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  If the rotation direction is opposite, switch off the main power. Swap the connections of two of the 

three power cables. Then test operation again and check the rotation direction. Since the wire 
color and power source phase may vary according to the power company, rotation may be 
opposite even if the matched wire colors are connected. When first applying power, be sure to 
check the rotation direction. 

  If no abnormalities are found during momentary operation, start continuous operation. Record that 

there are no abnormal noises, measure and record the vibration value and current value, and 
check whether they are acceptable or not. 

   

When using a flow volume adjustment damper, set it to full open before starting, and then after 

starting gradually close the opening. When closing and opening the damper, there may be an 
increase in noise or vibrations or a drop in pressure. If this occurs, do not close the opening 
further; instead, open it more. These phenomenon are due to stall operation. For these reasons, 
controlling the flow volume by adjusting the impeller blade angle or by inverter speed control is 
recommended instead of using a damper. 

5 Operation 

5.1 

Operation, maintenance, and inspection

 

Periodic maintenance and inspection are required to operate the blower safely. If the daily inspection is   
performed on the following items and the results are recorded, abnormalities can be detected early to   
prevent problems. 

1

Check for vibration or abnormal sound once every three months and inspect the insulation once a year. 
Inspect the motor while referring to its instruction manual. 

2

It is recommended to replace the shaft seal or packing at the same time as the bearing is replaced even   

though the replacement cycle may vary depending on the deterioration status or operating   
environment. 

3

When the blower used is an air-cooling type or quasi-moisture-proofing type blower, or when air   

containing dust is taken in, gas contact parts (e.g., inside of the casing, impeller, etc.) can be badly   
corroded and the rotation contact portion can be significantly worn. Therefore, the inspection cycles   
should be shortened. 
 
 

 

 

 
 
Inspection item 

 

Recommended inspection cycle 

 
 
Inspection contents 

 
3 months 

 
6 months 

 
12 months 

Con

dition inspectio

 
 
 
Abnormal 
noise 

 
Blower 

 

■ 

 

□ 

 

□ 

Check for abnormal noise due to rattles. 
Check for metal contact noise. 
Check for other noise considered to be 
abnormal. 

 
Motor 

 

■ 

 

□ 

 

□ 

Check the grease. 
Check for loose bolts. 
Check the bearings for abnormal noise. 

 
Vibration 

 

■ 

 

□ 

 

□ 

Check the vibration value and any changes to 
it. 

 
Temperature 

 

■ 

 

□ 

 

□ 

Check the temperature near the bearing and 
any changes to it. 

Electrical section 

 

□ 

 

■ 

 

□ 

Check the current value and voltage value, 
and any changes to them. 

Comp

one
nt 

in

sp

ec

tion 

Coupling 
Rubber bushing 

 

□ 

 

■ 

 

□ 

Check for hardening. 
Check for wear or cracks. 

Anti-vibration 
rubber 

 

□ 

 

■ 

 

□ 

Check for hardening. 
Check for wear or cracks. 

Shaft seal 

□ 

□ 

■ 

Check for cracks or damage. 

Packing 

□ 

□ 

■ 

Check for damage or hardening. 

Summary of Contents for KAIRYU

Page 1: ...MAA4060 Y004E Fan Instruction Manual Axial fan with adjustable at rest blades KAIRYU smooth flow Instruction manual for motor direct drive type...

Page 2: ...rence Applicable types for this instruction manual This manual provides instructions on how to set up and use the following fan types Fan type KAIRYU series Axial fan with adjustable at rest blades Fa...

Page 3: ...pon receipt and product verification 8 3 2 Movement transportation 8 3 3 Storage until installation 8 4 Installation 8 4 1 Mounting 8 4 2 Connection to ducts 9 4 3 Electrical wiring 10 4 4 Test operat...

Page 4: ...e of this do not place your face close to the outlet When hanging be sure to use the holes labeled Hang here Hanging by other parts may result in deformation of the fan or cause an accident by tipping...

Page 5: ...If this occurs avoid operation at those frequencies Shipment inspection of the fan is performed only at the rated rotation speed Operation at other speeds frequencies is not guaranteed Operation testi...

Page 6: ...acceleration time is short an over current error may occur Deceleration time 30 to 60 sec or more If the decceleration time is short a regenerative current error may occur 3 Other precautions Vibratio...

Page 7: ...formance number Blade angle number Voltage V Frequency Hz Indication types contents A Axial fan 1 Low noise type low speed specifications D Motor direct drive type 3 300 A 0 4 1 Large Air volume Small...

Page 8: ...A or AC4C 5 Impeller hub FC200 6 Casing SS400 SPHC 7 Motor 8 Terminal box When using a flange mounted motor When using a foot mounted motor Note The diagram is an example and shows typical part shapes...

Page 9: ...for lifting For safety the fan should be lifted by at least 2 labeled hangers except for products with only 1 hanger Lifting should be performed by licensed personnel only 3 3 Storage until installati...

Page 10: ...ition vertical mounting of fans with foot mounted motors is not correct If the fan will be mounted in a high location and especially frequent inspection or repairs are expected lifting equipment shoul...

Page 11: ...er to the motor instruction manual Be sure to wire the fan properly so that the rotation direction is correct For details refer to section 4 4 4 4 Test operation Before performing test operation be su...

Page 12: ...are recorded abnormalities can be detected early to prevent problems 1 Check for vibration or abnormal sound once every three months and inspect the insulation once a year Inspect the motor while ref...

Page 13: ...of 6mm s Possible causes of vibrations Unbalance of impeller due to dust adhesion Deformation damage of impeller or casing Abnormality of motor shaft or bearings Looseness due to loose bolt Stall oper...

Page 14: ...actors such as salt damage and public pollution abnormal voltage use of a power supply voltage or frequency other than that specified or the like Failure or damage due to repair or modification includ...

Page 15: ...of oil Replacement or recycling Inappropriate material Replacement Unbalanced impeller Correction Deformation or damage of impeller Repair or replacement Wear or corrosion of impeller Repair or repla...

Page 16: ...n information that you may need when making an inquiry of us Model Serial No Purchased on Date Starting day Date Distribution agent TEL In charge SHOWA DENKI CO LTD 1 25 Shinden Kita machi Daito City...

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