SICK RS25 Series Operating Instructions Manual Download Page 2

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Operating instructions Register sensors RS25

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Summary of Contents for RS25 Series

Page 1: ...EN RS25 Register sensors Operating instructions...

Page 2: ...tection This work is protected by copyright Any rights derived from the copyright shall be reserved for SICK AG Reproduction of this document is only permissible within the limits of the legal determi...

Page 3: ...1 Correct use 11 2 2 Incorrect use 11 2 3 Modifications and conversions 12 2 4 Requirements for skilled persons and operating personnel 12 2 5 Operational safety and particular hazards 12 2 6 Hazard w...

Page 4: ...ction quality contrast quality 33 8 5 Integrating XDD file of the register sensor RS25 into the configuration program XDD file 34 8 6 Configuration of the register sensor RS25 34 8 6 1 Configuration p...

Page 5: ...12 1 1 Faults caused by mounting or teaching in 47 12 2 Returns 48 12 3 Disposal 48 13 Repairs 48 14 Technical data 49 14 1 Dimensions 49 14 1 1 Evaluation unit 49 14 1 2 Optical sensor head 50 14 2 O...

Page 6: ...Operating instructions Register sensors RS25 6 SICK AG Presence Detection Subject to change without notice 8015887...

Page 7: ...before starting any work They constitute an integral part of the product and should be stored in the direct vicinity of the register sensor so they remain accessible to personnel at all times Should...

Page 8: ...nal injury and material damage DANGER indicates a situation of imminent danger which will lead to a fatality or serious injuries if not prevented WARNING indicates a potentially dangerous situation wh...

Page 9: ...al variants where optional extras have been ordered or owing to the latest technical changes the actual delivery may vary from the features and illustrations shown here 1 4 Scope of delivery The scope...

Page 10: ...and serial number to enable faster processing You can find the type designation and serial number on the type label SeePage 14 Chapter 3 1 1 6 EC declaration of conformity You can download the EC dec...

Page 11: ...register sensor is approved for the following applica tions Evaluation unit ATEX Ex II 2 G Ex op is Gb IIB Optical sensor head ATEX Ex II 2G Ex op is IIB T4 Gb SICK AG assumes no responsibility or li...

Page 12: ...ersons have been instructed about tasks assigned to them and about potential dangers in the event of improper action Skilled personnel Due to their specialist training skills and experience as well as...

Page 13: ...ting instructions Register sensors RS25 Safety 2 6 Hazard warnings and operational safety Light sender The optical sensor head of the RS25 register sensor uses RGB light The sensor meets the criteria...

Page 14: ...type label is located on the back of the evaluation unit SICK AG Erwin Sick Str 1 D 79183 Waldkirch Made in Germany 12 3 5 4 6 7 8 9 Fig 1 Type label evaluation unit 1 Dat Code JJ WW YY WW 2 Material...

Page 15: ...Material number 3 QS identification 4 CE mark 5 Serial number 6 Dat Code JJ WW YY WW 7 Serial number as 2D matrix code 3 2 Type designation The RS25 register sensor is available in the following versi...

Page 16: ...head receiver 2 Connection optical sensor head transmitter 3 Connection supply voltage 4 Connection Ethernet Powerlink 5 Connection Ethernet Powerlink 6 Fixing hole 7 Surface anodized free 8 Display...

Page 17: ...egister sensor RS25 is connected to Ethernet Powerlink Ethernet Powerlink supplies a high resolution NetTime for synchronization via the network All detected edges are transmitted from the RS25 regist...

Page 18: ...egister control Multicolored register control in low contrast conditions with and without the key code Cut off control Fig 6 Applications examples of print marks 4 4 Display and operating elements 1 2...

Page 19: ...ols for modes The register sensor distinguishes between the modes Operation Com missioning and Parameterization and Diagnosis Symbol Description RUN The RUN symbol is displayed in operating mode SET T...

Page 20: ...n company premises Note the symbols on the packaging Do not remove packaging until immediately before you start mounting 5 2 Transport inspection Improper transport Upon delivery please check the deli...

