screen System settings Dat Time Use the arrow keys to move the cursor from the date field to the clock field and back again To move the arrow keys within the input field for the date or time activate Shift Lock mode beforehand so that the LED is on Change the day of the week using a symbolic input and the date and time of day by means a numeric input SHI...

Page 96: ...ss the key The SHIFT LED lights SHIFT 2 Press the key to set the contrast to the value you require 3 Press the key The SHIFT LED is off SHIFT LCD display contrast can also be adjusted by means of a standard screen To do so proceed as follows Step Procedure 1 Choose the standard screen System settings Language 2 Move the cursor to Contrast 3 Select the contrast value you require by means of symboli...

Page 97: ...e to operate the OP in download mode While the OP is being commissioned troubleshooting or optimization of the PLC program is often necessary For this purpose the PU or PC can be con nected to the second interface of the OP17 in Loop Through mode This way it is possible to communicate between PC PU and the PLC through the OP17 For the restrictions which have to be taken into account in Loop Throug...

Page 98: ...10 6 Equipment Manual OP7 OP17 Release 04 99 ...

Page 99: ...Process Dependent Operator Guidance 11 Schedulers OP17 only 12 Controlling the OP from the PLC 13 Part III Expanded Configurable Functions ...

Page 100: ...10 8 Equipment Manual OP7 OP17 Release 04 99 ...

Page 101: ...one screen entry only This makes it possible for the operator to initiate functions as and when required by the situation When the assignment of function keys may vary from screen entry to screen entry the keys are referred to as soft keys The following keys can be assigned as soft keys on the different devices OP7 The two tiers of keys F1 to F4 and K1 to K4 of the function keyboard may be configu...

Page 102: ...r OP7 Function keys K1 to K4 are all provided with a green LED OP17 Function keys K1 to K16 are all provided with a two color LED red green Convenient operator prompting can be implemented by means of the option of activating the LEDs on function keys refer to Chapter 13 A bit can be configured in a tag for every soft key This insures that a bit is set in the PLC when a soft key is pressed In this...

Page 103: ...f soft keys and config ured cross jump destinations Branching from entries of different screens to one and the same screen is possible figure 11 1 Cross jumps are not re stricted to screen level but can branch to the message level too Another feature that is configured is the picture you want to have displayed on the OP as your start screen Figure 11 1 Principle of a Screen Hierarchy An overview i...

Page 104: ... The bottles are conveyed on a belt Before being filled they are checked for breakages After they have been filled the bottles are capped labeled and transferred to pallets The configured basic screen could look for example on the OP7 display like the one shown in figure 11 2 It consists of static text only Unit 1 Mix Bottle Figure 11 2 Start Screen of the System Example The screen segment on the ...

Page 105: ...ns static text and two output fields Tank Contents and Set Temperature as well as an input field Valve Position The position of the tank valve can be set in the input field by means of a symbolic value input for example OPEN or CLOSED Tank2 Contents 371 liters Temp 17 0 C Valve OPEN Figure 11 4 Screen with Input and Output Fields Example ...

Page 106: ...11 6 Equipment Manual OP7 OP17 Release 04 99 ...

Page 107: ... at which a certain function is to be executed Up to 48 schedulers and their corresponding functions can be configured A scheduler is contained in a screen entry where it can be entered changed or deactivated when the screen is displayed When a scheduler time is reached the configured bit is set in the interface area of the PLC See User s Guide Communication for detailed information on the interfa...

Page 108: ...he input field contains the scheduler is deactivated Proceed as follows to set a scheduler time Step Procedure 1 Select input field You can use the cursor keys to switch between scheduler type and day of the week field and date field and time field 2 Enter scheduler time Date and time are entered via the system keyboard Activate the SHIFT LOCK combination to control the cursor within the input fie...

Page 109: ...e to be configured on the PLC in the Communication User s Manual The LEDs on the function keys of the OP can be driven from within the PLC This means it is possible to signal to the operator by means of a lit key LED that it is advisable to press a specific key in a certain situation For LED control it is necessary to create an LED image on the PLC In the configuration two bits are assigned to eve...

Page 110: ...rd bits The bit re mains set for as long as the corresponding key is pressed The bit is reset when you release the key Owing to the evaluation of this data area the operator s attention can be drawn to the wrong operation of a key for example by means of an error message Transfer of date and time can be initiated from the OP by means of a PLC job in order to synchronize the OP and PLC By creating ...

Page 111: ...Installation 14 Commissioning 15 Device Description 16 Part IV Commissioning and Description of Devices ...

Page 112: ...13 4 Equipment Manual OP7 OP17 Release 04 99 ...

Page 113: ...solutely dry The OP was subjected to function testing before being supplied to you Should a fault occur for all that please enclose a precise description of the fault on returning the OP To prevent the OP from overheating in operation the device must not be exposed to direct sunlight this simultaneously prevents fading of the foil front and the ventilation slits in the device housing must remain f...

