Sibata LV-40BW Operation Manual Download Page 1

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CODE 080800-045

Operation Manual

Thank you for purchasing this product.

Be sure to read this operation manual before use.

Handle this product in accordance with the explanations described in this manual.

After reading this operation manual, keep it with the warranty in a safe place.

If you find any unclear points in this manual, please contact your Sibata distributor.

SIBATA SCIENTIFIC TECHNOLOGY LTD.

Low-Volume Pump

LV-40BW

Summary of Contents for LV-40BW

Page 1: ...before use Handle this product in accordance with the explanations described in this manual After reading this operation manual keep it with the warranty in a safe place If you find any unclear points in this manual please contact your Sibata distributor SIBATA SCIENTIFIC TECHNOLOGY LTD Low Volume Pump LV 40BW ...

Page 2: ...upply 12 5 2 Using with a DC Power Supply Battery Unit 12 5 3 How to Charge the Battery 13 5 4 How to Connect the Pump to the Battery Unit 15 5 5 How to Operate the Control Panel 16 5 6 How to View the LCD 17 6 Basic Operations 18 6 1 Suction Flow Rate Setting 18 6 2 Timer Selection 19 6 3 Sampling Start Time Setting ON Timer 20 6 4 Sampling Stop Time Setting OFF Timer 21 6 5 Starting Sampling 22 ...

Page 3: ...rt Stanby 40 7 3 1 Main Screen 40 7 3 2 Main Menu 40 7 4 During Sampling 41 7 4 1 Main Screen 41 7 4 2 Main Menu 42 7 5 After Sampling is Stopped 44 7 6 Flow Rate 45 7 7 Data Logging 46 7 8 Power Failure Processing 46 7 9 Fault Stop Function 48 8 Troubleshooting 49 9 Specifications 50 10 Related products 51 11 Maintenance 51 12 Warranty 51 ...

Page 4: ...ees of Damage or Injury Indicates a potentially hazardous situation which if not avoided could result in serious injury or possibly death Indicates a potentially hazardous situation which if not avoided could result in serious injury Indicates a potentially hazardous situation which if not avoided may result in minor to moderate injury or equipment damage LV 40BW BU 24B BC 100B BU 24L Use only the...

Page 5: ...ve the BU 24B BU 24L and BC 100B and contact your Sibata distributor Do not use this product in an abnormal state or allow it to be dismantled for repair by non service personnel Doing so might cause malfunction or accidents LV 40BW BU 24B BC 100B BU 24L Do not run this product wrapped in a cloth or bedding or enclosed in a box LV 40BW BU 24B BC 100B BU 24L Do not wash this product with water LV 4...

Page 6: ... eyes immediately with clean water and then get medical attention Diluted sulfuric acid coming into contact with your eyes and skin might cause loss of eyesight and burns respectively BU 24B BC 100B BU 24L Do not charge BU 24B and BU 24L battery units in combination The BU 24B uses a lead storage battery and the BU 24L uses a lithium ion battery If they are charged in combination there is a risk o...

Page 7: ...g be sure to hold the power cable by the power plug Pulling the cable might damage it and cause electric shock or fire LV 40BW BC 100B Do not place heavy objects or step on the power cable Doing so might cause electric shock or fire LV 40BW BC 100B When inserting the ground lead of the power cable into the ground terminal disconnect the power plug from the outlet Failure to do so might cause elect...

Page 8: ...d countdown modes and the OFF timer operates by the time countdown and total flow rate timer modes The instantaneous and total flow rates pressure loss and other values are displayed digitally Measurement values total flow rate average flow rate flow rate fluctuation coefficient ambient pressure pressure loss temperature can be loaded to a PC for display and data storage The exclusive communicatio...

