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SICK 8013344, Addendum To Operating Instructions

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Installation                                                                                 

FLOWSIC100 Flare · Addendum to Operating Instructions · 8025365/V1-0/2020-05 · © SICK Engineering GmbH

29

FLOWSIC100 Flare

4

Installation

Safety information

Scope of delivery

Installation sequence

Installation accessories

Fitting the nozzles on the pipeline (measuring system without spool piece)

Pulling the sender/receiver units back

Fitting the sender/receiver units

Pulling the sender/receiver units back

Fitting the venting valve

Fitting the weatherproof cover for the sender/receiver units

Summary of Contents for 8013344

Page 1: ...A D D EN DU M TO OP ER ATIN G IN STRUC TION S Main FLOWSIC100 Flare FLSE100 XT sender and receiver units Description Installation Technical data...

Page 2: ...your local representa tive in case of doubt Legal information Subject to change without notice SICK Engineering GmbH All rights reserved Warning symbols Warning levels signal words DANGER Risk or haz...

Page 3: ...2 5 1 2 Specific conditions relating to the FLSE100 XT with intrinsically safe transducers 14 2 5 2 Use of FLSE100 XT depending on the temperature code and process temperature 14 2 5 3 Permissible ga...

Page 4: ...8 3 Installing sender receiver units 56 4 8 4 Leak tightness check 58 4 9 Pulling the sender receiver units back 58 4 10 Fitting the venting valve 60 4 11 Fitting the weatherproof cover for the sende...

Page 5: ...o Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 5 10 Annex 85 10 1 Compliances of FLSE100 XT sender receiver units 86 10 1 1 Compliances 86 10 1 2 CE declaration 86 10 1 3 Standard...

Page 6: ...Contents 6 FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH...

Page 7: ...C100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 7 FLOWSIC100 Flare 1 About this document Function of this document Scope of application Target groups Data inte...

Page 8: ...ice Operation The device may only be operated by authorized persons who based on their training on and knowledge of the specific device as well as knowledge of the relevant regulations can assess the...

Page 9: ...gineering GmbH 9 FLOWSIC100 Flare 2 For your safety Basic safety information Intended use Main hazards Retraction mechanism of the sender receiver units Operation in potentially explosive atmospheres...

Page 10: ...in this document The manufacturer bears no responsibility for any other use Do not carry out any work or repairs on the FLSE100 XT sender receiver units not described in this manual Do not remove add...

Page 11: ...s as well as plant operator instruc tions Only authorized personnel with special qualification for fitting using the Hot Tapping method may install the devices when the plant is in oper ation requirem...

Page 12: ...d only be cleaned with a damp cloth The respective devices will be identified by the manufacturer with a warning sign WARNING Hazard through incorrect use of the retraction mechanism The retraction me...

Page 13: ...oup A B C D T4 Cl I Zone 2 Ex AEx nA ia IIC T4 F1F M Ex db ia Ga IIC T6 Ga Gb Ex db ia Ga IIB T4 Ga Gb Ex db ia Ga IIA T4 Ga Gb II 1 2G Ex db ia Ga IIC T6 Ga Gb II 1 2G Ex db ia Ga IIC IIB IIA T4 Ga G...

Page 14: ...with intrinsically safe transducers The equipment contains a shunt zener diode which requires connection to a barrier ground in accordance with IEC 60079 14 The protective ground conductor terminals o...

Page 15: ...may not exceed the specified ambient values NOTICE The pipe wall can separate different hazardous areas zones Table 2 Permitted gas temperature for temperature code Classified tempera ture code in th...

Page 16: ...up The ambient temperature around the electronic housing may not exceed 70 C for the sender receiver unit marked with T4 The ambient temperature around the electronic housing may not exceed 55 C for...

Page 17: ...Ensure the rated voltage UM used in the safe area does not exceed 125 V The FLSE100 XT sender receiver units are not equipped with a main power switch for switching off the operating voltage Plan and...

Page 18: ...he application limitations described in these Operating Instructions Ultrasonic probes can also be operated in Zone 0 under atmospheric conditions ambient temperature 40 C to 70 C and ambient pressure...

Page 19: ...um to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 19 FLOWSIC100 Flare 3 Product description Product identification Sender receiver units Material for parts with process gas conta...

Page 20: ...SE100 XT S Fig 2 Type plate example FLSE100 XT M Product name FLSE100 XT Manufacturer SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Germany Example of marking plate FLSE100 XT S ATEX...