Page 114: ...of the front panel before it is finally fixed in position 2 Insert the retaining hooks of the screw type clamps enclosed with the OP into the corresponding mounting locations in the housing of the OP You require four screw type clamps for the OP7 and five for the OP17 3 Tighten the OP from behind in the front panel using a screw driver Note Make sure that the gasket fits properly on the front plat...

Page 115: ...se only shielded cable for all signal connections Screw down or lock all plug connections Do not install signal lines in the same cable ducts as high voltage lines Siemens AG accepts no responsibility whatsoever for malfunctions and damage arising from the use of self made cables or cables from other manufacturers The OPs have polarity reversal protection This does not work if there is al ready a ...

Page 116: ...n of the screw type terminals on the OP7 and OP17 OP7 OP17 terminal block Figure 14 1 Connecting the Power Supply View of Underside of OP Caution With a 24 V supply make sure the extra low voltage is isolated safely Use only power supplies complying with ICE 364 4 41 or HD 384 04 41 DE 0100 Part 410 The voltage supply must be within the permissible voltage range for the device in question see chap...

Page 117: ...le for the connections shown in the figure refer to the ST80 1 catalog IF2 RS232 TTY active 1 2 TTY passive RS232 TTY RS232 converter COM1 2 25 pin COM1 25 pin COM2 9 pin PC PG 7xx Operator Panel OP17 IF1 A OP7 1 Not with OP7 DP and OP17 2 Do not use the converter cable from Siemens for connecting via TTY since OP7 DP and OP17 do not supply 20 mA COM1 2 9 pin PC RS232 Figure 14 2 Connection Config...

Page 118: ...face SI 2 RS232 9 25 pin RS422 9 pin SIMATIC S5 TTY active CP523 TTY active RS232 TTY RS232 converter RS232 Other make PLCs RS422 RS485 RS422 RS485 CPU SIMATIC 500 505 PROFIBUS DP SIMATIC S7 M7 RS232 TTY 1 Not with OP7 DP and OP17 DP 2 Do not use the converter cable from Siemens for connecting via TTY since OP7 DP and OP17 DP do not supply 20 mA 3 Any PROFIBUS bus terminal except FSK 3 CP521 SI IF...

Page 119: ...signal is not required by the commu nicating peer The table shows the permissible settings for the DIP switch C i ti i Switch Position Communication via 1 2 3 4 RS422 RS485 OFF ON ON OFF PROFIBUS DP RTS at Pin 4 default ON OFF OFF OFF RTS at Pin 9 as PG OFF OFF OFF ON No RTS on connector OFF OFF OFF OFF You will find the interface assignments of the different OP versions in appendix D of this manu...

Page 120: ... functions are activated message on PU Status processing in progress for example for STATUS VAR FORCE VAR the following system message is displayed on the Operator Panel 340 Status in progress loop through mode the OP can no longer be operated communication between the OP and the PLC is stopped There is there fore little sense in evaluating error number 115 of the standard FB on the PLC in this pa...

Page 121: ...or simultaneous operation of a printer The PLC and printer in this case are operated with physically different interfaces For attaching Siemens printers there are standard cables available refer to Catalog No ST80 1 For other printers you have to use the cables supplied or specially manufactured ones You will find the pin assignments of the plug connectors in appendix D of this manual The OP makes...

Page 122: ... Online mode You will find the requisite printer settings in the User s Manual for your printer You can configure headers and footers for the print functions in various con figurations and text with different attributes for example underline italics The text attributes have to be stored in ProTool for the different printers under System Printer Settings by using different control characters Settin...

Page 123: ...d configuration data to OP COM1 2 Switch the OP to download mode during the startup phase see chapter 15 2 Switch on power supply of the OP Initial Commissioning No configuration firmware exists on the OP Recommissioning The OP already contains a configuration but you want to change the configuration or use a new one Normal Operation The OP is operated with the loaded configuration Start screen or...

Page 124: ...d when an OP is connected Compression modifies the absolute ad dresses of the blocks in the program memory As the OP reads the ad dress list only during start up it does not detect any address modifica tions and accesses the wrong memory areas If compression is inevitable during routine operation turn off the OP prior to compression Do not disconnect while circuit is live unless location is known ...

Page 125: ...ecks the link to the PC or PU If a link is not available or if it is not functioning properly the OP issues a corresponding error message If the link is in order downloading of the configuration from the PC or PU is initiated to the OP As long as data are not being downloaded to the OP you can cancel Download mode by pressing ESC 1 Switch on the power supply before you connect the OP to the config...

Page 126: ...wnloaded from the PC PU ESC 4 Start the download operation to the OP on the PC or PU The OP checks the link to the PC or PU If a link is not available or if it is not functioning properly the OP issues a corresponding error message If the link is in order downloading of the configuration from the PC or PU is initiated to the OP In doing so the present configu ration on the OP is overwritten by the...