Page 9: ... Configuration The low volume pump comprises the following three units LV 40BW Low volume Pump This is the pump body It is solely driven by an AC power supply BU 24B BU 24L Battery Unit This battery is exclusively for the LV 40BW sold separately Adding this unit can extend the pump s drive time Up to three units can be added 1 BC 100B Battery Charger This charger is exclusively for the BU 24B BU 2...

Page 10: ... Flow Indicator Model FI 10N item code 080800 044 to the main unit by removing the stand of FI 10N and replacing the stand with the Flow Indicator Fixing Hardware item code 080800 0451 The FI 10N is an Optional Item sold separately and the method of fixing it to the main unit is shown in the operation manual of Flow Indicator Fixing Hardware 2 Connect the side of the backup filter with no holes in...

Page 11: ... 3 MENU ESCAPE Menu escape key 4 ENTER Enter key 5 UP Key for incrementing set values 6 DOWN Key for decrementing set values 7 START STOP Measurement start stop key 8 BACK LIGHT LCD backlight key 9 COM COM key This is used to output data to a PC etc 10 LOW BATTERY Battery out caution lamp 11 KEY LOCK Key lock lamp ...

Page 12: ...wer supply cannot be provided connect it to the exclusive BU 24B BU 24L Battery Unit sold separately for use The battery unit allows the pump to be used for about ten hours Note To use the pump for a longer time than this stack BU 24B BU 24L units Up to three battery units can be connected Note This charging time may differ considerably depending on the remaining battery power and ambient temperat...

Page 13: ...PTFE binding is attached to the AN 200 NW 354 and C 30 9 6 L min On other holders the AP2005500 glass fiber filter is attached 5 3 How to Charge the Battery When the LOW BATTERY lamp on the LV 40BW lights this indicates that the battery is about to expire Charge the battery immediately To charge the battery place the BU 24B BU 24L on top of the exclusive BC 100B Battery Charger Up to three battery...

Page 14: ...e into the power outlet be sure to ground this product beforehand When inserting the ground lead into the ground terminal disconnect the power plug from the main unit power outlet Failure to do so might cause electric shock Immediately after the battery unit is purchased or when the battery unit has not been used for several months the lamp might change color to green several minutes after chargin...

Page 15: ...00B and BU 24B BU 24L place the BU 24B BU 24L on top of the BC 100B Pay attention to the following points when making connections We cannot accept any responsibility for accidents that are caused due to not observing the following cautions Take care not to nip your hands Connect the units properly as described above If connections are unstable units may become disconnected and cause malfunction or...

Page 16: ...cklight is out When canceling the key lock take care not to turn the key switch to the OFF position by mistake 2 Backlight Pressing the BACK LIGHT key on the panel sheet turns the LCD backlight ON Pressing the key again turns the backlight OFF When the pump is operating with the BU 24B BU 24L connected do not turn the backlight ON for a long time The operating time is reduced since the backlight c...

Page 17: ...isplayed spread over two lines or not displayed 3 indicates the item setting in large numbers The unit is also displayed in smaller letters 4 indicates the result of conversion to the actual volume flow rate or standard state when the flow rate is displayed or preset details For details see P33 and P45 2 Main Menu Screen This screen displays menus spread over several lines Items can be selected by...

Page 18: ...ighlighted as shown in the figure on the right Press the UP and DOWN keys to increment decrement the set value in 0 1 L min units When the desired setting value is set be sure to press the ENTER key The newly set value is entered and the screen returns to the Setup sub menu After setting a new value if the MENU ESCAPE key is pressed before the ENTER key is pressed the screen will return to the Set...

Page 19: ...w Manual Run Time Stop Time and Total Volume Manual timer This is used to manually operate the pump Sampling is executed until the START STOP key is pressed during sampling Data is not logged in chronological order at 1 minute intervals For details see P46 Run Time timer This is the run time timer This is used to stop sampling after the preset time has elapsed Example Stop sampling in 40 minutes T...

