SICK miniTwin4 Operating Instructions Manual Download Page 83 | Manualshive

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11

Troubleshooting

11.1

Safety

DANGER

Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of non-
observance.

b

Immediately shut the machine down if the behavior of the machine cannot be
clearly identified.

b

Immediately put the machine out of operation if you cannot clearly identify or allo‐
cate the fault and if you cannot safely remedy the fault.

b

Secure the machine so that it cannot switch on unintentionally.

DANGER

Hazard due to unexpected starting of the machine

b

When any work is taking place, use the protective device to secure the machine or
to ensure that the machine is not switched on unintentionally.

DANGER

Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of non-
observance.

b

Do not do repair work on device components.

b

Do not make changes to or manipulate device components.

b

Apart from the procedures described in this document, the device components
must not be opened.

NOTE

Additional information on troubleshooting can be found at the responsible SICK sub‐
sidiary.

11.2

Diagnostic LEDs

11.2.1

Indications when switching on

Overview

NOTE

Both twin sticks must always be switched on at the same time. When one of the twin
sticks is taken out of operation, the second twin stick must be switched off briefly
before switching on again.

After the safety light curtain is switched on, it goes through the power-up cycle. The
LEDs indicate the device status during the power-up cycle.

The LEDs have the following meanings:

Table 14: LEDs during power-up cycle

LED

Meaning

O

All LEDs

LED test. All LEDs light up briefly.

TROUBLESHOOTING

11

8012624/10OM/2018-08-09 | SICK

O P E R A T I N G I N S T R U C T I O N S | miniTwin4

83

Subject to change without notice

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Summary of Contents for miniTwin4

Page 1: ...O P E R A T I N G I N S T R U C T I O N S miniTwin4 Safety light curtain ...

Page 2: ...document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG Change history of the device The table below describes the technical changes made to the device in the course of product maintenance The change history of the device can be seen on the type label in the Ident No field with the additional change number R...

Page 3: ... 3 2 9 Status indicators 17 3 3 Example applications 19 4 Project planning 21 4 1 Manufacturer of the machine 21 4 2 Operator of the machine 21 4 3 Design 21 4 3 1 Scanning range and protective field width 22 4 3 2 Minimum distance from the hazardous point 23 4 3 3 Minimum distance from reflective surfaces 25 4 3 4 Minimum distance for cascaded systems 26 4 3 5 Protection against interference from...

Page 4: ...3 7 2 Configuring beam coding 63 7 3 Reset and external device monitoring EDM 64 7 3 1 Configuring reset 64 7 3 2 Configuring external device monitoring EDM 65 7 3 3 Deactivating reset and EDM 66 7 4 Cascading 68 7 4 1 Cascading new devices 71 7 4 2 Connecting a new device in an existing cascade 71 7 4 3 Cascading pre configured devices 72 7 5 Status indication on both sides 72 8 Commissioning 73 ...

Page 5: ... drawings 94 14 Ordering information 95 14 1 Scope of delivery 95 14 2 Ordering information miniTwin4 95 14 3 Weld spark guard 99 14 4 Alignment aid 100 15 Accessories 101 15 1 Brackets 101 15 2 Connectivity 102 15 3 Deflector mirrors 104 15 3 1 Change in scanning range using deflector mirrors 104 15 3 2 PNS75 deflector mirror 104 15 3 3 PNS125 deflector mirror 105 16 Annex 106 16 1 Compliance wit...

Page 6: ...ts e g CE authorized representatives compliance officers persons who test and approve the application operators and maintenance personnel The structure of these operating instructions is based on the life cycle phases of the safety light curtain Project planning mounting electrical installation commissioning operation and maintenance In many applications the target groups are assigned as follows t...

Page 7: ...s and dimensional drawings Certificates e g EU declaration of conformity Guide for Safe Machinery Six steps to a safe machine 1 4 Symbols and document conventions The following symbols and conventions are used in this document Safety notes and other notes DANGER Indicates a situation presenting imminent danger which will lead to death or serious injuries if not prevented WARNING Indicates a situat...

Page 8: ... indicate the status of an LED o The LED is off Ö The LED is flashing O The LED is illuminated continuously Sender and receiver These symbols indicate the sender and receiver of the device s The symbol indicates the sender r The symbol indicates the receiver 1 ABOUT THIS DOCUMENT 8 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Subject to change without notice ...

Page 9: ... specified technical data and operating conditions at all times Any instance of improper use incorrect modification or manipulation of the miniTwin4 safety light curtain shall void any warranty provided by SICK AG furthermore SICK AG shall not accept any responsibility or liability for any resulting damage and consequen tial damage Important information DANGER Hazard due to lack of effectiveness o...

Page 10: ...n assess its operational safety status Configuration For configuration a person is considered competent when he she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine that he she can assess its work safety aspects Commissioning For commissioning a person is considered competent when he she has the experti...

Page 11: ...r r Figure 1 Device components of the safety light curtain Twin stick Safety light curtain principle The protective field is between the two twin sticks and is defined by the protective field height and the protective field width The two twin sticks automatically synchronize themselves optically Each twin stick pro vides an OSSD and a so called multifunctional connection The OSSDs are integrated i...