Page 21: ...5 V1 0 2020 05 SICK Engineering GmbH 21 Fig 3 Type plate example FLSE100 XT H Fig 4 Type plate example FLSE100 XT P Example of marking plate FLSE100 XT H ATEX IECEx Example of marking plate passive SL...

Page 22: ...r units Cross duct Fig 5 F1F S Master and slave shown as examples 1 Pressure compensation element 6 Retraction nozzle 2 Electronics unit 7 Duct probe 3 T connector 8 Sensor contour 4 TNC connector con...

Page 23: ...tion element 6 Retraction nozzle 2 Electronics unit 7 Duct probe 3 T connector 8 Sensor contour 4 TNC connector connection for Slave 9 Transducer 5 Self cutting ring 1 7 8 6 4 5 3 2 Sensor length 9 3...

Page 24: ...0 05 SICK Engineering GmbH Product description Probe version Fig 8 F1F P 1 Pressure compensation element 6 Retraction nozzle 2 Electronics unit 7 Duct probe 3 T connector 8 Transducer 4 Pressure compe...

Page 25: ...2 x Adjusting ring 14 pipe screw fitting 1 sealing disc 3 x x x x Titanium Duct probe 9 transducer 7 x Transducer 7 transducer holder within sensor contour 13 x PTFE Centering 11 x x x x Sensor contou...

Page 26: ...0 Flare spool piece are optionally available with pressure and temperature sensors For the positioning of pressure and temperature transmitters the following configurations are available Measuring tub...

Page 27: ...quired for spool pieces made of stainless steel Do the same if the meter must be stored in dry condi tions but for more than a week Lifting requirements Fig 12 Lifting requirements 1 1 Retraction nozz...

Page 28: ...28 FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH Product description...

Page 29: ...information Scope of delivery Installation sequence Installation accessories Fitting the nozzles on the pipeline measuring system without spool piece Pulling the sender receiver units back Fitting th...

Page 30: ...ternal pipeline pressure only when the equipment is at a standstill Fitting when the equipment is running is only possible using the hot tapping method Such work may only be carried out by a specializ...

Page 31: ...the desired section of the pipeline using the hoist After attaching the flange bolts but before tightening check the correct seating and alignment of the flange seal Align the spool piece so that the...

Page 32: ...wL p 48 4 8 1 For installation of the sender receiver units the wetted part length is calculated from Circumference Wall thickness Gasket thickness Nozzle length For retractable installation Ball valv...

Page 33: ...tallation accessories for temperature range according to type plate The ball valve must not be insulated for media temperatures below 40 C or higher than 160 C For gas temperatures higher than 180 C o...

Page 34: ...all valve and or sender receiver unit Table 5 Available seals 2 1 1 Welding bevel 2 Marking NOTICE Observe the diagrams on p 79 7 3 Flange connection Material Temperature ranges CL150 LTCS P355 QH1 A3...

Page 35: ...Ball valve CL150 2 SS CL150 2 Stainless steel 1 4408 CF08M 46 200 C 50 392 F Ball valve CL300 2 SS CL300 2 Stainless steel 1 4408 CF08M 46 200 C 50 392 F Low temperature Ball valve CL150 2 SS CL150 2...

Page 36: ...the pipeline SICK offers various nozzle installation tools depending on the nominal pipe diameter and path configuration The nozzle installation tool contains per nozzle Welding aid M16 75 1 Centering...

Page 37: ...etermine the exact position of the nozzle on the pipeline The foil strip is prepared with nozzle markings for different pipe diameters Fig 17 General preparation work 1 Wind the strip around the pipel...

Page 38: ...metry Calculator available on the provided product CD p 32 4 5 Fig 18 Formulas to calculate transducer distance a NOTICE Note transducer distance a and circumference U these values are required to cal...

Page 39: ...r circumference U 4 Enter the Nominal nozzle angle e g 75 60 45 5 Transducer Distance a is calculated Marking the nozzle positions on the pipeline Fig 19 Determining the nozzle positions on the strip...

Page 40: ...rip back around the pipeline and mark the nozzle positions with crossing and marking points by using a metal center punch 7 Take the strip off again and join the additional markings with a line Crossi...

Page 41: ...ement 2 path measurement 1 Start preparation work as shown in p 37 Fig 17 5 Draw a guide line 1 for the nozzle position s mark crossing points 2 and draw marking points 3 in distance 60 mm x from the...

Page 42: ...punch 7 Take the strip off again and join the additional markings with a line Crossing point marking for the center of the nozzle Marking point aid for aligning the nozzle Path 1 Path 2 Path 1 Path 2...

Page 43: ...y be carried out by authorized personnel with a specific qualification Special qualified and approved procedures have to be followed This proce dure requires the written agreement by the plant operato...