Page 21: ...essive substances Protect from sunlight Avoid mechanical shocks Storage temperature between 20 and 70 C Relative air humidity max 95 non condensing In case of storage periods of longer than 3 months t...

Page 22: ...ons see Page 49 Chapter 14 1 6 2 Requirements at the mounting site The mounting site must meet the following requirements For technical data see Page 49 Chapter 14 Sensing range 10 mm The sensing rang...

Page 23: ...lossy background the optical sensor head should be inclined as compared to the surface The optical sensor head may be tilted in its longitudinal or lateral axis There are advantages and disadvantages...

Page 24: ...ardly detected by the receiver Only the diffuse part of the matte background is detected by the receiver Only a small part of the light from the diffuse background reaches the receiver as compared to...

Page 25: ...ety extra low voltage Working with voltage ATTENTION Equipment damage or unpredictable operation due to working with voltage Working with voltage may result in unpredictable opera tion For this reason...

Page 26: ...e connected at both ends in the control cabinet and at the evaluation unit The cable shield of the pre assembled cable is connected to the knurled nut and thus also to the sensor housing The cable shi...

Page 27: ...nals 3 Cables which are a source of interference control cables for inductive loads motor brakes 4 Cables which are powerful sources of interference output cables from frequency inverters welding syst...

Page 28: ...oltage connection diagram M12 plug 5 pin A coded 1 nc not connected Contact Marking Wire color Description 1 L Brown Supply voltage 24 V DC 20 max current 250 mA 2 nc White Not assigned 3 M Blue Suppl...

Page 29: ...ructions Register sensors RS25 Electrical connection Contact Marking Wire color Description 1 Rx White Receive data signal not inverted 2 Tx Gray Send data signal not inverted 3 Rx Red Receive data si...

Page 30: ...ith your fingers or a suitable pointing device Do not handle the pushbuttons with sharp or hard objects 8 1 Steps to be performed Perform the following steps during commissioning Set Node ID See Page...

Page 31: ...seconds The register sensor is ready to communicate with the control PLC 6 Fig 17 Setting Node ID menu structure 1 Press the pushbutton The Menu menu is displayed 2 Press the pushbutton The parameter...

Page 32: ...until the status indicator is displayed again Wait for approx one minute The display will automatically switch back to the status indicator if no buttons are pressed Any settings you have made will a...

Page 33: ...riate LED and illuminate a surface You can select between the following LEDs R Red LED G Green LED B Blue LED or W White light R G B all LEDs For the overall menu structure see Page 31 Fig 17 Example...

Page 34: ...register sensor RS25 8 6 1 Configuration procedure without key code For the description of the operating modes see Page 35 Chapter 9 A T0 Trigger must be sent for configuration without key code 1 Swit...

Page 35: ...and detects the first edge of the key code For this mode you must first complete the teach in process for the background Teach in printing marks In this mode the sensor detects the light remission va...

Page 36: ...tivated via Ethernet Powerlink in the Operation mode field This mode must be deactivat ed again via the Operation mode field The parameter T0 Trigger is not used for this mode Prerequisite The followi...

Page 37: ...te or a fault has occurred the mode will be deactivated automatically You can use the parameter T0 Trigger to set the time for the reading window to be started Prerequisite The following parameter mus...

Page 38: ...s started with T0 Trigger Once the teach in process is complete or a fault has occurred the mode will be deactivated automatically Prerequisite The following values and parameters must be set before s...

Page 39: ...indow for print marks the teach in process stops automatically See the figure below Activation The mode must be activated via Ethernet Powerlink in the Operation mode field To begin measuring the PLC...

Page 40: ...the figure below Activation The mode must be activated this mode via Ethernet Power link in the Operation mode field T0 Trigger includes the time stamp reference for the sensor NetTime that is used Me...