Page 12: ... limited by the scanning range Resolution The resolution describes the size of the smallest object detected by the safety light cur tain in the protective field The resolution corresponds to the diameter of the test rod belonging to the safety light curtain With the appropriate resolution the safety light curtain provides finger and hand protec tion Scanning range The scanning range is the maximum...

Page 13: ...he machine into a safe state The miniTwin4 safety light curtain must be arranged so that objects are reliably detected upon entry into the hazardous area The reset button must be mounted outside of the hazardous area so that it cannot be actuated by a person who is inside the hazardous area In addition the opera tor must have a complete overview of the hazardous area when actuating the reset butto...

Page 14: ... the machine from starting again once the protective device has been triggered First the operator must press a reset pushbutton to return the pro tective device to monitoring status Then in a second step the operator can restart the machine The reset pushbutton can be connected locally to the extension connection or in the control cabinet 3 2 5 External device monitoring EDM The safety light curta...

Page 15: ...connector FE 2 3 1 4 Figure 5 System connection pin assignment Figure 6 System connection wires Pre assembled cables with open ends are available for connecting applications Functions of the safety light curtain The following functions are available depending on the system plug used Restart interlock External device monitoring EDM Cascading Table 1 Use of system plugs in a single system and in a c...

Page 16: ... Cascading page 15 Connectivity page 102 Test rod check page 41 3 2 8 Flexible control cabinet cabling and status indication on both sides The safety light curtain can be connected to the control cabinet via separate connec tion cables for each twin stick In a cascade only the twin sticks of the host are connected to the control cabinet The OSSD status and the status of the protective field are in...

Page 17: ... reg ular intervals above a protective field height of 180 mm and can light up red or green It is only labeled OUT in two locations on the safety light curtain Lit up LEDs indicate a specific status of the safety light curtain Flashing LEDs demand action PRODUCT DESCRIPTION 3 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 17 Subject to change without notice ...

Page 18: ...ion active e g for service Ö White No optical communication to another twin stick Or Feedback when deactivating configuration RES O Orange Reset configured Ö Orange Reset configured Or In combination with ERR LED Ö red and EDM LED Ö orange error with configuration or cabling ERR O Red Protective field interrupted Ö Red Error 1 2 3 4 5 O Blue Indication of the alignment quality Ö Blue In combinatio...

Page 19: ...applications Figure 8 Hazardous point protection Figure 9 Access protection PRODUCT DESCRIPTION 3 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 19 Subject to change without notice ...

Page 20: ... protection Figure 11 Access protection with presence detection implemented by cascade 3 PRODUCT DESCRIPTION 20 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Subject to change without notice ...

Page 21: ...ice components Improper repair of the pro tective device can lead to a loss of the protective function 4 2 Operator of the machine DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Changes to the electrical integration of the safety light curtain in the machine con trol and changes to ...

Page 22: ...llast installed in the path of the beam or beams from laser pointers directed at the receiver unit of a twin stick b If this type of light radiation is present in the environment of the protective device take additional measures to ensure that the protective device does not become dangerous Further topics Mounting page 44 4 3 1 Scanning range and protective field width Important information DANGER...

Page 23: ...tection capability of the safety light curtain Type of approach orthogonal at right angles or parallel Parameters specified based on the application For the USA scope of OSHA and ANSI different regulations may apply e g a Laws Code of Federal Regulations Title 29 CFR 29 Part 1910 217 b Standards ANSI B11 19 Complementary information Additional information is available in the ISO 13855 standard and...

Page 24: ... If the result S is 500 mm then use the determined value as the minimum dis tance 3 If the result S is 500 mm then recalculate S as follows S 1 600 mm s T 8 d 14 mm 4 If the new value S is 500 mm then use the newly determined value as the mini mum distance 5 If the new value S is 500 mm then use 500 mm S Figure 12 Minimum distance to hazardous point for orthogonal right angled approach to pro tect...

Page 25: ...rfaces Overview The light beams from the sender unit may be deflected by reflective surfaces and dis persive media This can prevent an object from being detected Therefore all reflective surfaces and objects e g material bins machine table etc must maintain a minimum distance a from the protective field This minimum dis tance a must be maintained on all sides of the protective field This applies i...

Page 26: ...e it based on the respective formula table 3 1000 900 800 700 600 14 16 18 20 22 24 2 4 6 8 10 12 500 400 300 200 100 0 0 D m a mm Figure 15 Graph of minimum distance from reflective surfaces Table 3 Formula for calculating the minimum distance from reflective surfaces Distance D between twin sticks in m Calculation of the minimum distance a from reflective surfaces in mm D 3 m a 131 mm D 3 m a ta...

Page 27: ...in the diagram a mm D m Figure 17 Diagram minimum distance between host and guest 2 Or b From a 3 m protective field width calculate the minimum distance with the follow ing formula a mm tan 5 D m 1000 Example a tan 5 4 m 1000 a 349 28 mm 350 mm PROJECT PLANNING 4 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 27 Subject to change without notice ...

