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O P E R A T I N G I N S T R U C T I O N S

PSS Prime

Pattern sensor

Print Detector

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Summary of Contents for PSS Prime

Page 1: ...O P E R A T I N G I N S T R U C T I O N S PSS Prime Pattern sensor Print Detector ...

Page 2: ...ly permissible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G ...

Page 3: ...Mounting requirements 12 4 3 Mounting the device 12 5 Electrical installation 13 5 1 Notes on the electrical installation 13 5 2 Note on the swivel connector 14 5 3 Pin assignment of the connections 14 5 4 Connecting the supply voltage 14 5 5 Wiring the interfaces 15 6 Operation 16 6 1 Operating elements 16 6 2 Navigation tree general 17 6 3 Resetting the device factory setting 17 6 4 Teach in 18 ...

Page 4: ...l 30 9 2 Returning devices 30 10 Technical data 31 10 1 General data 31 10 2 Dimensional drawings 31 11 Accessories 32 12 Annex 33 12 1 EU declaration of conformity and certificates 33 12 2 Certification according to UL 60947 5 2 33 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S PSS Prime 8022051 2018 01 31 SICK Subject to change without notice ...

Page 5: ...e device is integrated For information about this refer to the operating instruc tions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system Instructions are given in stages for all actions required These instructions apply to all listed device variants of the product Available device variants are listed on the online product page b w...

Page 6: ...for device variants containing technical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats These operating instructions available in English and German and in other lan guages if necessary Other publications related to the devices described here Publications dealing with accessories IO L...

Page 7: ...plications this list is not exhaustive As a safety device to protect persons their hands or other body parts Underwater In explosion hazardous areas Outdoors without additional protection NOTICE Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information b The device should be used only in line with intended use specifications b All in...

Page 8: ...tly In Ger many electricians must meet the specifications of the BGV A3 Work Safety Regu lations e g Master Electrician Other relevant regulations applicable in other countries must be observed The following qualifications are required for various activities Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace...

Page 9: ...th LEDs The device meets the criteria of risk group 0 accord ing to IEC 62471 2006 No special measures are required e g eye protection 2 6 Repairs The product is a replacement device The device is not intended to be repaired Interfer ence with or modifications to the device on the part of the customer will invalidate any warranty claims against SICK AG SAFETY INFORMATION 2 8022051 2018 01 31 SICK ...

Page 10: ...5 Pin assignment 3 1 2 Variants Table 1 Variants Part number Type Sensing dis tance Light spot Description 1219863 PSS MBP124115AZZZZPZZZZP ZZZZZ1 27 5 mm 0 8 x 8 mm Teach in background and print 1220058 PSS MBB124115AZZZZBZZZZP ZZZZZ1 27 5 mm 0 8 x 8 mm Teach in print without background 3 PRODUCT DESCRIPTION 10 O P E R A T I N G I N S T R U C T I O N S PSS Prime 8022051 2018 01 31 SICK Subject to...

Page 11: ...ntrast or length The sensitivity level i e a print that is yet to be recognized as good quality can be set by the user 10 30 coarse Print is present 40 60 medium Print is present but the quality is poor 70 90 fine Print is present the quality is good but details are missing Features Sensor based pattern recognition Print pattern and background teach in Flexible adjustable sensitivity levels Respon...

Page 12: ...unted using the pairs of mounting threads fixing holes provided for this purpose Shock and vibration free mounting 4 3 Mounting the device ü û Figure 2 PSS 27 5 mm Figure 3 PSS processing direction Figure 4 PSS alignment 1 Install the device via the fixing hole so that the light spot enters the mark longitudi nally and the test object has the least possible vertical and horizontal movement Note th...

Page 13: ...do not come into contact with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be selected in accordance with the applicable standards Only operate the device with an LPS limited power source in accordance with IEC 60950 1 or an NEC Class 2 power supply...

Page 14: ...necting the supply voltage NOTICE Risk of damage to the device The device can become damaged if it is connected to a voltage supply that is already switched on Only connect the device when the supply cable is de energized The device must be connected to a power supply unit with the following properties Supply voltage DC 10 8 V 28 8 V SELV PELV as per currently valid standards Electricity source wi...

Page 15: ...itching behavior push pull Electrical values The sum current 100 mA for all digital outputs is identical Push pull HIGH UV 3 V LOW 3 V In the case of a push pull sensor the signal must be inverted in the control system in order to obtain the same result as a sensor with NPN switching behavior Table 2 Push Pull PWR Q PWR Q PWR Q Q push pull 100 mA L Q M L Q M ELECTRICAL INSTALLATION 5 8022051 2018 ...

Page 16: ...luminates when the sensitivity menu is selected 5 TST Illuminates when the test menu is selected 6 Plus Scrolls through menu items or increases values 7 SET Opens the menu confirms entries or switches to lower level menus 8 Minus ESC Switches to the previous menu item decreases values or cancels the current operation press for 3 s 9 Q Illuminates when there is a switching event 6 OPERATION 16 O P ...

Page 17: ...TCH PWR Q SEN TST TCH PWR Q SET SET SET SEN TST TCH PWR Q SEN TST TCH PWR Q SET SEN TST TCH PWR Q SET SEN TST TCH PWR Q Quality of Teach move print through light spot Prt Print move background through light spot bcG Background tch Teach 6 3 Resetting the device factory setting 1 Press and hold the plus minus pushbuttons for 10 s SEN TST TCH PWR Q 2 The set parameters are reset to the factory setti...

