SICK FLPS Series Operating Instructions Manual Download Page 6 | Manualshive

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SICK FLPS Series Operating Instructions Manual Download Page 6

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FLPS Multibarrier · Operating Instructions · 8021769/V1-0/2018-03 · © SICK Engineering GmbH

About this document

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1.1

Function of this document

These Operating Instructions describe:

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Device components

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Installation

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Operation

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Maintenance work required for reliable operation

Retention of documents

▸

Keep these Operating Instructions and all associated documents available for
reference.

▸

Pass the documents on to a new owner.

1.2

Scope of application

These Operating Instructions cover standard applications which conform with the technical
data specified. Additional information and assistance for special applications are available
from your SICK representative. It is generally recommended to take advantage of qualified
consulting services provided by SICK experts for your specific application.

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Summary of Contents for FLPS Series

Page 1: ...O PERATING INSTRU CTIO NS Installation Operation Maintenance Front page FLPS Multibarrier ...

Page 2: ...gineering GmbH assumes no liability for the correctness of an unauthorized translation Please contact SICK Engineering GmbH or your local representative in case of doubt Legal information Subject to change without notice SICK Engineering GmbH All rights reserved Warning symbols Warning levels Signal words DANGER Risk or hazardous situation which will result in severe personal injury or death WARNI...

Page 3: ... Design and function 14 3 3 Device versions 15 3 4 Interfaces 15 3 4 1 Communication via Modbus TCP 15 3 4 2 Service access via USB 15 3 5 Displays 16 4 Installation 17 4 1 Safety Information 18 4 2 Mounting 19 4 3 Electrical Installation 19 4 3 1 Cable specification 19 4 3 2 Connection parameters 19 4 3 3 Connecting the FLPS Multibarrier 22 4 3 4 FO DO configuration switches Open Collector Namur ...

Page 4: ...Contents 4 FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH ...

Page 5: ...ocument FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH 5 Subject to change without notice FLPS Multibarrier 1 About this document Function of this document Scope of application ...

Page 6: ... of documents Keep these Operating Instructions and all associated documents available for reference Pass the documents on to a new owner 1 2 Scope of application These Operating Instructions cover standard applications which conform with the technical data specified Additional information and assistance for special applications are available from your SICK representative It is generally recommend...

Page 7: ...erating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH 7 Subject to change without notice FLPS Multibarrier 2 For your safety Intended use Basic safety information Requirements on the personnel s qualification Restrictions of use ...

Page 8: ... atmospheres is no longer valid Do not use damaged components or parts Special local conditions Follow all local laws regulations and company internal operating directives applicable at the installation location 2 2 Basic safety information Only put the FLPS Multibarrier into operation after reading the Operating Instructions Observe all safety information If you do not understand something Please...

Page 9: ... as well as adequate knowledge of the measuring system gained through training Specific requirements for use of devices in hazardous areas 2 4 Restrictions of use The degree of protection IP20 IEC 60529 EN 60529 of the device is designed for a clean and dry environment degree of contamination 2 according to IEC 60664 1 Do not submit the device to mechanical and or thermal stress which exceeds the ...

Page 10: ...10 FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH For your safety Subject to change without notice ...

Page 11: ...tibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH 11 Subject to change without notice FLPS Multibarrier 3 Product Description Product Identification Design and function Device versions Interfaces Displays ...

Page 12: ...lar Instale por documento no 9275353 AVERTISSEMENT Risque d explosion Lisez les modes d emploi avant I installation Installez par le dessin pas 9275353 4098018 Tamb Um 30 V AC 60 V DC Power Supply Vin SELV 10 8 26 4 V DC max 0 4 A 40 C 60 C II 1 G Ex ia Ga IIC FTZU 18 ATEX 0008X FLPS2 60042 S 5 SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Germany WARNING Explosion Hazard Read Ope...

Page 13: ...nge without notice Model name Figure 2 Model name FLPS 2 600 42 S 5 Product Name Product Name FLPS Device Type Double Module 2 Separation Device Family FLOWSIC600 XT DRU 60 600 Data interfaces 4 DO 2 RS485 42 4 DO 1 Ethernet 1 RS485 4E Separation Ex classification Safe zone S Separation Nominal supply voltage 5 15 V DC 5 ...

Page 14: ...and allows the connection via one or two serial as well as four digital interfaces depending on the device version All interfaces are electrically isolated The serial interfaces are typically designed as RS485 Here one can be used for connec tion to a volume converter and the second for connection to a higher level system or it can be used as service interface via integrated mini USB 2 0 interface...

Page 15: ...S 5 and FLPS2 6004E S 55 are equipped with a mini USB 2 0 interface Part number Model name Description 2098122 FLPS2 60042 S 5 FLPS Multi Barrier FLPS2 60042 S 5 Multi channel power and input isolating amplifier for intrinsically safe installation of FLOWSIC600 XT family devices DIN rail housing NS35 45x114 5x99mm 4 digital I O puls status 2 serial I O RS485 1 mini USB 2 0 Service I O 2098136 FLPS...