Page 127: ...uration on the OP the OP switches auto matically to Download mode Download mode Initialization Establish connection to PLC Start screen or standby message The OP then performs various internal initializations In this start up phase the OP attempts to establish a connection to the PLC If communication is not possible for example because the ca ble to the PLC has not been inserted the OP displays a ...

Page 128: ...E mode tags are not updated Step Procedure 1 Switch the OP to OFFLINE mode using the standard screen System settings OPMode 2 Check all configured screens for proper display 3 Check the screen hierarchy 4 Check the input fields 5 Test the soft keys 6 Check the different items of message text 7 Test the function keys If errors occur when you perform the tests you must download the configura tion ag...

Page 129: ...e 4 Switch the OP to ONLINE mode by means of the standard screen System settings OPMode You can now test all items in your configuration for which communication with the PLC is necessary Depending on the configuration this might be event and alarm messages buffers for event messages and alarm messages print functions automatic message printout screen selection etc The OP17 has the built in loop th...

Page 130: ...When the OP is connected to SIMATIC S7 this LED indicates that communication between the OP and the PLC over PROFIBUS DP is OK by lighting up constantly If the LED is constantly OFF communication is disturbed The LED can be used for rapid diagnosis of any problems that might occur during communication Figure 15 2 Location of the Bus Fault LED at the Rear of the OP Bus fault LED ...

Page 131: ...ion This chapter describes the versions dimension drawings and connection elements of Operator Panels OP7 and OP17 16 1 OP7 134 170 180 144 116 5 The OP7 requires the following mounting cutout WxH 135 1 mm x 171 1 mm In this chapter Dimensions Mounting cutout 16 ...

Page 132: ...mmunication Options Featured by Different OP7 Versions Connections OP7 PP DP DP 12 SIMATIC S5 AS511 TTY FAP TTY RS232 PROFIBUS DP up to 1 5 MBd PROFIBUS DP up to 12 MBd IF 1A IF 1A IF 1B IF 1A IF 1A IF 1B IF 1B SIMATIC S7 M7 PPI MPI PROFIBUS DP up to 1 5 MBd PROFIBUS DP up to 12 MBd IF 1B IF 1B IF 1B IF 1B IF 1B IF 1B IF 1B SIMATIC 500 505 RS232 RS422 RS485 IF 1A IF 1B IF 1A IF 1B Other PLCs RS232...

Page 133: ...16 3 Equipment Manual OP7 OP17 Release 04 99 16 2 OP17 230 194 204 240 132 The OP17 requires the following mounting cutout WxH 231 1 mm x 195 1 mm Dimensions Mounting cutout ...

Page 134: ...f the OP17 Table 16 2 Communications Options Featured by Different OP17 Versions Connections OP17 PP DP DP 12 SIMATIC S5 AS511 TTY FAP TTY RS232 PROFIBUS DP up to 1 5 MBd PROFIBUS DP up to 12 MBd IF 1A IF 1A IF 1B IF 1B IF 1B IF 1B IF 1B SIMATIC S7 M7 PPI MPI PROFIBUS DP up to 1 5 MBd PROFIBUS DP up to 12 MBaud IF 1B IF 1B IF 1B IF 1B IF 1B IF 1B IF 1B SIMATIC 500 505 RS232 RS422 RS485 IF 1A IF 1B...

Page 135: ...ng strips you are in a position to customize the function keys on your OP for a given system Two labeling strips are provided for the OP7 and three for the OP17 Label ing strips should be replaced only when the OP has been disassembled To replace labeling strips proceed as follows 1 Remove from the OP the labeling strips you wish to replace 2 Insert the new strips from the rear of the OP into the ...

Page 136: ...r replacement Protect the labeled side with transparent adhesive tape In this way you prevent the labeling from being worn out prematurely Make labeling strips from transparent foil so that the LEDs on function keys remain visible Use a printer or a smudge proof pen to label the foil Cut strips as shown in the examples illustrated in figures 16 4 OP17 and 16 5 OP7 Key area for labeling Transparent...

Page 137: ...g Strips for the OP7 Together with the ProTool configuration software in the PROTOOL UTILITY folder the Word files SLIDE_07 DOC and SLIDE_17 DOC are supplied The files contain formatted samples of the labeling for function keys on the OP7 and OP17 This means that you can readily edit and print your own labeling strips File ...

Page 138: ...Under normal operating conditions the battery has a typical lifetime of approximately four years The discharge degree of the battery is not moni tored by the OP17 To install the battery proceed as follows Step Procedure 1 Remove the cover of the battery compartment at the rear of the OP17 2 Insert the battery into the holding fixture The snap in plastic supports hold the battery in its compartment...