Page 18: ... the Start Teach ISDU 2 Value 73 system command to the sen sor 12345 The sensor is now in teach in mode and waits for the print to be taught in 2 Start to teach in the print either by Pressing the Set pushbutton when Prt is shown on the display Or Activating windowing via the trigger input line Or Sending the Trigger window start ISDU 2 Value 226 system command to the sensor 3 The section that is ...

Page 19: ... changes compared with the reference pattern that was taught in the level of correspondence and therefore the quality of print is reduced 1 Start the teach in process either by Selecting the menu item tch on the display and confirming with Set The sensor now displays bck Or Setting the input line ET to HIGH Or Sending the Start Teach ISDU 2 Value 71 system command to the sen sor The sensor is now ...

Page 20: ...ow complete The sensor waits for the print to be taught in Now position the sensor in front of the lettering to be taught in 5 Start to teach in the print either by Pressing the Set pushbutton when Prt is shown on the display Or Activating windowing via the trigger input line Or Sending the Trigger window start ISDU 2 Value 226 system command to the sensor 6 The section that is now read is taught ...

Page 21: ...rigger window stop ISDU 2 Value 227 system command to the sensor 12345 12345 12345 12345 The teach in process is now complete the quality of the process quality of teach is shown on the display If the teach in process was started via the ET input line the signal should now be reset to LOW OPERATION 6 8022051 2018 01 31 SICK O P E R A T I N G I N S T R U C T I O N S PSS Prime 21 Subject to change w...

Page 22: ...tection 1 mm quality control SET SET SEN TST TCH PWR Q SEN TST TCH PWR Q SEN TST TCH PWR Q SET SEN TST TCH PWR Q tch Teach SEn Sensitivity 10 30 coarse Print is present Presence detection 40 60 medium Print is present but the quality is poor 70 90 fine Print is present the quality is good but details are missing 6 OPERATION 22 O P E R A T I N G I N S T R U C T I O N S PSS Prime 8022051 2018 01 31 ...

Page 23: ...he control panel SET SEN TST TCH PWR Q SEN TST TCH PWR Q SET SEN TST TCH PWR Q SET SEN TST TCH PWR Q Quality of Print move print through light spot tSt Test tch Teach 2x 12345 12345 12345 OPERATION 6 8022051 2018 01 31 SICK O P E R A T I N G I N S T R U C T I O N S PSS Prime 23 Subject to change without notice ...

Page 24: ...edge The associated output state change is present no later than 10 ms after the falling edge The process quality quality of print is displayed When checking the print on packaging and other objects we recommend generating the trigger signal via a photo electric sensor if continuous material is used the signal can be generated via a control or a contrast sensor 6 8 External teach in The external t...

Page 25: ...ivity Sensitivity level determines the point at which the switching output is active Job backup Data from various print can be saved and retrieved if necessary Trigger input delay and pulse length Q The trigger input delay 1 and the pulse length 2 enable the area of the print to be defined more precisely Trigger Trigger adjusted 1 2 12345 OPERATION 6 8022051 2018 01 31 SICK O P E R A T I N G I N S...

Page 26: ...is locked and the device shows bSY on the segment display Short circuit and overcurrent detection SEN TST TCH PWR Q In the event of a short circuit and overcurrent Err appears on the display and the Q LED flashes Live measured value run mode In run mode the device displays the quality compared to the reference print in The higher the value the better the correspondence with the taught in print SEN...

Page 27: ...nce is not suffi cient for stable contrast detec tion Readjust sensor Clean sensor Check the application conditions Restart teach process Increase contrast differ ence 7 2 Possible errors during operation Table 6 Troubleshooting during operation Display error situation Cause Measure Busy Sensor is undergoing an inter nal process Wait until the process has fin ished Indication of quality 0 Distance...

Page 28: ...mage Only use suitable cleaning agents Never use sharp objects for cleaning Cleaning the light emission window NOTICE Damage to the light emission window Reduced reading performance due to scratches or streaks on the light emission win dow b Clean the light emission window only when wet b Use a mild cleaning agent that does not contain powder additives Do not use aggressive cleaning agents such as...

Page 29: ... that the heat produced by the internal power loss is adequately dissi pated the housing surface must be kept clean MAINTENANCE 8 8022051 2018 01 31 SICK O P E R A T I N G I N S T R U C T I O N S PSS Prime 29 Subject to change without notice ...

Page 30: ...dance with the applicable country specific waste disposal regu lations As it is categorized as electronic waste the device must never be disposed of with household waste 9 2 Returning devices b Do not dispatch devices to the SICK Service department without consultation NOTE To enable efficient processing and allow us to determine the cause quickly please include the following when making a return ...

Page 31: ...osure rating IP67 Ambient temperature operation 20 C 60 C Ambient temperature storage 25 C 75 C Protection class III Circuit protection UV connections reverse polarity protected output Q short circuit protected interference pulse suppression Max output current of the switching output 100 mA2 1 Operation in short circuit protected network max 8 A 2 Sum current of all digital outputs 10 2 Dimensiona...

Page 32: ...ories NOTE Accessories can be found on the online product page at b www sick com PSS 11 ACCESSORIES 32 O P E R A T I N G I N S T R U C T I O N S PSS Prime 8022051 2018 01 31 SICK Subject to change without notice ...

Page 33: ...ding to UL 60947 5 2 The PSS Prime Print Detector is certified in accordance with UL 60947 5 2 if they are supplied with power by LPS or Class 2 power supply units The certification is only valid with corresponding device identification on the type label of the respective device ANNEX 12 8022051 2018 01 31 SICK O P E R A T I N G I N S T R U C T I O N S PSS Prime 33 Subject to change without notice...

Page 34: ...m Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Singapore Ph...

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