Page 16: ...afe supply of the RS485 from the flow meter LED green for RS485 TX LED yellow for RS485 RX x LED green digital outputs Figure 4 Displays O 0 O 1 DO 3 2b 2a DO 2 Vcl Vout 1b 1a RX2 TX2 RX1 TX1 Vaux Fuse failed FLPS2 60042 S 5 FI 1 FI 0 2B 2A DI 3 DI 2 1B 1A FO 0 FO 1 DO 2 DO 3 1b 1a 2b 2a Part No 20981 FO 0 DO 3 DO 2 FO 1 2b 2a Ethernet RX2 TX2 RX1 TX1 Vaux Fuse failed FLPS2 6004E S 5 FI 1 FI 0 2B ...

Page 17: ...tion FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH 17 Subject to change without notice FLPS Multibarrier 4 Installation Safety Information Mounting Electrical Installation ...

Page 18: ...und terminal Alternatively a sin gle stranded wire with a cross section of 4 mm only with a crimping cable lug may be used Conductors with a minimum cross section of 0 2 mm and a maximum cross section of 2 5 mm fine stranded rigid may be connected to the connection terminals The tightening torque is 0 5 0 8 Nm In case of stranded wires use wire end ferrules Connect the device only to equipment whi...

Page 19: ...ust be connected to the potential equalization PE Input data for device supply Parameters Conductor cross section 0 5 2 5 mm 20 12 AWG Cable type Conform with the requirements in the appropriate installation area Maximum cable length to the gas flow meter twisted pair 200 500 m depending on the conductor cross section Insulation stripping 7 mm Tightening torque 0 5 0 8 Nm Ethernet cable type Cat 5...

Page 20: ... not intrinsically safe Uout Output voltage DO n a n a 30 VDC Iout Output current DO 0 1 20 50 mA Serial interfaces RS485 1 Alternative Ethernet Interface not intrinsically safe In accordance with standard EIA485 In accordance with standard IEEE 802 3 RS485 2 Interface not intrinsically safe In accordance with standard EIA485 Service interface not intrinsically safe designed as mini USB 2 0 In acc...

Page 21: ... Lo 0 8 0 4 0 1 mH Lo Ro 148 74 4 18 6 μH Ω Current loop intrinsically safe power supply terminal Vcl Uo 16 5 16 5 16 5 V Io 89 89 89 mA Po 368 368 368 mW Co 9 8 1 9 0 2 μF Lo 32 16 2 3 mH Switching inputs FI O DI 0 FI 1 DI 1 DO 2 DO 3 supply intrinsically safe Uo 16 5 16 5 16 5 V Io 9 7 9 7 9 7 mA Po 40 40 40 mW Co 9 8 2 45 0 41 μF Lo 300 200 100 mH Ui 16 5 16 5 16 5 V Ci 0 0 0 μF Li 0 0 0 mH Ser...

Page 22: ...on intrinsically safe side Intrinsically safe Ex ia connections for gas flow meter plug color light blue Safe area connections plug color grey Terminal designation Function Terminal designation Function FI 0 DI 0 Pulse input FI 0 FO 0 DO 0 Pulse Output FO 0 FI 0 DI 0 Pulse input FI 0 FO 0 DO 0 Pulse Output FO 0 FI 1 DI 1 Pulse input FI 1 FO 1 DO 1 Pulse Output FO 1 FI 1 DI 1 Pulse input FI 1 FO 1 ...

Page 23: ... switching DIL switches Max impulse frequency 10 kHz Max configurable impulse duration 0 05 s 1 s External supply US 9 Switching states ON 0 d UCE d 9 P d ICE d P OFF ICE d P OHDNDJH IORZ Umax 9 HOHFWURQLF FXUUHQW OLPLWDWLRQ UHVHWWDEOH temperature fuse Max impulse frequency 10 kHz Impulse duration n a External supply US 9 Switching states On IO P OFF IO P Umax 9 QR 1DPXU GHYLFH FRQQHFWHG 1 k 1 k 1...

Page 24: ...Cat 5 or higher with a RJ45 plug Standard settings Standard IP address for Ethernet module 192 168 0 10 Standard Subnet mask 255 255 255 0 Standard baud rate 38 400 baud Service access via USB Both device versions FLPS2 60042 S 5 and FLPS2 6004E S 5 are equipped with a mini USB 2 0 interface The serial interface RS485 2 can be used as direct service interface on the FLPS Multibar rier by using the...