Page 44: ...e next point Remove uncoated wire Unscrew the threaded rod as a whole from the welding aid To do this place a wrench on the counternuts The centering plate will be removed by the clamp ring Finish off...

Page 45: ...s tightness of ball valve installation before you continue Drilling holes into the pipeline if plant is out of operation The pipe wall must be drilled out at the nozzle position so that the sender rec...

Page 46: ...er receiver unit is installed WARNING Hazards during hot tapping When sender receiver units are installed on the pipeline when the pipeline is in operation hot tapping Only have this work done by skil...

Page 47: ...oxic aggressive explosive gases higher pressure higher temperature Otherwise serious injuries are possible Take suitable protection measures against possible local hazards or hazards arising from the...

Page 48: ...Calculating the wetted part length wL with the Geometry Calculator Alternatively to manual calculation of the wetted part length wL the provided calculator can be used 1 Open the Geometry Calculator...

Page 49: ...45 For the probe version measure the installation angle and enter the exact value maximum tolerance for the measurement of the installation angle 0 3 Wetted part length wL and the geometric installati...

Page 50: ...50 FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH Installation Fig 28 Installation of F1F P probe version...

Page 51: ...s mm Dimension of gasket thickness LengthBallValve mm Length of ball valve measure from gasket surface to gasket surface WallThickness mm Wall thickness of pipe FittingAdjust mm 1 mm Compensation when...

Page 52: ...ss 0 966 330 45mm Example for 75 wL Probe NozzleLength GasketThickness WallThickness 75 sin 120 79mm 75 sin 206 4mm FittingAdjust wL Probe NozzleLength GasketThickness WallThickness 0 966 330 45mm Sim...

Page 53: ...e NozzleLength GasketThickness WallThickness 75 sin 82 189mm 75 sin 206 4mm FittingAdjust wL Probe NozzleLength GasketThickness WallThickness 0 966 290 48mm Example for 75 Simplified Nominal nozzle in...

Page 54: ...the self cutting ring Shift the duct probe only when the pipe screw fitting is loosened Retighten the pipe screw fitting with a torque of 150 Nm after positioning the duct probe Otherwise there is a r...

Page 55: ...end proof rod between the threaded bolts screws for counterholding Make sure the duct probe and the flange sealing surface are not damaged Fig 33 Securing the sender receiver unit example 4 First tigh...

Page 56: ...be version F1F P align the measuring path correctly before the self cutting ring fitting is fixed For cross duct versions proceed with the next step 12 Tighten the self cutting ring fitting 1 25 turns...

Page 57: ...maxi mum deviation of the angle of rotation of the probe to the flow direction may be 3 The electronic housing is aligned horizontally to the path length If the probe is installed vertically in the pi...

Page 58: ...sender receiver unit back completely to the stop NOTICE Perform a leak tightness check with suitable means after completion of the installation work Also perform a leak tightness check with suitable...

Page 59: ...s not possible Make sure the sender receiver unit has been pulled back completely NOTICE Do not use force when the sender receiver unit cannot be pulled back Tighten the pipe screw fitting again with...

Page 60: ...alve align the wrench surfaces as parallel as possible to the flange sealing surface 4 Tighten the screw plug of the valve so that no gas escapes there 5 Then carry out a leak tightness check with sui...

Page 61: ...oof cover for the sender receiver units The weatherproof cover Order No 2105581 serves to shield the electronics of the sender receiver units from sunlight and weather influences 4 11 1 Overview Fig 3...

Page 62: ...on Fig 39 Dimensions mm 4 11 2 Fitting the weatherproof cover 186 188 271 225 1 Fasten the holder on the sender receiver unit Fasten the holder with round steel bow to the probe neck of the sender rec...

Page 63: ...ation FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 63 2 Push the weatherproof cover into the holder 3 Fix the weatherproof cover with the four safety...

Page 64: ...64 FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH Installation...

Page 65: ...to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 65 FLOWSIC100 Flare 5 Electrical installation General instructions prerequisites Cable specifications Cable glands Requirements fo...

Page 66: ...em Interface Unit The connection cable between sender receiver units and the higher level control system Interface Unit must comply with the following standard and can optionally be ordered from SICK...

Page 67: ...it systems must comply with the requirements in EN 60079 14 9 4 and 9 6 In addition compliance with national and other relevant standards is required Conduits according to IEC 60614 2 1 or IEC 60614 2...

Page 68: ...ith Exi or a blue cable covering or with blue shrink sleeves on the cable ends or with the SICK item number at least on the associated packaging The technical safety data are shown in the Type Examina...