Page 20: ...being accepted 2 Start Time Timer Setting Start Time When 2 Start Time is selected the year digits are displayed highlighted as shown on the right Press the UP and DOWN keys to set the year When the setting is finished press the ENTER key Next the month digits are displayed highlighted Set the values in the same way and press the ENTER key Then set day hours and minutes in this order Last of all w...

Page 21: ...accepted 2 Stop Time Timer Setting Stop Time When 2 Stop Time is selected the year digits are displayed highlighted as shown on the right Press the UP and DOWN keys to set the year When the setting is finished press the ENTER key Next the month digits are displayed highlighted Set the values in the same way and press the ENTER key Then set day hours and minutes in this order Last of all when the m...

Page 22: ...ckup filter Press the MENU ESCAPE key several times until the screen returns to the main screen When the screen returns to the main screen Setup Set Flow Rate is initially displayed Make sure that the set flow rate is correct Pressing the DOWN key displays Setup ON Time and Setup OFF Time in this order Make sure that each set value is correct If all settings are OK press the START STOP key Samplin...

Page 23: ... press the ENTER key Press the MENU ESCAPE key to return to the main screen Main Menu Display Before Sampling Display Description 1 Last Data Displays the sub menu for displaying the latest measurement value See P26 2 Current Data Displays the current ambient pressure and temperature See P28 3 Setup Sets the flow rate including unit timer time fault stop etc See P29 4 Previous Data Displays past m...

Page 24: ...key is pressed in the main screen display during sampling the timer will be canceled and sampling will be stopped even if timer operation is in progress Even if sampling is stopped midway the measurement values during sampling will be recorded Main Screen Display During Sampling Display Description Sampling Live Flow Rate Displays the instantaneous flow rate See P41 Sampling Total Volume Displays ...

Page 25: ...xample for when Run Time is selected 4 Last Data Total Volume Latest Total Flow Rate The latest previous sampled total flow rate value is displayed On the last line for the actual volume flow rate Actual VF is displayed and for the volume flow rate after conversion to the standard state the standard temperature and Standard VF are displayed For details see P33 and P45 5 Last Data Total Samp Time L...

Page 26: ...When 1 Total Volume is selected and the ENTER key is pressed the total flow rate is displayed On the last line for the actual volume flow rate Actual VF is displayed and for the volume flow rate after conversion to the standard state the standard temperature and Standard VF are displayed For details see P33 and P45 Flow Rate Suction Flow Rate When 2 Flow Rate is selected and the ENTER key is press...

Page 27: ...wer Failure are respectively selected by the UP and DOWN keys and the ENTER key is pressed the respective warning information is displayed Warning Menu Display Warning Display Warning Generation Conditions 1 Flow Rate The warning generation and cancellation date time are displayed appended with a number in order The 5 minute average value of the suction flow rate exceeded 5 of the preset flow rate...

Page 28: ...ect the menu in the same way as for the main menu Press the MENU ESCAPE key several times according to the screen display until the display returns to the main screen Current Data Menu Display Display Description 1 Ambient BP Displays the ambient pressure 2 Ambient Temp Displays the ambient temperature Ambient BP Ambient Pressure When 1 Ambient BP is selected and the ENTER key is pressed the curre...

Page 29: ...return to the Setup menu without the newly entered value being accepted Setup Set ON Time ON Timer Setting When 2 Set ON Time is selected and the ENTER key is pressed the Set ON Time menu is displayed Select the respective menu by the UP and DOWN keys and press the ENTER key Set ON Time Menu Display Display Description 1 Delay Time Sets the delay time timer 2 Start Time Sets the start time timer D...

Page 30: ...e stop time timer 3 Total Volume Sets the total flow rate timer Run Time Run Time Timer Setting When 1 Run Time is selected and the ENTER key is pressed the set value of the sampling time is displayed The setting range of the sampling time is 0 01 to 999 59 hours minutes The default is 0 01 After the hours hrs setting is changed by the UP and DOWN keys and the ENTER key is pressed the minutes min ...