Page 25: ...5 B PS 5 9 Y Y JB PQ JT 5 B 4 M JW SPVQ 5 Y JB OUSJOTJDBMMZ 4BGF 4 M JW SPVQ 5 Y JB OUSJOTJDBMMZ 4BGF 4 4 PECVT 34 6 35 PECVT 34 6 35 0 0 0 0 0 0 1PXFS 7 7PVU 34 34 14 PECVT 4 356 PECVT 4 356 JHJUBM 0VUQVU 4UBUVT 4UBUVT JHJUBM 0VUQVU 7PMVNF MPX 1VMTF 0VUQVU 7PMVNF MPX 1VMTF 0VUQVU 1PXFS 4VQQMZ 7 7JO 34 34 C B B C 1BSU P 084 95 VMUJ BSSJFS 4 7 J W 51 Y Y NN J W 51 Y Y NN Y NN 0 4BGF SFB B BSEPVT SF...

Page 26: ...with FLOWSIC600 XT 4BGF SFB B BSEPVT SFB 5 9 Y Y JB PQ JT 5 B PS 5 9 Y Y JB PQ JT 5 B 4 M JW SPVQ 5 Y JB OUSJOTJDBMMZ 4BGF 4 M JW SPVQ 5 Y JB OUSJOTJDBMMZ 4BGF 4 4 PECVT 34 6 35 PECVT 34 6 35 0 0 0 0 0 0 1PXFS 7 7PVU 34 34 14 PECVT 4 356 PECVT 5 1 JHJUBM 0VUQVU 4UBUVT 4UBUVT JHJUBM 0VUQVU 7PMVNF MPX 1VMTF 0VUQVU 7PMVNF MPX 1VMTF 0VUQVU 1PXFS 4VQQMZ 7 7JO 0 0 0 0 5 34 C B 1BSU P 084 95 VMUJ BSSJFS ...

Page 27: ...he gas flow meter The red LED Fuse failed is off Figure 10 Function check IMPORTANT Check for correct wiring and function of the FLPS Multibarrier prior to commis sioning O 0 O 1 DO 3 2b 2a DO 2 Vcl Vout 1b 1a RX2 TX2 RX1 TX1 Vaux Fuse failed FLPS2 60042 S 5 FI 1 FI 0 2B 2A DI 3 DI 2 1B 1A FO 0 FO 1 DO 2 DO 3 1b 1a 2b 2a Part No 20981 FO 0 DO 3 DO 2 FO 1 2b 2a Ethernet RX2 TX2 RX1 TX1 Vaux Fuse fa...

Page 28: ...28 FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH Installation Subject to change without notice ...

Page 29: ...eshooting FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH 29 Subject to change without notice FLPS Multibarrier 5 Troubleshooting Replacing the fuse Malfunction Error rates ...

Page 30: ...place the device when the FLPS Multibarrier shows a malfunction which is not caused by a defective fusible cutout Do not open or change the device Do not repair the device by yourself but replace it by an equivalent device Repairs may only be performed by the manufacturer The manufacturer is not liable for damages due to violation 5 3 Error rates 100 000 operating hours are stated as service life ...

Page 31: ...ations FLPS Multibarrier Operating Instructions 8021769 V1 0 2018 03 SICK Engineering GmbH 31 Subject to change without notice FLPS Multibarrier 6 Specifications Technical data Dimensional drawings Conformities ...

Page 32: ...Dimensional drawings Figure 11 FLPS Multibarrier Dimensions Ambient temperature 40 60 C Storage temperature 40 80 C Ambient humidity 10 95 Relative humidity in operation no moisture condensation Ambient pressure 0 8 1 1 bar a Enclosure rating IP 20 Fit the devices in enclosures which meet the relevant require ments of the installation location Ex approvals ATEX II 1 G Ex ia Ga IIC ...

Page 33: ...contain any poisonous radioactive or environmentally hazardous substances Dispose of the FLPS Multibarrier as electronic component as electronic waste CE CE compliant Electrical safety EMC IEC 61010 1 2010 06 IEC 60529 2014 30 EU EMC Directive DIN EN 61326 1 2013 07 ATEX RL 2014 34 EU EN 60079 0 2012 EN 60079 11 2012 Climate IEC60068 Mechanical IEC 61010 1 2011 05 Corrigendum 2 2013 10 Other RoHS ...

Page 34: ...QH 0DLO VXSSRUW VLFN MS Malaysia 3KRQH E Mail enquiry my sick com Mexico 3KRQH 0DLO PDULR JDUFLD VLFN FRP Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail sales sick co nz Norway 3KRQH E Mail sick sick no Poland 3KRQH 0DLO LQIR VLFN SO Romania 3KRQH 0DLO RIILFH VLFN UR Russia 3KRQH 0DLO LQIR VLFN UX Singapore 3KRQH 0DLO VDOHV JVJ VLFN FRP Slovakia 3KRQH E Mail mail sick sk sk ...

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