SICK UC40 Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

UC40

Ultrasonic sensor

Summary of Contents for UC40

Page 1: ...O P E R A T I N G I N S T R U C T I O N S UC40 Ultrasonic sensor ...

Page 2: ...sible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 25 2 O P E R A T I N G I N S T...

Page 3: ... 4 3 Transport inspection 12 4 4 Storage 12 5 Mounting 13 5 1 Mounting instructions 13 5 2 Arranging multiple devices 13 5 2 1 Mounting distances 13 5 2 2 Synchronization and multiplex operation 13 5 3 Alignment of the device 14 5 4 Aligning device with alignment aid 14 5 5 Locking and unlocking release button 15 5 6 Mounting device 15 6 Electrical installation 17 6 1 Wiring instructions 17 6 2 Pr...

Page 4: ... to factory settings 31 7 4 6 Activating and deactivating teach in buttons and synchro nization 32 7 4 7 Teaching in several synchronized devices 32 7 5 IO Link 32 7 6 SOPAS ET 32 8 Maintenance 34 8 1 Maintenance plan 34 8 2 Cleaning 34 9 Troubleshooting 35 9 1 Repairs 35 9 2 Returns 35 9 3 Disposal 35 10 Technical data 36 10 1 Mechanics Electronics 36 10 2 Dimensioned drawing 37 10 3 Performance ...

Page 5: ...e handling and safe operation of the machine or system in which the device is integrated Information on this can be found in the operating instructions for the machine or system 1 2 Explanation of symbols Warnings and important information in this document are labeled with symbols Sig nal words introduce the instructions and indicate the extent of the hazard To avoid accidents damage and personal ...

Page 6: ...ee type label The following information is available depending on the product Data sheets This document in all available language versions CAD files and dimensional drawings Certificates e g declaration of conformity Other publications Software Accessories 1 ABOUT THIS DOCUMENT 6 O P E R A T I N G I N S T R U C T I O N S UC40 8027772 2022 08 11 SICK Subject to change without notice ...

Page 7: ... its intended use All information in the documentation must be strictly observed Shut down the product immediately in case of damage 2 3 Cybersecurity Overview To protect against cybersecurity threats it is necessary to continuously monitor and maintain a comprehensive cybersecurity concept A suitable concept consists of organi zational technical procedural electronic and physical levels of defens...

Page 8: ... practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of the operation and control of the devices in their particular application Commissioning configura tion Basic knowledge of the computer operating system used Basic knowledge ...

Page 9: ...systems must be complied with WARNING Risk of injury and damage caused by potential equalization currents Improper grounding can lead to dangerous equipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death Work on electrical systems must only be performed by qualified electricians Follow t...

Page 10: ...f Position Description Characteristic a Generation 1 1 Generation b Principle of operation 1 Button operation c Operating range 2 65 mm 350 mm 3 200 mm 1 300 mm 4 350 mm 3 400 mm d Connection technology 1 male connector M12 5 pin e Housing material 1 PA66 plastic f Output function B 1 output 1 push pull digital output with IO Link 1 1 H 2 outputs 1 push pull digital output with IO Link 1 1 1 analo...

Page 11: ...40 11211x 1 2 teach in buttons 2 Release button 3 Male connector M12 5 pin 4 4 status LEDs 5 Ultrasonic transducer Further topics Dimensioned drawing PRODUCT DESCRIPTION 3 8027772 2022 08 11 SICK O P E R A T I N G I N S T R U C T I O N S UC40 11 Subject to change without notice ...

Page 12: ...hat is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage claims are only valid before the applicable complaint deadlines 4 4 Storage Do not store outdoors S...

Page 13: ...ronization and multiplex operation prevent mutual inter ference of several interconnected devices The detection area increases to the area covered by all interconnected devices Synchronization mode In synchronization operation all devices send and receive the ultrasonic pulses simulta neously The device detects objects but does not record the position of the objects Synchronization operation start...