Page 139: ...on S Dead lithium batteries are classified as hazardous waste and must be disposed of accordingly Wrap each battery separately in a sealed plastic bag before disposing of it along the approved lines 16 5 Maintenance Operator panels OP7 and OP17 are designed for low maintenance operation Maintenance of the OPs is limited to S regular cleaning of the keyboard membrane and the display S changing the ...

Page 140: ...16 10 Equipment Manual OP7 OP17 Release 04 99 ...

Page 141: ...Brief Description of Standard Screens A System Messages B Technical Data C Interface Assignment D SIMATIC HMI Documentation E Siemens Worldwide F Part V Appendix ...

Page 142: ...P 12 Equipment Manual OP7 OP17 Release 04 99 ...

Page 143: ... and queuing messages 0 Alarms Delete Delete all acknowledged and departed alarm messages from the buffer 6 Alarms Overflow Enable and disable a system message upon over flow of the alarm buffer 4 Alarms Text Display all text elements of alarm messages 0 Events View Display event messages in event buffer Display message text relating to a message selected in event buffer 0 Events Print Print event...

Page 144: ...ed when there is more than one message waiting 4 System settings SysMsg Display system buffer 0 System settings Language Select language 2 System settings Dat Time Set date and time 4 System settings Printer Set printer parameters 2 System settings IF1A RS232 IF1A TTY IF1B IF1A B IF2 OP7 only Set interface parameters OP17 only Set interface parameters 6 StatVAR Display S5 S7 operands 0 ForceVAR Di...

Page 145: ...Information message 4 Operator error 5 Other message 6 Configuration error 7 Internal error The message category enables you to identify the general area in which the cause of the fault is to be found Below you will find a selection of system messages listed together with details of under what circumstances they occur and where applicable how the cause of the fault can be eliminated Self explanato...

Page 146: ...mber of the error that has occurred and any variables referred to in the message Message Cause Remedy Please wait Mode change in progress or recipe function started Ready for trans fer Waiting for data from PU PC Data transfer Data transfer between PU PC and OP in prog ress Firmware not compatible The firmware can not be used for the current configuration EPROM memory failure Memory module defecti...

Page 147: ...g 11 Logging error Repeat data transfer after first chek king the physical connection if ne cessary 040 Driver error If FAP is set the character delay time setting may be too short Check physical connection with PLC Modify character delay time 041 Fault in connection with PLC Possible causes Fault on the transmission link e g connecting cable defective Incorrect interface parameters set on OP or o...

Page 148: ...mory area 201 Hardware fault on timer module Send unit for repair 202 Error reading date Send unit for repair 203 Error reading time Send unit for repair 204 Error reading day Send unit for repair 205 Printer not ready and internal storage of print jobs is no longer possible Make sure printer is ready or disable message logging 206 Printer not ready Print job placed in temporary storage Make sure ...

Page 149: ...ng buffer space 227 The alarm message buffer has overflowed If a printer is connected and buffer overflow has been configured the overflow messages will automati cally be printed out 229 No keyboard connected internal keyboard with ribbon cable 230 The minimum value is greater than the maximum value for variable limits Correct the limit settings 231 The minimum value is equal to the maximum va lue...

Page 150: ...mber specified does not exist on the selected screen 325 The FM NC MPI peer has no alarm messages buffer A node does not have the required functional capability 326 You have attempted to collect a recipe number other than the active recipe number from the PLC Select the appropriate recipe number 327 There is no recipe number when a recipe is selec ted Configure missing recipe or select a different...

Page 151: ...ent this enter correct minimum and ma ximum values 359 The CPU is in STOP mode System error message issued if S7 messages are not available 366 The mode you require is already active The CPU key operated switch is not set to RUN P The command is not supported by the CPU 367 Set PLC parameters are incorrect 368 Communication error S7 module error class and error number will be read out 369 The comm...

Page 152: ... configured lower li mit Enter a value that is greater than or equal to the specified value No limit is indicated for data of the type DOUBLE 410 Upper limit violated you have attempted to enter a setpoint that is above the configured upper li mit Enter a value that is less than or equal to the specified value No limit is indicated for data of the type DOUBLE 411 Illegal screen selection because i...

Page 153: ...fer 518 Interface module inserted and protocol configured do not match Change configuration and retransfer 520 Excessive number of saved returns has meant that maximum nesting level has been exceeded Go to Message Level by pressing ESC key if necessary 521 522 Screen can not be constructed or selected because there is not enough memory available Message 522 triggers a restart with memory opti miza...

Page 154: ...s ALARM_S returns error if OP logs on off CPU operating system out of date 600 Configuration error overflow warning at basic setting 1 601 Configuration error message logging at basic setting 1 602 Configuration of remaining buffer space incor rect Correct the remaining buffer space and retransfer configuration 604 Message does not exist Configure message 605 Process link is only configured symbol...

