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7

   

Malfunction causes and countermeasures 

Fan malfunction causes and countermeasures

 

 
 

Malfunction status 

 
 
 
 
 
Malfunction cause 

Overs and sho

rts of quantity 

of wind, the sta

tic pressure

 

Excess/short of motor 

Beari

ng ov

erhe

at/burno

ut 

 

Abnorm

al vibr

a

tion

 

Pecul

iar no

ise

 

Corrosi

on a

nd 

wear

 

Abnorm

al cont

act 

Motor not activated 

Measures 

Defective installation 

 

 

 

 

 

 

 

 Re-installation 

Poor foundation 

 

 

 

 

 

 

 

 

Renovation 

Contact with the rotator? 

 

 

 

 

 

 

 

 

Processing of contact part, 
and re-installation 

Defective duct/duct joint 

 

 

 

 

 

 

 

 Renovation 

Defective lubricating oil 

 

 

      

Replenishment 

Inappropriate oil quality, 
contamination, excessive 
amount of oil 

 

 

      

Replacement 

or 

recycling 

 

Inappropriate material 

 

 

 

 

 

    

Replacement 

Unbalanced impeller 

 

 

 

 

 

 

  

Correction 

Deformation or damage of 
impeller 

 

 

 

     

Repair 

or 

replacement 

Wear or corrosion of impeller 

 

 

 

 

 

 

 

 

Repair or replacement 

Operation at a dangerous speed 

 

 

 

 

 

 

 

 

Renovation or remodeling 
of operation point 

Abnormal bearing of the motor 

 

 

 

 

    

Replacement 

Wrong rotation direction 

 

 

 

 

 

 

 

 Change 

Malfunction of the motor 

 

 

 

 

 

 

 

 

Repair or replacement 

Intake of light gas 

 

 

 

 

 

 

 

 

Renovation/replacement of 
impeller 

Intake of heavy gas 

 

 

 

 

 

 

 

 

Renovation/replacement of 
impeller 

Mixture of foreign object or 
adhesion of scale 

 

 

 

 

 

 

 

 Cleaning 

Surging operation 

 

 

 

 

 

 

 

 

Change of operation point 

Resistance to the pipe system   

 

 

 

 

 

 

 

 

Renovation 

Failure of damper 

 

 

 

 

 

 

 

 Repair 

Accumulation in the drain 

 

 

 

 

 

 

 

 Draining 

There is less pressure loss than 
a plan 

 

 

 

 

 

 

 

 

Damper adjustment, 
change of the rotary speed 

Summary of Contents for KAIRYU

Page 1: ...MAA4060 Y004E Fan Instruction Manual Axial fan with adjustable at rest blades KAIRYU smooth flow Instruction manual for motor direct drive type...

Page 2: ...rence Applicable types for this instruction manual This manual provides instructions on how to set up and use the following fan types Fan type KAIRYU series Axial fan with adjustable at rest blades Fa...

Page 3: ...pon receipt and product verification 8 3 2 Movement transportation 8 3 3 Storage until installation 8 4 Installation 8 4 1 Mounting 8 4 2 Connection to ducts 9 4 3 Electrical wiring 10 4 4 Test operat...

Page 4: ...e of this do not place your face close to the outlet When hanging be sure to use the holes labeled Hang here Hanging by other parts may result in deformation of the fan or cause an accident by tipping...

Page 5: ...If this occurs avoid operation at those frequencies Shipment inspection of the fan is performed only at the rated rotation speed Operation at other speeds frequencies is not guaranteed Operation testi...

Page 6: ...acceleration time is short an over current error may occur Deceleration time 30 to 60 sec or more If the decceleration time is short a regenerative current error may occur 3 Other precautions Vibratio...

Page 7: ...formance number Blade angle number Voltage V Frequency Hz Indication types contents A Axial fan 1 Low noise type low speed specifications D Motor direct drive type 3 300 A 0 4 1 Large Air volume Small...

Page 8: ...A or AC4C 5 Impeller hub FC200 6 Casing SS400 SPHC 7 Motor 8 Terminal box When using a flange mounted motor When using a foot mounted motor Note The diagram is an example and shows typical part shapes...

Page 9: ...for lifting For safety the fan should be lifted by at least 2 labeled hangers except for products with only 1 hanger Lifting should be performed by licensed personnel only 3 3 Storage until installati...

Page 10: ...ition vertical mounting of fans with foot mounted motors is not correct If the fan will be mounted in a high location and especially frequent inspection or repairs are expected lifting equipment shoul...

Page 11: ...er to the motor instruction manual Be sure to wire the fan properly so that the rotation direction is correct For details refer to section 4 4 4 4 Test operation Before performing test operation be su...

Page 12: ...are recorded abnormalities can be detected early to prevent problems 1 Check for vibration or abnormal sound once every three months and inspect the insulation once a year Inspect the motor while ref...

Page 13: ...of 6mm s Possible causes of vibrations Unbalance of impeller due to dust adhesion Deformation damage of impeller or casing Abnormality of motor shaft or bearings Looseness due to loose bolt Stall oper...

Page 14: ...actors such as salt damage and public pollution abnormal voltage use of a power supply voltage or frequency other than that specified or the like Failure or damage due to repair or modification includ...

Page 15: ...of oil Replacement or recycling Inappropriate material Replacement Unbalanced impeller Correction Deformation or damage of impeller Repair or replacement Wear or corrosion of impeller Repair or repla...

Page 16: ...n information that you may need when making an inquiry of us Model Serial No Purchased on Date Starting day Date Distribution agent TEL In charge SHOWA DENKI CO LTD 1 25 Shinden Kita machi Daito City...

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