Page 31: ... and the ENTER key is pressed the newly set values are entered The screen returns to the Set OFF Time menu After setting a new value if the MENU ESCAPE key is pressed before the ENTER key is pressed the screen will return to the Set OFF Time menu without the newly entered value being accepted Setup Set Date Time Clock Setting When 4 Set Date Time is selected and the ENTER key is pressed the curren...

Page 32: ...Timer menu without the newly entered value being accepted When the ON timer is set to Manual data is not logged in chronological order at 1 minute intervals Also if a power failure occurs during sampling when performing sampling with the ON timer set to Manual all measurement data before the power failure occurred will be lost For details see P46 Select OFF Time OFF Timer Selection When 2 Select O...

Page 33: ...hen 2 Total Volume is selected and the ENTER key is pressed the Total Volume menu is displayed The default setting is Standard VF volume flow rate unit after conversion to the standard state When Standard VF or Actual VF actual flow rate unit is selected for the total flow rate unit by pressing the UP and DOWN keys and the ENTER key is pressed the selection is determined and the screen returns to ...

Page 34: ... selection is determined and the screen returns to the Set Fault Stop menu After selecting the power supply fault stop setting in the Power Supply menu if the MENU ESCAPE key is pressed before the ENTER key is pressed the screen will return to the Set Fault Stop menu without the newly entered value being accepted Flow Rate Suction Flow Rate Fault Stop Setting When 2 Flow Rate is selected and the E...

Page 35: ... the sampling count has reached 99 clear memory Clear Logs 5 Clear Logs Erase Memory When 5 Clear Logs is selected in the main menu display the screen on the right is displayed If the ENTER key is pressed in this state all data obtained by past measurements including the latest measurement data will be cleared from memory While data is being cleared Data erasing will be displayed for about five se...

Page 36: ...displayed 7 Calibration When 7 Calibration is selected in the main menu display the following Calibration menu is displayed Select the menu in the same way as for the main menu Press the MENU ESCAPE key several times according to the screen display until the display returns to the main screen Calibration Menu Display Display Description 1 Flow Rate Displays the suction flow rate at calibration 2 A...

Page 37: ...ate after conversion to 25 C and 1 atmosphere 5 When you have noted down the readout value on the standard flowmeter press the START STOP key Pump operation stops Adj Flow Rate is displayed on the 3rd line and the average flow rate during pump operation is displayed Match the flow rate display to the readout value on the standard flowmeter by pressing the UP and DOWN keys Press the ENTER key Calib...

Page 38: ...urement value in a different menu after calibration Calibrate the ambient pressure sensor before measuring the suction flow rate error If the ambient pressure sensor is calibrated after the suction flow rate error is measured the instantaneous and total flow rate measurement values will be affected by the ambient pressure measurement error Pressure Drop Filter Pressure Loss Sensor Calibration Prep...

Page 39: ...dard thermometer close to the ambient temperature sensor When 4 Ambient Temp is selected and the ENTER key is pressed the current ambient temperature is displayed with the adjustment value of the previous calibration reset After matching the ambient temperature display to the readout value on the standard thermometer by pressing the UP and DOWN keys press the ENTER key Calibration input is accepte...

Page 40: ...n the main menu the following sub menu is displayed Select the menu in the same way as for the main menu Press the MENU ESCAPE key several times according to the screen display until the display returns to the main screen Setup Menu Display Display Description 1 Set Flow Rate Displays the present flow rate 2 Set ON Time Sets the ON timer 3 Set OFF Time Sets the OFF timer Set Flow Rate Auction Flow...

Page 41: ...nversion to the standard state the standard temperature and Standard VF are displayed For details see P33 and P45 3 Sampling Total Samp Time Sampling Time The time elapsed since sampling was started is displayed When OVER is displayed on the 3rd line this indicates that the time has exceeded 999 hours and 59 minutes 4 Sampling Time Remaining Remaining Sampling Time The time remaining until samplin...