Page 155: ...cipe is not a recipe type fixed by COM TEXT If the fault is not corrected by perfor ming a restart please contact the SI MATIC Hotline 624 No recipe entries found Set up area pointers and retransfer configuration 625 Recipe number does not exist Reconfigure recipe 626 No setpoints have been configured g p 627 Internal error Configured keyboard block number too high Correct the block number 628 Rec...

Page 156: ...igured 20 Process link only created symbolically 21 Information text only created symbolically 22 Symbolic field only created symbolically 23 Fewer than 2 field texts configured for symbolic field 24 Current field type for symbolic field not configu red 25 Illegal data format for symbolic field only KF and KY permissible 26 Recipe setpoint configured with data format KC 33 Illegal data format for ...

Page 157: ...Configure an area pointer 651 Internal error There is not at least one data record for every re cipe If the fault is not corrected by perfor ming a restart please contact the SI MATIC Hotline 652 Configuration is not compatible with S5 Change configuration and retransfer If the fault is not corrected by perfor ming a restart please contact the SI MATIC Hotline 653 The configured user version numbe...

Page 158: ...s greater than 15 3 DB length is greater than 1024 4 DW is in data block header 5 Actual value not in send block 6 Setpoint not in receive block 7 Setpoint actual value not in receive block 8 Initial value not in send block 9 Data type is not DB 10 DB number is greater than 15 11 DB length is greater than 1024 12 DW is in data block header 13 Area is in wrong DB 14 Sum of data blocks too great x 1...

Page 159: ...s con nected connect a PLC 686 Too many variables 701 Internal error Incorrect assignment of head res when re ceiving variable 702 Job can not be executed Change interface or configure area pointer 703 Flash memory full Restrict the configuration 704 Incorrect CPU specified under PLC Parame ters Change configuration and retransfer 705 An acknowledged message can not be entered in the buffer becaus...

Page 160: ... message status when entering in alarm message buffer 720 Internal error Error reading messages from message buffer 721 Internal error Configuration message error 722 Internal error Incorrect mailbox type received OP15 OP5 723 Internal error OP5 more than 500 messages are specified in the area pointer lists Change area pointer list 724 Internal error Mailbox type not implemented 725 Internal error...

Page 161: ...l error Keyboard driver error 737 Internal error Too many keyboard assignment areas mailboxes being transferred to PLC 738 Internal error Mailbox type of received message is incorrect 739 Internal error Key acknowledgement received when message already acknowledged 740 Internal error Message status not permitted for first alarm event message 741 Internal error Buffer type different from event or a...

Page 162: ...a structure of other type of function screen In COM TEXT IHV recipes affected 754 Internal error Error in data structure of Average Statistics screen 759 Internal error Error group task ID does not exist 760 Internal error The message number for this error group does not exist 761 Internal error Communication Mailbox type of received mes sage is incorrect 762 Internal error Configuration error mes...

Page 163: ...ings General parameters 775 Internal error Data record memory full 776 Internal error Too many schedulers in transit 779 Internal error Internal error during MPI download possibly due to buffer problems Reset and repeat MPI download 780 Internal error Undefined error from communication with PLC 781 An Online Setter function has been incorrectly defined in ProTool 783 Internal error Error in NC mes...

Page 164: ...B 20 Equipment Manual OP7 OP17 Release 04 99 ...

Page 165: ...g depth 38 5 mm 50 mm Degree of protection front rear IP65 IP20 Weight approx 0 430 kg 0 960 kg OP7 OP17 Memory PP DP DP 12 PP DP DP 12 Flash memory for configuration data and data records 128 kbytes 256 kbytes OP7 OP17 Display PP DP DP 12 PP DP DP 12 Type LCD with LED backlighting Number of lines 4 4 or 8 configurable Characters per line 20 20 or 40 depending on number of lines Font size 8 mm 11 ...

Page 166: ... between two transients min 50 sec Power input at 24 V t pical 190 mA 340 mA typical max contin current 190 mA 240 mA 340 mA 390 mA Fusing internal external electronic fuse 1 6 A quick acting OP17 Buffering for OP17 PP DP DP 12 Internal Message buffer Hardware clock typ 1 day at 40 C 1 several days at 40 C 1 External backup battery 2 optional Type Voltage capacity Message buffer hardware clock Lit...

Page 167: ...P 12 Operating temperature vertical installation horizontal installation Transportation storage 0 C 50 C 0 C 35 C 25 C 70 C Relative humidity operation transportation storage 95 no dew 95 Shock resistance operation transportation storage 5 g 11 ms 25 g 6 ms Vibration operation transportation storage 0 075 mm 10 Hz 58 Hz 1 g 58 Hz 500 Hz 3 5 mm 5 Hz 12 Hz 1 g 12 Hz 500 Hz Max pressure difference fr...