Page 69: ...ion of the sender receiver units Applicable only for cables with wire color code according to DIN 47100 IF1 Communication between FLSE Master and a higher level control system Interface 1 MCX Signal f...

Page 70: ...15 com n c n o com n c n o com n c n o com n c n o com n c n o RS485b RS485a 24 V DC gnd ge gn ws br Slave Slave FLSE100 Slave Master FLSE100 Master Master MCUP processor board On site cabling in exp...

Page 71: ...Commissioning FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 71 FLOWSIC100 Flare 6 Commissioning General information Commissioning procedure...

Page 72: ...eral information The parameters determined during installation p 48 4 8 1 are required for configura tion during commissioning of the FLOWSIC100 Flare measuring system 6 2 Commissioning procedure For...

Page 73: ...Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 73 FLOWSIC100 Flare 7 Technical data FLSE100 XT sender receiver units Application limits Derating of pressure resis...

Page 74: ...50 C 70 C optional Degree of protection IP 66 67 Dimensions Dimensions W x H x D Details see dimension drawings Table 10 Technical data F1F S Measuring conditions Operating pressure 1 CL150 device fla...

Page 75: ...roup C D T4 Cl I Zone 2 Ex AEx nA ia IIB T4 Installation Weight 12 kg sensor pair 1 Temperature dependent details see p 79 7 3 Derating of pressure resistance Table 12 Technical data F1F H Measuring c...

Page 76: ...bar g CL300 device flange optional ATEX IECEx 20 bar g CSA 16 bar g Gas temperature 196 C 280 C Ex approvals IECEx Ex db ia Ga IIC T6 Ga Gb Ex db ia Ga IIB T4 Ga Gb Ex db ia Ga IIA T4 Ga Gb ATEX II 1...

Page 77: ...m s Nominal pipe size in 90 1 path sos 340 m s 1 path sos 450 m s 1 path sos 650 m s 2 path sos 340 m s 2 path sos 450 m s 2 path sos 650 m s V max m s 1 path SOS 340 m s 2 path SOS 340 m s 1 path SOS...

Page 78: ...d Dry Calibration Flow Calibration Ultrasonic measurement ASC Technology Additional uncertainty onto ultrasonic measurement Welded Dry calibrated Flow calibrated Uncertainty Uncertainty This exemplary...

Page 79: ...ATEX CSA 11 12 13 14 15 16 100 50 0 50 100 200 250 10 Pressure bar g Temperature C 17 150 300 18 19 20 F1F H ATEX F1F H CSA F1F H ATEX F1F H CSA Pressure bar g Temperature C 11 12 14 15 16 17 200 150...

Page 80: ...GmbH Technical data 7 4 Dimension drawings Fig 47 F1F S M H Fig 48 F1F P FLSE100 XT Dimensions A B C D E F G F1F S 883 583 300 771 471 955 5 844 F1F M 880 582 298 769 471 884 773 F1F H 746 448 298 819...

Page 81: ...FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 81 FLOWSIC100 Flare 8 Spare parts Recommended spare parts for FLSE100 XT sender receiver units Accessori...

Page 82: ...placement cover for aluminium EXD M20 housing Contents Cover cover lock cover insulation O ring spring washer screws assembly paste sealing plugs X 2107289 Replacement cover for stainless steel EXD M2...

Page 83: ...ing Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 83 FLOWSIC100 Flare 9 Accessories optional Accessories for FLSE100 XT sender receiver units Further accessory parts cable screw fittings bal...

Page 84: ...1 0 2020 05 SICK Engineering GmbH Accessories optional 9 1 Accessories for FLSE100 XT sender receiver units Order No Description 2105581 Weather sun protective cover for electronics of the Master ultr...

Page 85: ...Annex FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 85 FLOWSIC100 Flare 10 Annex Compliances of FLSE100 XT sender receiver units...

Page 86: ...and type approval The FLSE100 XT sender receiver units comply with the following Norms Standards or recommendations IEC 60079 0 2015 IEC 60079 1 2014 IEC 60079 7 2015 IEC 60079 11 2011 Cor 2012 IEC 6...

Page 87: ...Annex FLOWSIC100 Flare Addendum to Operating Instructions 8025365 V1 0 2020 05 SICK Engineering GmbH 87...

Page 88: ...3KRQH 0DLO LQIR VLFN LW Japan 3KRQH 0DLO VXSSRUW VLFN MS Malaysia 3KRQH 0DLO HQTXLU P VLFN FRP Mexico 3KRQH E Mail mexico sick com Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail...

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