Page 28: ... laser beam only hits the front screen of the relevant twin stick An external twin stick is a twin stick that is not part of the same safety light curtain or same cascade b During alignment in particular make sure that the laser beam does not hit any external twin stick DANGER Hazard due to lack of effectiveness of the protective device Systems of safety light curtains that operate in close proxim...

Page 29: ...ent The system with code 2 is not affected by the beams of the system with code 1 4 4 Integrating the equipment into the electrical control Overview This chapter contains important information about integration in the electrical control Information about the individual steps for electrical installation of the device see Elec trical installation page 60 Requirements for use The output signals of th...

Page 30: ...etween the load and the protec tive device If loads are connected to the OSSDs switching outputs that then also switch if controlled with negative voltage e g electro mechanical contactor with out reverse polarity protection diode the 0 V connections of these loads and those of the corresponding protective device must be connected individually and directly to the same 0 V terminal strip In the eve...

Page 31: ...ing the device in residential areas may cause radio interference The operating entity is responsible for taking appropriate measures e g shielding DANGER Hazard due to lack of effectiveness of the protective device In the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner b Make sure that the following control and elec...

Page 32: ...of the machine The machine may not restart if the OSSDs switch to the ON state once the reset push button has been pressed The control must ensure that the machine only restarts if the machine start button is also pressed after the reset pushbutton b Make sure that the machine can only restart once the reset pushbutton and start button have been pressed in the specified order Operating principle T...

Page 33: ...e reset pushbutton and then lets go of it when the protec tive field is clear the OSSDs switch to the ON state The machine may not restart yet The operator must also press the machine start button after having pressed the reset pushbutton Internal restart interlock and reset A reset device e g a reset pushbutton must be connected to allow the restart inter lock to be used Pin 4 Pin 2 24 V DC 0 V D...

Page 34: ...external device monitoring EDM Operating principle If external device monitoring is configured the safety light curtain then checks the con tactors after every interruption to the light path and before the machine restarts Exter nal device monitoring is then able to detect if one of the contactor s contacts is welded for instance In this case the OSSDs remain in the OFF state Pin 4 Pin 2 Pin 2 Pin...

Page 35: ...are used in a cascade and the connecting cables are later interchanged if may be necessary to deactivate any guest configurations and manually re teach the restart interlock Integrating a safety light curtain in a cascade Cascading allows up to 3 safety light curtains to be connected e g for reliable pres ence detection The connected devices act like a long safety light curtain Only one device the...

Page 36: ...connector A cascaded system with several safety light curtains is configured solely through the selection of the system plug single system or cascade and its cabling No other action is necessary The individual safety light curtains can be used as single systems after disconnecting them from the cascaded systems if they are connected via a system plug for single sys tems 4 PROJECT PLANNING 36 O P E...

Page 37: ...ystem plug with system connection System plug with system connection and extension connection Cascade with one guest Host Guest 1 Cascade with two guest devices Host Guest 1 Guest 2 System plug suitable System plug not suitable Complementary information If a device which may already have been configured is used to extend a cascade or replace a defective device in a cascade see table 9 page 66 Furt...

Page 38: ...FG Y2 14 24 K1 K2 K2 1 24 V OSSD 0 V Mtfkp FE 24 V OSSD 0 V Mtfkp FE 4 3 2 5 1 4 3 2 5 PELV Figure 27 miniTwin4 in connection with UE10 2FG 4 PROJECT PLANNING 38 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Subject to change without notice ...

Page 39: ...nection with UE10 3OS Flexi Classic 24 V S1 0 V K1 K1 K2 l1 l2 A1 X1 X2 S1 S2 S3 l3 l4 A2 Q1 Q2 Q3 Q4 Function EN FE K2 PELV 1 24 V OSSD 0 V Mtfkp FE 24 V OSSD 0 V Mtfkp FE 4 3 2 5 1 4 3 2 5 Figure 29 miniTwin4 with Flexi Classic safety controller PROJECT PLANNING 4 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 39 Subject to change without notice ...

Page 40: ...ssioning and modifications Regular thorough check Check during commissioning and modifications The check must detect if it is possible to enter the hazardous area without being detected The following points are often helpful for the definition of the check Does the check have to be completed by qualified safety personnel Can the check be completed by personnel specially qualified and authorized to...

Page 41: ...identify each time the hazardous point is approached The test is carried out with an opaque test rod whose diameter corresponds to the reso lution of the safety light curtain If several safety light curtains are connected to each other in a cascade the complete check for every safety light curtain in the cascade is carried out During the check watch the OUT LED and the RES LED of the twin stick th...

Page 42: ...ted or the RES LED flashes orange if the reset function is configured reset required If this is not the case this status must first be induced The check is otherwise meaningless Approach 1 Move the test rod slowly through the area to be protected e g machine opening as indicated by the arrow see figure 31 2 Watch the OUT LED and the RES LED during the check The OUT LED should con tinuously light u...