Page 168: ...12 Static discharge contact discharge EN 61000 4 2 class 3 RF irradiation ENV 50140 class 3 Pulse modulation ENV 50204 900 MHz 5 MHz RF conduction ENV 50141 class 3 Burst interference EN 61000 4 4 class 3 OP7 OP17 Emitted interference PP DP DP 12 PP DP DP 12 RFI suppression level in accordance with EN 55011 class A ...

Page 169: ...D 2 to D 5 Table D 1 Interface assignment OP7 and OP17 OP version Interface OP7 PP OP7 DP OP7 DP 12 OP17 PP OP17 DP OP17 DP 12 IF1A D 2 D 2 D 2 D 2 D 2 D 2 IF1B D 3 D 4 D 5 D 3 D 4 D 5 IF2 D 2 D 2 D 2 Table D 2 Pin assignment 15 pin sub D socket Pin General RS232 TTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 n c n c GND 5 V GND RxD TxD CTS RTS RxD TxD TxD RxD 20 mA1 20 mA1 1 Not with IF2 Overview D 8 1 ...

Page 170: ... 3 4 5 6 7 8 9 n c GND 1 GND floating 5 V floating P24 In 1 Data B RTS2 Data A RTS2 Table D 5 Pin assignment 9 pin sub D socket Pin General PROFIBUS DP RS422 RS485 1 2 3 4 5 6 7 8 9 n c GND 1 GND floating 5 V floating P24 In 1 Data B RTS2 Data A RTS2 TxD B RxD B 2 TxD A RxD A 2 Data B Data A 1 Reserved for future use From current limited source 1A only 2 Can be switched by means of the DIP switch ...

Page 171: ...nsists of the following components User s Guides User s Manuals for Configuration software Runtime software Communication between PLCs and operating units Equipment Manuals for the following operating units MP Multi Panel OP Operator Panel TP Touch Panel TD Text Display PP Push Button Panel Online Help on the configuration software Start up Guides First Steps Overview of complete documentation The...

Page 172: ...s and func tions This documentation is valid for graphic display operating units ProTool Configuring Text based Displays User s Guide Configurers Provides information on working with the ProTool Lite con figuration software It contains information on installation basic principles of configuration a detailed description of configurable objects and func tions This documentation is valid for text bas...

Page 173: ...l OP7 OP17 Equipment Manual OP5 OP15 Equipment Manual TD17 Equipment Manual Commissioning en gineers Users Describes the hardware and general operation It contains installation and commissioning instructions operating unit description connecting the PLC printer and programming computer operating modes operation description of the standard screens supplied with the op erating unit and how to use th...

Page 174: ...as used for exchanging data between operat ing unit and PLC Other PLCs Online Help Programmers Provides information on connecting devices to PLCs such as Mitsubishi Allen Bradley Telemecanique Modicon Omron SIMATIC WinAC When the drives are installed the relevant Online Help is installed at the same time ProAgent for OP User s Manual Configurers Provides the following information about the ProAgen...

Page 175: ...Republic of Germany Aachen Augsburg Bayreuth Berlin Bielefeld Bonn Bremen Brunswick Chemnitz Coblenz Cologne Constance Darmstadt Dortmund Dresden Duisburg Düsseldorf Erfurt Essen Frankfurt am Main Freiburg Hamburg Heilbronn Karlsruhe Kassel Kempten Allg Kiel Laatzen Leipzig Lingen Magdeburg Mainz Mannheim Munich Münster Westf Nuremberg Osnabrück Regensburg Rostock Saarbrücken Siegen Stuttgart Ulm ...

Page 176: ...VO Ltd or Jolali Ltd Nicosia Czech Republic Siemens AG Brno Mladá Boleslav Prague Denmark Siemens A S Copenhagen Ballerup Finland Siemens Oy Espoo Helsinki France Siemens S A Haguenau Lille Seclin Lyon Caluire et Cuire Marseille Metz Paris Saint Denis Strasbourg Toulouse Great Britain Siemens plc Birmingham Walsall Bristol Clevedon Congleton Edinburgh Glasgow Leeds Liverpool London Sunbury on Tham...

Page 177: ...ica Katowice Warsaw Portugal Siemens S A Albufeira Coímbra Lisbon Amadora Matosinhos Porto Romania Siemens birou de consultatii tehnice Bukarest Russia Siemens AG or Mosmatic Moscow Siemens AG Ekaterinburg Slovak Republic Siemens AG Bratislava Slovenia Siemens d o o Ljubljana Spain Siemens S A Barcelona Bilbao Gijón Granada La Coruña Las Palmas de Gran Canaria León Madrid Málaga Murcia Palma de Ma...

Page 178: ...wana Siemens Ltd Mafekeng Egypt Siemens Technical Office Cairo Mohandessin Siemens Technical Office Alexandria EGEMAC S A E Cairo Mattaria Ethiopia Addis Electrical Engineering Ltd Addis Abeba Ivory Coast Siemens AG Abidjan Libya Siemens AG Branch Libya Tripoli Morocco SETEL Société Electrotechnique et de Télécommunications S A Casablanca Mozambique Siemens Liaison Office Maputo Namibia Siemens Pt...