Page 42: ...ed since sampling was started Total Volume Total Flow Rate When 1 Total Volume is selected and the ENTER key is pressed the total flow rate is displayed On the last line for the actual volume flow rate Actual VF is displayed and for the volume flow rate after conversion to the standard state the standard temperature and Standard VF are displayed For details see P33 and P45 Flow Rate Suction Flow R...

Page 43: ... as those for Warning for the Last Data menu For details see P27 Warning Menu Display Warning Display Warning Generation Conditions 1 Flow Rate The warning generation and cancellation date time are displayed appended with a number in order The 5 minute average value of the suction flow rate exceeded 5 of the preset flow rate 2 Sample Time The sampling time is displayed after sampling stops The sam...

Page 44: ...ampling ends normally Finished Memorizing is displayed followed by Finished Memory Time Remaining hrs stands for a number Memory Time Remaining hrs is the remaining memory time in which data can be logged The maximum data logger time is 133 hours about 5 days Also the maximum sampling count is 99 When the remaining memory time has fallen below one hour or the sampling count has reached 99 clear me...

Page 45: ... is maintained so that the instantaneous flow rate display matches the preset flow rate The instantaneous flow rate is calculated by the following flow rate formula and is indicated according to the selected flow rate unit The volume flow rate unit Standard VF after conversion to 25 C and 1 atmosphere is indicated as the default instantaneous flow rate Qa Qc 1013 25 Pa 273 15 ta 273 15 tc Qs Qc 27...

Page 46: ...the Previous Data menu has reached 99 clear memory Clear Logs For details see P35 Data that can be checked by Last Data in the main menu is saved Note however that this is not necessarily so in the case of a power fault 7 8 Power Failure Processing When a power failure occurs while the pump is running by a AC power supply or the battery voltage drops while the pump is running by the BU 24B BU 24L ...

Page 47: ...to Manual after a recovery from a power failure the power voltage fault is displayed and pump operation is discontinued Also all data before the power failure occurred will be lost OFF Default setting After a recovery from a power failure pump operation is continued However all data before the power failure occurred will be lost After a recovery from a power failure pump operation is continued unt...

Page 48: ...ling stop time is reached There is the risk that the BU 24B BU 24L might overdischarge So set the power supply fault stop setting to ON Even if the battery voltage drops pump operation is continued until the total flow rate reaches the set value There is the risk that the BU 24B BU 24L might overdischarge So set the power supply fault stop setting to ON 7 9 Fault Stop Function When a fault listed ...

Page 49: ...lter The housing is hot Turn the power OFF and wait for the housing to cool down If this does not remedy the problem contact your Sibata distributor Sampling cannot be executed The backup filter is loose Firmly attach the backup filter ERROR Set Start Time is displayed when the START STOP key is pressed Invalid ON timer setting Set the ON timer setting again ERROR Set Stop Time is displayed when t...

Page 50: ...Unit sold separately Dimensions 200 W 200 D 285 H mm excluding protrusions Weight Approx 5 kg Accessories Power switch key 2 power cable 1 2 A fuse 1 Sampling tube 10 mm I D 14 5 mm O D 2 5 m A 100 to 240 V AC single phase power supply is specified but if the power supply voltage exceeds 100 V provide a power cable that complies with the laws regulations and safety standards of the country or regi...

Page 51: ...ses Such repairs are subject to normal service fees 1 Faults due to improper usage 2 Faults or damage resulting from repairs or modifications implemented by parties other than Sibata 3 Faults or damage resulting from fires or natural disasters such as earthquakes 4 Faults or damage occurring after purchase due to relocation movement falling or vibration 5 Faults or damage resulting from the use of...

Page 52: ...pe dimensions specifications and other product information are subject to change without notice in the interest of product improvement to the extent that product functions and applications will not be impaired ...

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