Page 43: ...h the OUT LED and the RES LED of the twin stick that is being checked 4 5 2 Visual check of the machine and the protective device The following points are often helpful for the definition of the check Has the machine been retrofitted Have machine parts been removed Have modifications been made to the surroundings of the machine Have the protective device or its parts been dismantled Is it possible...

Page 44: ...and shock specifica tions exceed the values and test conditions specified in the data sheet DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Do not do repair work on device components b Do not make changes to or manipulate device components b Apart from the procedures described in thi...

Page 45: ...plug with system connection and extension connec tion Figure 33 System plug with system connection System plug System connection Device connection Figure 34 System plug with system connection and extension connection Extension connection System plug System connection Device connection MOUNTING 5 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 45 Subject to change w...

Page 46: ... First connect the single systems to one another To do so connect the extension connections of the host devices to the system connections of guest device 1 and if applicable the extension connections of guest device 1 to the sys tem connections of guest device 2 4 Then connect the system connections of the single system or host system to the application connection Complementary information The sys...

Page 47: ...ms if they are connected via a system plug for single sys tems If a device which may already have been configured is used to extend a cascade or replace a defective device in a cascade see table 9 page 66 Further topics Deactivating reset and EDM page 66 5 4 Mounting Important information NOTE b Read this section completely before installing the safety light curtain b Read the information on align...

Page 48: ...ective field width does not change when the safety light curtain is switched on CAUTION To consider during mounting b Mount the twin sticks on a level surface b When mounting make sure that the safety light curtain is aligned correctly The two housings of the twin sticks must be located exactly opposite one another b Take appropriate measures for vibration damping if shock specifications exceed th...

Page 49: ...stick 1 points towards LED 5 of twin stick 2 they have been installed correctly s s r r Figure 37 Mounting direction of the twin stick Twin stick NOTE After electrical installation the quality of the alignment of the safety light curtain can be checked During mounting make sure the twin sticks are aligned to one another Further topics Alignment of the twin stick page 74 5 4 2 Mounting options Poss...

Page 50: ...pics Brackets page 101 5 4 3 Mounting with O Fix bracket Overview With the O Fix bracket the safety light curtain can be mounted flat e g directly on the machine bed Figure 38 Application example mounting with O Fix bracket The O Fix bracket is mounted at the top and bottom of the miniTwin4 safety light cur tain Due to the O Fix bracket the respective twin stick is extended on both sides by about ...

Page 51: ...with a torque of 5 Nm Higher torques can damage the brackets lower torques provide inadequate protection against displacement L Figure 40 Mounting the miniTwin4with O Fix bracket Table 6 Drilling distance for mounting with O Fix bracket Protective field height of the twin stick in mm Drilling distance L in mm 120 132 6 180 192 6 240 252 6 300 312 6 360 372 6 420 432 6 480 492 6 540 552 6 600 612 6...

Page 52: ... C Fix bracket twin sticks can be mounted so they make contact or at right angles to each other without harming the resolution at the junction points Figure 41 Application example mounting with C Fix bracket Figure 42 C Fix bracket part no 2045843 Washer M5 fixing screw Important information NOTE The C Fix bracket cannot be used on a device with 120 mm protective field height 5 MOUNTING 52 O P E R...

Page 53: ...on against displacement L L L Figure 43 Mounting the miniTwin4 with C Fix brackets 3 Insert the twin stick into the C Fix brackets and press downward gently 4 Turn the twin stick to the rear until it engages in the C Fix brackets 5 Push the twin stick into the desired position 6 To secure the twin stick tighten the M3 screws of the C Fix brackets with a torque of approx 1 5 Nm 5 4 5 Mounting with ...

Page 54: ...e mounting surface so that the twin stick is positioned at the correct height 2 Mount the mounting plate of the upper L Fix bracket so that the upper twin stick protrudes up to 1 mm 3 At a protective field height of 420 mm use 2 fixing screws per mounting plate to increase protection against the L Fix bracket twisting 4 Set the mounting limb of the L Fix bracket on the upper end cap of the twin st...

Page 55: ...of the twin stick Figure 46 Application example mounting with C Fix bracket and L Fix bracket Approach 1 Mount the L Fix bracket so that the twin stick is positioned at the correct height 2 Tighten the first of the two M5 fixing screws slightly Make sure that the L Fix bracket is originally only lightly fastened and does not rotate 3 Now tighten the second of the two M5 fixing screws slightly 4 No...

Page 56: ... of about 1 5 Nm 10 To secure the twin stick tighten the M3 screws of the C Fix bracket with a torque of approx 1 5 Nm 5 4 7 Mounting with C Fix Flex bracket Overview The C Fix Flex bracket can be positioned very flexibly on the twin stick It does not extend the dimensions of the miniTwin4 safety light curtain With the C Fix Flex bracket twin sticks can be mounted until they make contact or at rig...

Page 57: ...e twin stick length from the end of the twin stick 2 Insert the twin stick into the C Fix Flex brackets and press to the rear until it engages 3 Push the twin stick into the desired position 4 To secure the twin stick tighten the M3 screws of both C Fix Flex brackets with a torque of approx 1 5 Nm 5 Correct the bracket angle until alignment is optimal 6 Tighten the M5 fixing screws of both C Fix F...