Page 179: ...mpanies and Representatives of Siemens AG in America Argentina Siemens S A Bahía Blanca Buenos Aires Còrdoba Mendoza Rosario Bolivia Sociedad Comercial é Industrial Hansa Ltda La Paz Brazil Siemens S A Belém Belo Horizonte Brasilia Campinas Curitiba Fortaleza Pôrto Alegre Recife Rio de Janeiro Salvador de Bahia São Paulo Vitória Canada Siemens Electric Ltd Montreal Québec Toronto Chile INGELSAC Sa...

Page 180: ...ca Siemens Industrial Automation Inc Automation Division Alpharetta GA Numeric Motion Control Elk Grove Village Illinois Uruguay Conatel S A Montevideo Venezuela Siemens S A Caracas Valencia The following table lists all Siemens Companies and Representatives of Siemens AG in Asia Bahrain Transitec Gulf Manama Bangladesh Siemens Bangladesh Ltd Dhaka Brunei Brunei Darussalam Hong Kong Siemens Ltd Ho...

Page 181: ...ndu Oman Waleed Associates Muscat Pakistan Siemens Pakistan Engineering Co Ltd Islamabad Karachi Lahore Peshawar Quetta People s Republic of China Siemens AG Representation Beijing Guangzhou Shanghai Philippine Islands Maschinen Technik Inc MATEC Manila Qatar Trags Electrical Engineering and Air Conditioning Co Doha Saudi Arabia Arabia Electric Ltd Equipment Al Khobar Jeddah Riyadh Singapore Sieme...

Page 182: ...t Engineers Dubai Vietnam OAV Representative Office Hanoi Yemen Arab Republic Tihama Tractors Engineering Co Ltd or Siemens Resident Engineers Sanaa The following table lists all Siemens Companies and Representatives of Siemens AG in Australia Australia Siemens Ltd Adelaide Brisbane Melbourne Perth Sydney New Zealand Siemens Ltd Auckland Wellington Australia ...

Page 183: ...m specific basic settings messages and screens using ProTool configuration software D The time at which a message is withdrawn by the Programmable Logic PLC Function resulting in the contents of the display being changed for exam ple Display message level Display alarm buffer and Display screen Operating mode of the OP in which data are transferred from the Program ming Unit to the OP Time between...

Page 184: ...e deleted upon a buffer overflow H Output of display contents to an attached printer Additional configurable information about messages screens screen entries and selection fields L Operating mode of OP17 Includes normal operation and also permits com munication between the PU or PC and the PLC through the second interface of the OP17 This operating mode is possible only when the interface to the ...

Page 185: ... means of configuration and can range from 1 the lowest level to 9 the highest level Initiation of a function by the PLC S Form of display for associated process data which can be shown together on the OP and modified individually Element of a screen consists of text tags and soft keys Editing level of the OP at which screens can be viewed and manipulated Field for setting values of parameters one...

Page 186: ...Manual OP7 OP17 Release 04 99 Check on the status of the central processing unit and memories each time the supply voltage is applied Draws attention to internal conditions on the OP and the PLC Startup test System message ...

Page 187: ...1 scrolling 7 8 suppressing 7 4 unacknowledged 4 2 view A 1 Allen Bradley 2 3 Alphanumeric input example 3 10 Alphanumeric value input 3 6 3 8 Ambient conditions C 3 Arrived message 7 4 Arrow keys 3 4 5 3 AS511 connection 16 2 16 4 report 2 3 Assigning password 6 5 Assigning the password level 11 2 Assignment global 11 1 local 11 1 soft key 5 2 Automatic login on OP 6 3 Automatic printout 7 12 B B...

Page 188: ...16 2 Compatibility 1 7 1 9 Components screen 5 1 screen entry 5 2 Components of a recipe 8 2 Computer connecting 1 7 1 9 Configurable languages 2 2 Configuration 1 1 changing 15 4 computer 14 5 14 6 14 8 deleting 15 4 download 15 3 15 4 IF 1B interface 14 7 interfaces D 1 loading 4 1 15 3 replacing 15 4 testing 15 6 15 7 Configuration computer 15 3 15 4 Configuration phase 1 1 Configuration softwa...

Page 189: ...m messages A 1 character 3 3 event messages A 1 system message buffer 7 13 Delete key 3 3 Delete mode 3 3 Deleting alarm message 7 13 alarm message buffer 7 12 configuration 15 4 data record 8 3 event message 7 13 event message buffer 7 12 password 6 6 Departed message 7 4 Depth housing C 1 Design EMC 14 3 OP17 1 8 OP7 1 6 Design guidelines 14 3 Device description 16 1 DF1 report 2 3 Digits to the...