Page 14: ...fly press the T2 pushbutton to start the alignment aid LED 3 flashes green The faster LED 3 flashes the stronger the received signal 3 Align the device at the object at different angles for up to 10 seconds so that the device can determine the maximum signal level LED 3 flashes or permanently lights up green 4 Align the device so that LED 3 permanently lights up green LED 3 permanently lights up g...

Page 15: ...g device Approach 1 Unlock the device 2 Remove the device from the clamping bracket with the release button pressed 3 Swivel or rotate the device MOUNTING 5 8027772 2022 08 11 SICK O P E R A T I N G I N S T R U C T I O N S UC40 15 Subject to change without notice ...

Page 16: ...4 Position the device on the clamping bracket and snap it into place click 5 MOUNTING 16 O P E R A T I N G I N S T R U C T I O N S UC40 8027772 2022 08 11 SICK Subject to change without notice ...

Page 17: ...ween the device and other grounded devices in the system faulty grounding of the device can give rise to the following dangers and faults Dangerous voltages are applied to the metal housings Devices will behave incorrectly or be destroyed Cable shielding will be damaged by overheating and cause cable fires Remedial measures Only skilled electricians should be permitted to carry out work on the ele...

Page 18: ... devices due to differing ground potentials and cause the hazards specified This is for example possible in cases where there are devices within a widely distributed system covering several buildings Remedial measures The most common solution to prevent equipotential bonding currents on cable shields is to ensure low impedance and current carrying equipotential bonding If this equipo tential bondi...

Page 19: ... shields Measures for small system installations For smaller installations with only slight potential differences insulated mounting of the device and peripheral devices may be an adequate solution Even in the event of large differences in the ground potential ground loops are effec tively prevented As a result equalizing currents can no longer flow via the cable shields and metal housing NOTICE T...

Page 20: ...oftware UC40 xxxxxH 1 4 3 5 2 L 1 4 brn blk QA Q2 Q2 2 wht 3 M Q1 Q1 C blu 5 MF gra Figure 6 Male connector M12 5 pin Table 3 Pin assignment UC40 xxxxxH Contact Signs Wire color Description 1 L Brown Supply voltage see Mechanics Electronics page 36 2 QA Q2 Q2 White Analog output or digital output 2 3 M Blue Supply voltage 0 V 4 Q1 Q1 C Black Digital output 1 IO Link communication 5 MF Gray Multifu...

Page 21: ...peration 7 2 Note for teach in If a teach in process is not complete any changes made are discarded after 30 sec onds 7 3 Teach in via pushbuttons 7 3 1 Setting pin 2 output UC40 xxxxxH only Overview The UC40 xxxxxH product type has a second output For this output it is possible to choose between automatic current or voltage output and fixed current voltage or digital output The desired output mus...

Page 22: ...um operating range 7 3 2 2 Teaching in switching point Single Point Mode Overview When the object is located below the taught in switching point the digital output is active Approach Teaching in the switching point distance to object as switching point 1 1 Position the object at 1 2 Press T2 pushbutton for 3 seconds until LED 1 and LED 2 flash simultaneously LED 1 and LED 2 flash alternately 3 Pre...

Page 23: ...0 mm IO Link 8 the digital output is active Approach 1 10 mm 10 mm 1 Position the background at 1 2 Press T2 pushbutton for 3 seconds until LED 1 and LED 2 flash simultaneously LED 1 and LED 1 flash alternately 3 Press T2 for 10 seconds until LED 1 and LED 2 stop flashing The background is taught in The device automatically switches to normal opera tion mode 7 3 2 5 Adjusting the N C contact and N...

Page 24: ...ing in switching point distance to object 8 as switching point 1 Position the object at 1 2 Press T1 pushbutton for 3 seconds until LED 3 and LED 4 flash simultaneously LED 3 and LED 4 flash alternately 3 Press T1 for 3 seconds until LED 3 and LED 4 flash alternately again The switching point is taught in The device automatically switches to normal operation mode 7 3 3 3 Teaching in switching wind...