Page 58: ...safety light curtains are mounted so that they make contact or a safety light curtain is mounted on a wall depending on the type of bracket the resolution at the junction points or ends of the twin sticks differs figure 51 shows The resolution between 2 twin sticks higher value The resolution for a junction point of a twin stick with a wall or the ground lower value 5 MOUNTING 58 O P E R A T I N G...

Page 59: ... contact or a twin stick mounted against a wall mm Example Twin Stick with 14 mm resolution C Fix bracket C Fix Flex bracket O Fix bracket L Fix bracket MOUNTING 5 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 59 Subject to change without notice ...

Page 60: ...ect the two OSSDs separately The two OSSDs must not be connected to each other b Connect the OSSDs such that the machine controller processes both signals sepa rately DANGER Hazard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non compliance b Prevent the formation of a potential difference between the load and the protec tive device D...

Page 61: ...ds and those of the cor responding protective device must be connected separately and also directly to the same 0 V terminal strip In the event of a fault this is the only way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device Figure 53 No potential difference between load and protective device Further topic...

Page 62: ...ctive 3 Blue 0 V DC Voltage supply of the miniTwin4 4 Black OSSD Switching output FE Gray Functional earth To fulfill the EMC requirements the func tional earth FE must be connected Pre assembled cables with open ends are available for connecting applications Further topics Restart interlock page 14 External device monitoring EDM page 14 Cascading page 15 Connectivity page 102 Test rod check page ...

Page 63: ...hange is also responsible for maintaining the protec tive function of the device Further topics Testing plan page 40 7 1 1 Changing the configuration later Overview If a pre configured safety light curtain is to be installed and wired in its future environ ment the safety light curtain can be reset to its factory settings and re configured in one single procedure Further topics Indications when sw...

Page 64: ...onfiguring reset page 64 External device monitoring EDM page 34 Configuring external device monitoring EDM page 65 7 3 1 Configuring reset Overview To activate the reset function a reset button must be connected to the safety light cur tain You have 4 min for configuring the function after switching on the safety light curtain Otherwise the system completely locks 4 min after switching on lock out...

Page 65: ...s completely lock out In this case restart from step 1 Complementary information If EDM or RES are not required adapt the pin assignments on the system connection appropriately Further topics Restart interlock page 32 Deactivating reset and EDM page 66 Internal restart interlock and reset page 33 System connection page 62 7 3 2 Configuring external device monitoring EDM Approach The external devic...

Page 66: ... You have up to 30 s for each of the following steps The COM LED Ö white is used as a timer for interrupting and releasing the protective field Figure 57 Intervention points when deactivating configuration Important information NOTE Since the system positions host guest 1 or guest 2 of a cascaded systems are only determined via the system plug and saving is not done in EEPROM it is necessary to de...

Page 67: ...rtain again in the center until the COM LED flashes white once after about 3 s 6 Stop the interruption within the next 30 s The run direction of LEDs 1 to 5 Ö blue points outwards it points to the next interruption 7 Keep the protective field of the safety light curtain clear until the COM LED flashes white once after about 3 s 8 Within the next 30 s interrupt the protective field of the safety li...

Page 68: ...light curtain clear until the COM LED flashes white and LEDs 1 to 5 flash blue three times after about 3 s 17 Switch off the safety light curtain within the following 2 min EDM or reset is deactivated at the next switch on 18 After deactivating the configuration check the wiring and adjust it to the desired function if necessary 19 If EDM or reset must be reactivated after deactivating the configu...

Page 69: ... with system connection and extension connection Extension connection System plug System connection Device connection Important information DANGER Risk of ineffectiveness of the protective device The length of cable between 2 cascaded systems must not exceed 3 m b Use the shortest possible cables between the devices of a cascaded system b Protect the cascaded system from manipulation with an optim...

Page 70: ...veral safety light curtains is configured solely through the selection of the system plug single system or cascade and its cabling No other action is necessary Complementary information Both system plugs system plugs for single systems and system plugs for cascaded sys tems can be rotated by 180 on the device connection Figure 60 Mounting the system plugs on a cascaded system System plug for singl...

Page 71: ...tion OSSD1 EDM k2 24 V DC k1 0 V DC K1 K2 OSSD2 Figure 61 Configurable functions Reset button Further topics Configuring beam coding page 63 7 4 2 Connecting a new device in an existing cascade Overview If an unconfigured device is used it may be necessary to manually configure the RES EDM is automatically detected and saved The configuration of a cascade device is done using the plug Approach 1 I...

Page 72: ...t Single system or host in pro tective opera tion with EDM Guest The twin stick was config ured with Unconfigured Reset C C EDM C C Important information DANGER Danger caused by ineffectiveness of protective device b Check the effectiveness of the protective device after every change to the system Approach 1 Install and wire the device 2 If necessary reset the devices to be used as hosts see table...

Page 73: ...chine with a perfectly functioning protective device Further topics Minimum distance from reflective surfaces page 25 8 2 Overview Prerequisites Project planning has been completed correctly Mounting has been completed correctly Electrical installation has been completed correctly Approach 1 If required connect up to 3 devices to a cascade 2 Mount the system plug 3 Switch on the voltage supply If ...