Page 190: ... messages Memory B 1 Errors internal B 2 ESC key 3 4 4 1 4 2 Escape key 3 4 4 1 4 2 Evaluation of screen number 13 1 Event buffer 7 3 Event message buffer deleting 7 12 printing 12 2 Event message text view 7 9 Event messages 1 3 4 3 7 2 delete A 1 deleting 7 13 display text A 1 max length 2 1 max number 2 1 number A 1 overflow A 1 print A 1 scrolling 7 8 view A 1 Events 7 3 indicating 7 1 Example...

Page 191: ... Help text LED 3 3 Hiding system message 3 4 system messages 4 2 Housing C 1 Humidity C 3 I I O fields 5 2 Identification of recipes 8 2 IF 1B interface configuring 14 7 switch 14 7 Image LED 13 1 Incorrect input canceling 3 6 Index password 6 5 Indicating events and states 7 1 Information asigning soft keys 5 2 Initial commissioning 15 1 15 3 Initialization 15 5 Initiating messages 7 2 Input canc...

Page 192: ...age A 2 Language changing 4 3 Language selection 10 1 Languages 1 5 LCD OP17 1 9 OP7 1 7 Technical Data C 1 LED 1 4 11 2 ACK 4 2 acknowledgment 3 3 alarm message unacknowledged 4 2 Bus Fault 15 8 color 13 1 driving 11 2 13 1 Help 3 3 help text 3 3 Shift 3 3 state 13 1 LED control 13 1 LED image 13 1 LEDs 1 9 number C 2 Left aligned input 3 9 Left justified input 3 7 Length message 7 8 Lifetime bac...

Page 193: ...mber of alarm messages 7 11 number of event messages 7 11 print 7 14 scroll message level 7 8 system messages 7 6 Mitsubishi 2 3 Mixed input 3 8 Mixing station 8 1 Mixture recipe 8 1 Modbus report 2 3 Mode 4 3 Loop through 10 5 Offline 10 5 Modes 10 5 Modify interface parameters 10 2 screen 5 4 Modify settings 4 3 Modifying parameters 10 2 Modifying printer parameters 10 2 Moisture 14 1 Moisture c...

Page 194: ...rator guidance 5 3 Operator instructions 1 4 Operator prompting process dependent 11 1 Other PLCs connection 16 2 16 4 Output field 5 2 Overall dimensions OP7 OP17 C 1 Overall reset 3 5 15 4 Overflow alarm messages A 1 event messages A 1 message buffer 7 12 Overflow warning 7 3 7 12 message buffer 7 12 Overheating prevention 14 1 P Panel 14 1 Password changing 6 6 deleting 6 6 edit A 2 entry 4 6 h...

Page 195: ...rocess state 1 3 Process values 1 3 1 4 viewing 4 1 Process dependent operator prompting 11 1 Processing data record 8 3 Product description 1 1 PROFIBUS DP 2 3 16 2 16 4 testing communication 15 8 Programming unit 15 3 15 4 Prompting process dependent 11 1 Protection against unauthorized access 4 6 against unauthorized operation 6 1 ProTool 1 1 PU 15 3 15 4 PU function 4 3 PU functions 9 1 FORCE ...

Page 196: ...1 Screen segment moving 4 5 4 6 Screen selecting 12 2 Screen title 5 1 Screen updating 5 2 Screens 1 3 4 3 5 1 directory 1 3 5 1 edit A 1 editing 5 4 linking 11 3 max number 2 2 print A 1 printing 5 4 selecting 4 6 5 3 Screw type clamps 14 2 Scroll function 4 6 Scrolling in symbolic lists 3 5 screen segment 4 6 Scrolling in directory 5 3 help text 3 14 messages 3 4 messages message level 7 8 Secur...

Page 197: ...e 10 3 Structure data 8 1 Structure of the documentation E 1 Sum alarm messages 7 11 event messages 7 11 Superuser 4 3 6 1 Supervisor 6 4 password 6 2 Suppressing alarm messages 7 4 Switching on OP 15 3 15 4 Switching over message logging 7 14 overflow warning 7 12 Symbolic display actual values 5 2 list scrolling 3 5 value input 3 6 Synchronize date and time 13 2 System operator control and monit...

Page 198: ... on the OP 14 1 Two color LEDs 1 9 Type backup battery C 2 display C 1 keyboard C 2 U Unauthorized access 4 6 Unauthorized operation 4 6 Uni Telway report 2 3 Updating PLC values 5 2 speeding up 5 2 values 9 4 Upgrading battery 1 9 16 8 Using OPs 1 1 V Value input 3 6 Values changing 3 7 3 8 3 12 updating 5 2 9 4 Variable text 1 2 Versions OP17 1 8 OP7 1 6 Vibration C 3 View alarm message text 7 9...

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