Page 25: ... Approach 1 Press T1 pushbutton for 13 seconds until LED 3 and LED 4 flash alternately LED 3 flashes orange N O contact LED 4 lights up green N C contact LED 4 does not light up 2 To change the setting press T1 for 1 second 3 Wait 10 seconds N C and N O are adjusted The device automatically switches to normal operation mode 7 3 4 Analog output teach in UC40 xxxxxH only 7 3 4 1 Factory settings of ...

Page 26: ...ply voltage 4 Press and hold T2 for 13 seconds until LED 3 and LED 4 stop flashing 5 Release T2 The device is reset to the factory settings The device automatically switches to normal operation mode 7 3 6 Activating and deactivating teach in buttons and synchronization Approach 1 Switch off the supply voltage 2 Press and hold the T2 pushbutton 3 Press and hold the T2 pushbutton to switch on the su...

Page 27: ...ghts up and LED 3 flashes LED 4 lights up green LED 4 flashes orange 1x device automatically selects current or voltage output factory setting LED 4 flashes orange 2x voltage output LED 4 flashes orange 3x current output LED 4 flashes orange 4x push pull digital output 6 To change the setting apply M at MF for 1 second 7 Wait 10 seconds The pin 2 output is set The device automatically switches to ...

Page 28: ...hing window Window Mode Overview When the object is located within the taught in switching window the digital output is active Approach 2 1 1 Position the object at 1 2 Apply L at MF for 3 seconds until both LED 1 and LED 2 are flashing simultane ously LED 1 and LED 2 flash alternately 3 Position the object at 2 LED 1 and LED 2 flash alternately 4 Apply L at MF for 1 second The switching points ar...

Page 29: ... 4 3 2 Teaching in switching point Single Point Mode Overview When the object is located below the taught in switching point the digital output is active Approach Teaching in the switching point distance to object as switching point 1 1 Position the object at 1 2 Apply M at MF for 3 seconds until both LED 3 and LED 4 are flashing simultaneously LED 3 and LED 4 flash alternately 3 Apply M at MF for...

Page 30: ...mm IO Link 8 the digital output is active Approach 1 10 mm 10 mm 1 Position the background at 1 2 Apply M at MF for 3 seconds until both LED 3 and LED 4 are flashing simultaneously LED 3 and LED 4 flash alternately 3 Apply M at MF for 10 seconds until LED 3 and LED 4 stop flashing The background is taught in The device automatically switches to normal opera tion mode 7 4 3 5 Adjusting the N C cont...

Page 31: ...djusting the rising or falling output characteristic Approach 1 Apply M at MF for 13 seconds until both LED 1 and LED 2 flash alternately LED 1 flashes orange LED 2 lights up green rising output characteristic LED 2 does not light up falling output characteristic 2 To change the setting apply M at MF for 1 second 3 Wait 10 seconds The rising and falling output characteristic are adjusted The devic...

Page 32: ...on operation Prerequisites Several devices are synchronized with each other synchronization operation Teach in via multifunction input pin 5 is activated Approach b Start a teach in process on one of the synchronized units via the multifunction input This teach in process is started for all synchronized units Example b Teach in a switching point at a device via the multifunction input Single Point...

Page 33: ...adequate voltage supply to the device also connect the enclosed wall plug to the SiLink2 Master The status LEDs light up green after successful initialization The device is ready for use NOTE To use SOPAS ET with the device you need a device description file SDD for this device You can install this within SOPAS ET using the device catalog The device description file can be installed via the SICK w...

Page 34: ...onnectors Depends on the place of use ambi ent conditions or operating require ments Recommended At least every 6 months Specialist 8 2 Cleaning NOTICE Equipment damage due to improper cleaning Improper cleaning may result in equipment damage Only use recommended cleaning agents and tools Never use sharp objects for cleaning b Carefully clean the adjoining faces with water at regular intervals 8 M...

Page 35: ...e of the device can become hot Before performing work on the device e g mounting cleaning disassembly switch off the device and allow it to cool down Ensure good dissipation of excess heat from the device to the surroundings If a device can no longer be used dispose of it in an environmentally friendly manner in accordance with the applicable country specific waste disposal regulations Do not disp...