Page 74: ... O Blue 1 Communication to the second twin stick is being established O Blue 1 to 5 Alignment quality display goes out when suffi cient alignment quality exists for 2 min O Green OSSD off system active protective field free O Orange RES RES configured O Orange EDM EDM configured Other display Device error Further topics Indications when switching on page 83 Configuring reset page 64 Configuring ex...

Page 75: ...as been mounted and connected the two twin sticks must be aligned with each other The beams of the sender optics must met exactly on the receiver optics The miniTwin4 safety light curtain signals the alignment quality with the blue LEDs 1 to 5 i e how well the two twin sticks are aligned with each other If all LEDs light up then alignment is optimal if no LEDs light up alignment is poor If 3 of th...

Page 76: ...ufficiently aligned When the maximum protective field width is utilized the system might show mod erate alignment quality during alignment with only 3 blue LEDs The system still has a reserve of 30 4 If the alignment quality is sufficient for 2 min the system switches alignment mode off LEDs 1 to 5 go out 5 If the alignment needs to be redone switch the voltage supply of both twin sticks off and b...

Page 77: ...f the alignment quality LEDs Remove all objects from the protective field to allow the alignment quality to be assessed 8 5 Check during commissioning and modifications The check must detect if it is possible to enter the hazardous area without being detected b Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity COMMISSIONING 8 8012...

Page 78: ...he voltage supply of the twin stick and then switch it back on Scratches or damage Replace the device if the front screen is scratched or damaged b Make sure that all reflective surfaces and objects maintain a minimum distance from the protective field b Make sure that no dispersive media e g dust fog or smoke are within the calcu lated minimum distance from the protective field NOTE This document...

Page 79: ...safety light curtain The OUT LED is mounted at reg ular intervals above a protective field height of 180 mm and can light up red or green It is only labeled OUT in two locations on the safety light curtain OPERATION 9 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 79 Subject to change without notice ...

Page 80: ... with the ERR LED Ö red External device monitoring reports defective contactor COM O White External communication active e g for service Ö White No optical communication to another twin stick Or Feedback when deactivating configuration RES O Orange Reset configured Ö Orange Reset configured Or In combination with ERR LED Ö red and EDM LED Ö orange error with configuration or cabling ERR O Red Prot...

Page 81: ... Persons and parts of the body to be protected may not be recognized in case of non observance b Regularly check the degree of contamination on all components based on the application conditions b Observe the information concerning test rod testing DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non ...

Page 82: ...dust from the front screen using a soft clean brush 2 Then wipe the front screen with a clean damp cloth 3 Check the position of the twin sticks after cleaning 4 Check the effectiveness of the protective device Further topics Operation page 78 Minimum distance from reflective surfaces page 25 10 3 Regular thorough check The check must detect if it is possible to enter the hazardous area without be...

Page 83: ...ay not be recognized in case of non observance b Do not do repair work on device components b Do not make changes to or manipulate device components b Apart from the procedures described in this document the device components must not be opened NOTE Additional information on troubleshooting can be found at the responsible SICK sub sidiary 11 2 Diagnostic LEDs 11 2 1 Indications when switching on O...

Page 84: ...isplay Device error Further topics Configuring reset page 64 Configuring external device monitoring EDM page 65 Fault indicators page 86 3 During the initial commissioning of a twin stick the LED flashes immediately to signal the first synchronization between the twin sticks For all other power up processes the LED only flashes if the previous system partner does not answer within 20 s In this cas...

Page 85: ...at reg ular intervals above a protective field height of 180 mm and can light up red or green It is only labeled OUT in two locations on the safety light curtain Lit up LEDs indicate a specific status of the safety light curtain Flashing LEDs demand action TROUBLESHOOTING 11 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 85 Subject to change without notice ...

Page 86: ...ith configuration or cabling ERR O Red Protective field interrupted Ö Red Error 1 2 3 4 5 O Blue Indication of the alignment quality Ö Blue In combination with ERR LED Ö red display of an error o LED off Ö LED flashes O LED illuminates Further topics Diagnostic LEDs page 83 Status indicators page 17 Aligning the twin sticks to one another page 75 Indication of the alignment quality page 77 11 2 3 ...

Page 87: ...ower up during the start up phase replace the device b If the display lights up during operation con tact SICK support Ö White COM Fault during com munication between 2 twin sticks b Check the alignment of the two twin sticks with one another Or if a twin stick has been replaced b Switch the voltage supply for both twin sticks off and then back on again Ö Red ERR Ö Orange EDM EDM errors b Check th...

Page 88: ...sponsible manner at work Please note the fol lowing information regarding disposal 12 2 Disposal Always dispose of serviceableness devices in compliance with local national rules and regulations with respect to waste disposal NOTE We will be glad to help you dispose of these devices on request 12 DECOMMISSIONING 88 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Su...