Page 41: ...8015887 41 Operating instructions Register sensors RS25 Description of the operating modes and parameters t7 t8 t5 t6 t3 t4 t1 t2 b1 b2 b3 b4 Trigger Stop 0 Start T Fig 25 Explanation of RUN mode wit...

Page 42: ...gure below Activation You can activate this mode via Ethernet Powerlink in the Operation mode field T0 Trigger from the PLC is ignored in this mode This mode must be deactivated again via the Operatio...

Page 43: ...ensors RS25 Description of the operating modes and parameters 0 T t1 t2 t3 t4 t5 t6 b1 b2 b3 a Fig 26 Explanation of RUN mode with key code T0 Trigger T0 evaluated by the sensor ax Time between key co...

Page 44: ...quests from the PLC To keep cycle times low the PLC determines whether it sends a request to the sensor on every cycle or only on every second or third cycle The asynchronous phase begins once the cyc...

Page 45: ...ponsible for the synchronization of the entire EPL network The NetTime guarantees that in order to control the printing ma chine all the time stamps to and from the sensor are consistent with the othe...

Page 46: ...use pointed objects for cleaning Clean the front screens at regular intervals with a lint free cloth and plastic cleaning agent The cleaning interval essentially depends on the ambient conditions 11...

Page 47: ...in the case of a command that is not defined or is only defined as read only F004 Error code the command index 3120hex and sub index 07hex with the parameter 01hex set the configured form apply and o...

Page 48: ...ails of a contact person A description of the application A description of the fault that occurred 12 3 Disposal Please observe the following when disposing of the removal sensor Do not dispose of the...

Page 49: ...7 87 100 3 94 88 3 47 188 7 4 6 6 6 6 1 3 4 5 2 5 5 4x 8 7 0 22 All dimensions in mm inch Fig 29 Dimensions of the evaluation unit for the RS25 register sensor 1 Connection optical sensor head receive...

Page 50: ...optical sensor head for the RS25 register sensor 1 Optical axis transmitter 2 Optical axis receiver 3 Fiber optic cable transmitter 4 Fiber optic cable receiver 5 Fixing hole 6 Sensing range TW in mm...

Page 51: ...Max 8 A for operation in a short circuit protected network Table 18 Power supply 14 4 Ambient conditions ATEX Ex approval RS25 WL334000 only Evaluation unit ATEX Ex II 2 G Ex op is Gb IIB Optical sen...

Page 52: ...ation unit Aluminum Sensor head Aluminum alloy sandblasted Front screen Glass Connections 1 1 x M12 plug 5 pin Supply voltage connection 2 x M12 sockets 4 pin Ethernet connection Optical sensor head c...

Page 53: ...t M12 5 pin straight 20 m PVC DOL 1205 G20MAC 6036386 15 1 2 Ethernet cables RS25 and RJ45 M12 6 5 L A B A B 1 2 3 4 3 2 1 6 57 2 24 56 2 20 0 71 18 0 26 Fig 32 Ethernet cable M12 4 pin shielded Descr...

Page 54: ...8 0 58 M12 12 0 47 47 3 1 86 14 8 0 58 M12 12 0 47 Fig 33 Ethernet cable M14 4 pin shielded Description Type Part number Ethernet cable M12 4 pin straight on M12 plug 4 pin straight 2 m SSL 1204 G02M...

Page 55: ...tection 10 EPL Ethernet Powerlink 44 Error causes Mounting or teaching in 47 Error codes 47 Ethernet Electrical connection 28 Ethernet Powerlink Electrical connection 16 Interface 44 Evaluation unit D...

Page 56: ...ation 34 Electrical connection 27 Integration in Ethernet Powerlink network 34 Repair 48 Returns 48 RUN 19 RUN mode with key code 42 RUN mode without key code 40 S Safety 11 Electrical connection 25 S...

Page 57: ...ection Subject to change without notice 8015887 57 Operating instructions Register sensors RS25 SICK AG Advanced Industrial Sensors Subject to change without notice 8015887 57 Operating instructions R...

Page 58: ...Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no sterreich Phone...

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