Page 36: ...tion time 300 ms Design Cuboid Housing material plastic PA66 Ultrasonic transducer polyurethane foam epoxy resin Connection type Male connector M12 5 pin Display 4 x LED Weight UC40 11211x 120 g UC40 11311x 120 g UC40 11411x 130 g Sending axis Straight Dimensions W x H x D 40 mm x 40 mm x 66 mm Enclosure rating IP65 IP67 Protection class III Scope of delivery Push lock mounting system 1x 1 Limit v...

Page 37: ... 2 8 2x 0 11 30 1 18 42 3 1 67 40 1 57 40 1 57 Ø 10 Ø 0 39 1 2 Figure 7 Structure and device dimensions unit of measurement mm inch decimal separator point 1 2 fixing holes radius 2 8 mm 2 2 fixing holes diameter 5 5 mm TECHNICAL DATA 10 8027772 2022 08 11 SICK O P E R A T I N G I N S T R U C T I O N S UC40 37 Subject to change without notice ...

Page 38: ... 8 mm 2 2 fixing holes diameter 5 5 mm UC40 11411x M12 x 1 40 1 57 5 3 0 21 14 0 55 66 2 6 60 2 36 40 1 57 40 1 57 7 3 0 29 1 0 04 Ø 5 5 2x Ø 0 22 20 0 79 R 2 8 2x 0 11 30 1 18 42 3 1 67 40 1 57 40 1 57 Ø 31 Ø 1 22 1 2 Figure 9 Structure and device dimensions unit of measurement mm inch decimal separator point 1 2 fixing holes radius 2 8 mm 2 2 fixing holes diameter 5 5 mm 10 TECHNICAL DATA 38 O P...

Page 39: ...djustable switch on delay digital output teachable analog output parame terizable analog output invertible analog output automatic switching between current and voltage output analog output switchable to second digital output synchronization of up to 50 sensors multiplexing no mutual interference of up to 50 sensors adjustable measurement filters measured value filter filter strength foreground su...

Page 40: ...ctory to standard mounting conditions with an aluminum mounting bracket and mounting nuts Temperature compensation is automatically adjusted to the individual installation situa tion under the following conditions Conditions of automatic adjustment of temperature compensation The device is in a cold state Digital output The digital output is deactivated for approx 30 minutes Analog output The anal...

Page 41: ... range 5 Example object aligned plate 10 mm x 10 mm 6 Example object cylindrical bar with a diameter of 10 mm UC40 11311x 100 3 94 150 5 91 150 5 91 100 3 94 50 1 97 50 1 97 0 Detection area in mm inch 1 0 50 1 97 150 5 91 100 3 94 200 7 87 250 9 84 300 11 81 350 13 78 Detection area in mm inch 1 4 5 6 3 2 1 Detection range in mm inch 2 Detection range dependent on reflection properties size and a...

Page 42: ...7 87 250 9 84 300 11 81 350 13 78 Detection area in mm inch 1 4 5 6 3 2 1 Detection range in mm inch 2 Detection range dependent on reflection properties size and alignment of the object 3 Limiting range 4 Operating range 5 Example object aligned plate 10 mm x 10 mm 6 Example object cylindrical bar with a diameter of 10 mm 10 TECHNICAL DATA 42 O P E R A T I N G I N S T R U C T I O N S UC40 8027772...

Page 43: ...ted installation information for your product It can be called up via SICK Product ID pid sick com P N P N corresponds to the part number of the product see type label ACCESSORIES 11 8027772 2022 08 11 SICK O P E R A T I N G I N S T R U C T I O N S UC40 43 Subject to change without notice ...

Page 44: ... License GPL version 2 GPL version 3 GNU Lesser General Public License LGPL MIT license zlib license and licenses derived from the BSD license This program is provided for general use without warranty of any kind This warranty disclaimer also extends to the implicit assurance of marketability or suitability of the program for a particular purpose More details can be found in the GNU General Public...

Page 45: ...ANNEX 12 8027772 2022 08 11 SICK O P E R A T I N G I N S T R U C T I O N S UC40 45 Subject to change without notice ...

Page 46: ...co Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90 E Mail info sick ru Singapore Phone 65 6...

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