Page 89: ... Safety integrity level 7 SIL3 IEC 61508 SIL claim limit 7 SILCL3 IEC 62061 PFHd mean probability of a dangerous failure per hour Single system 4 3 x 10 9 Cascaded systems 13 x 10 9 TM mission time 20 years ISO 13849 1 Safe status when a fault occurs At least one OSSD is in the OFF state Power up delay after supply voltage applied 3 s Wavelength 850 nm Output signal switching devices OSSDs PNP sem...

Page 90: ...ternal volt age supply of the devices SELV must be able to bypass events including a power outage of 20 ms The power supply unit must ensure reliable network separation SELV PELV and current limiting of max 4 A Power supply units according to EN 60204 1 fulfill this prerequisite Suitable power supply units are avail able as accessories from SICK 6 Within the limits of UV 7 For more detailed inform...

Page 91: ...tardant TBBPA System connection External material of the cable TPU PUR Packaging Corrugated cardboard with polyethylene Further topics Table of weights page 92 Accessories page 101 Dimensional drawings page 94 13 2 Response time Overview The response time depends on the following parameters Resolution Protective field height Beam coding Number of cascaded devices Response time for a single device ...

Page 92: ...m Maximum power consumption in W 1 120 2 5 180 2 5 240 2 5 300 3 1 360 3 1 420 3 7 480 3 7 540 4 3 600 4 3 660 4 9 720 4 9 780 5 5 840 5 5 900 6 1 960 6 1 1020 6 7 1080 6 7 1140 7 3 1200 7 3 1 Power discharged again via the OSSDs depending on the connected OSSD load must be added to the table values 13 4 Table of weights miniTwin4 Table 22 Weight miniTwin4 Protective field height in mm Weight in g...

Page 93: ...5 and PNS125 deflector mirrors Table 23 Weight of PNS75 and PNS125 deflector mirrors Mirror height in mm Weight in g PNS75 PNS125 340 1035 1580 490 1435 2190 640 1850 2820 790 2270 3450 940 2680 4080 1090 3095 4710 1240 3510 5345 TECHNICAL DATA 13 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 93 Subject to change without notice ...

Page 94: ...gure 65 Dimensional drawing for the miniTwin4 mm NOTE Protective field height S corresponds to the size of the safety light curtain 13 TECHNICAL DATA 94 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Subject to change without notice ...

Page 95: ...B03DE0 1207100 420 C4MT 04214ABB03DE0 1207101 480 C4MT 04814ABB03DE0 1207102 540 C4MT 05414ABB03DE0 1207103 600 C4MT 06014ABB03FE0 1207104 660 C4MT 06614ABB03FE0 1207105 720 C4MT 07214ABB03FE0 1207106 780 C4MT 07814ABB03FE0 1207107 840 C4MT 08414ABB03FE0 1207108 900 C4MT 09014ABB03FE0 1207109 960 C4MT 09614ABB03FE0 1207110 1020 C4MT 10214ABB03FE0 1207111 1080 C4MT 10814ABB03FE0 1207112 1140 C4MT 1...

Page 96: ...6 420 C4MT 04234ABB03DE0 1207247 480 C4MT 04834ABB03DE0 1207248 540 C4MT 05434ABB03DE0 1207249 600 C4MT 06034ABB03FE0 1207250 660 C4MT 06634ABB03FE0 1207251 720 C4MT 07234ABB03FE0 1207252 780 C4MT 07834ABB03FE0 1207253 840 C4MT 08434ABB03FE0 1207254 900 C4MT 09034ABB03FE0 1207255 960 C4MT 09634ABB03FE0 1207256 1020 C4MT 10234ABB03FE0 1207257 1080 C4MT 10834ABB03FE0 1207258 1140 C4MT 11434ABB03FE0 ...

Page 97: ...0 1207286 420 C4MT 04224ABB04DE0 1207287 480 C4MT 04824ABB04DE0 1207181 540 C4MT 05424ABB04DE0 1207288 600 C4MT 06024ABB04FE0 1207289 660 C4MT 06624ABB04FE0 1207290 720 C4MT 07224ABB04FE0 1207291 780 C4MT 07824ABB04FE0 1207292 840 C4MT 08424ABB04FE0 1207293 900 C4MT 09024ABB04FE0 1207294 960 C4MT 09624ABB04FE0 1207295 1020 C4MT 10224ABB04FE0 1207296 1080 C4MT 10824ABB04FE0 1207297 1140 C4MT 11424A...

Page 98: ...C4MT 03614ABB03DB0 1206955 420 C4MT 04214ABB03DB0 1206956 480 C4MT 04814ABB03DB0 1206957 540 C4MT 05414ABB03DB0 1206958 600 C4MT 06014ABB03FB0 1206959 660 C4MT 06614ABB03FB0 1206960 720 C4MT 07214ABB03FB0 1206961 780 C4MT 07814ABB03FB0 1206962 840 C4MT 08414ABB03FB0 1206963 900 C4MT 09014ABB03FB0 1206964 960 C4MT 09614ABB03FB0 1206965 1020 C4MT 10214ABB03FB0 1206966 1080 C4MT 10814ABB03FB0 1206967...

Page 99: ...360 C4MT 03634ABB03DB0 1207338 420 C4MT 04234ABB03DB0 1207339 480 C4MT 04834ABB03DB0 1207340 540 C4MT 05434ABB03DB0 1207341 600 C4MT 06034ABB03FB0 1207342 660 C4MT 06634ABB03FB0 1207343 720 C4MT 07234ABB03FB0 1207344 780 C4MT 07834ABB03FB0 1207345 840 C4MT 08434ABB03FB0 1207346 900 C4MT 09034ABB03FB0 1207347 960 C4MT 09634ABB03FB0 1207348 1020 C4MT 10234ABB03FB0 1207349 1080 C4MT 10834ABB03FB0 120...

Page 100: ...0 2058489 660 2058490 720 2058491 780 2058492 840 2058493 900 2058494 960 2058495 1020 2058496 1080 2058497 1140 2058498 1200 2058499 14 4 Alignment aid Table 34 Alignment aid ordering information Part Part number Laser alignment aid AR60 1015741 Adapter 4064710 14 ORDERING INFORMATION 100 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Subject to change without no...

Page 101: ...otective field height of 360 mm we recommend also using a C Fix bracket in the direct vicinity of the L Fix bracket O Fix bracket 10 14 85 12 6 10 24 3 Figure 66 Dimensional drawing of O Fix bracket mm part no 2045835 L Fix bracket C Fix bracket set 6 33 6 11 8 7 12 8 5 Figure 67 Dimensional drawing of L Fix bracket mm part no 2045843 set ACCESSORIES 15 8012624 10OM 2018 08 09 SICK O P E R A T I N...

Page 102: ...rt no 2056598 15 2 Connectivity System connection Table 36 Single system system plug 1 connecting cable Part Part number 160 mm with male connector M12 4 FE 2046447 350 mm with male connector M12 4 FE 2046449 700 mm with male connector M12 4 FE 2046451 10 m stripped 2051290 15 ACCESSORIES 102 O P E R A T I N G I N S T R U C T I O N S miniTwin4 8012624 10OM 2018 08 09 SICK Subject to change without...

Page 103: ...AX Table 39 Plug connectors Part Part number M12 5 male cable connector straight ready to assemble 6022083 M12 5 female cable connector straight ready to assemble 6009719 Table 40 Cascade extension connection M12 4 male connector and female connector FE straight Part Part number 1 m 2096007 YF2A15 010UB5 M2A15 2 m 2096009 YF2A15 020UB5 M2A15 Distribution lists Table 41 Distributor ordering informa...

Page 104: ...or mirrors in the protective field Table 43 Scanning range with and without 1 or 2 deflector mirrors Type Scanning range Scanning range with 1 deflector mirror Scanning range with 2 deflector mirrors PNS75 PNS125 4 m 3 6 m 3 2 m 15 3 2 PNS75 deflector mirror Table 44 Ordering information for PNS75 deflector mirror Mirror height in mm Max protective field height in mm Type codes Part number 340 300...

Page 105: ...NS125 034 1019425 490 450 PNS125 049 1019426 640 600 PNS125 064 1019427 790 750 PNS125 079 1019428 940 900 PNS125 094 1019429 1090 1050 PNS125 109 1019430 1240 1200 PNS125 124 1019431 Using deflector mirrors reduces the effective scanning range DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non obse...

Page 106: ... specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field 16 ANNEX 106 O P E...

Page 107: ...Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machine been mea sured specified and documented at the machine and or in the machine docu mentation Yes No Has the ESPE been mounted such that the required minimum distance from the nearest hazardous ...

Page 108: ...e operation without reset and or without EDM 32 23 Schematic representation of operation with restart interlock 33 24 Electrical diagram of the reset device 33 25 Electrical diagram of external device monitoring EDM 34 26 Cascading 36 27 miniTwin4 in connection with UE10 2FG 38 28 miniTwin4 in connection with UE10 3OS 39 29 miniTwin4 with Flexi Classic safety controller 39 30 miniTwin4 with Flexi ...

Page 109: ...n points when deactivating configuration 66 58 System plug with system connection 69 59 System plug with system connection and extension connection 69 60 Mounting the system plugs on a cascaded system 70 61 Configurable functions 71 62 Alignment of the safety light curtain 75 63 LEDs on the twin sticks 79 64 LEDs on the twin sticks 85 65 Dimensional drawing for the miniTwin4 mm 94 66 Dimensional d...

Page 110: ...n for 24 mm resolution 95 26 Ordering information for 34 mm resolution 96 27 Ordering information for 14 mm resolution 96 28 Ordering information for 24 mm resolution 97 29 Ordering information for 34 mm resolution 97 30 Ordering information for 14 mm resolution 98 31 Ordering information for 24 mm resolution 98 32 Ordering information for 34 mm resolution 99 33 Additional front screen weld spark ...

Page 111: ...LIST OF TABLES 18 8012624 10OM 2018 08 09 SICK O P E R A T I N G I N S T R U C T I O N S miniTwin4 111 Subject to change without notice ...

Page 112: ...xico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90 E Mail info sick ru Singapore Ph...

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