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Shop fox SHOP FOX W1764, Owner'S Manual

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Shop fox SHOP FOX W1764 Owner'S Manual Download Page 28

-26-

PA

RT

S

Model W1764 (For Machines Mfg. Since 1/14)

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

X1764001

EXTRA ROLLER

46

X1764046

STOPPER

6

X1764006

SPROCKET CASE

47

X1764047

UPPER BALL SOCKET

7

X1764007

TORTION SPRING 30 X 3

49

X1764049

BALL

8

X1764008

BUSHING

50

X1764050

LOCK WASHER 10MM

9

X1764009

CASE CAP

51

X1764051

CAP SCREW M10-1.5 X 25

11

X1764011

GEARKIT(25T)

53

X1764053

SHAFT

12

X1764012

EXT RETAINING RING 22MM

54

X1764054

T-HANDLE

14

X1764014

DRIVE SHAFT

56

X1764056

ARM CLAMP

15

X1764015

GEAR 10-TEETH

57

X1764057

ARM CLAMP COVER

16

X1764016

E-CLIP 6.4MM

58

X1764058

HEX BOLT M10-1.5 X 50

17

X1764017

EXT RETAINING RING 12MM

59

X1764059

LOCK WASHER 10MM

19

X1764019

SHAFT

60

X1764060

HEX NUT M10-1.5

20

X1764020

HEX NUT M8-1.25

61

X1764061

T-HANDLE

22

X1764022

BEVEL GEAR

62

X1764062

FLAT WASHER 18MM

23

X1764023

KEY 5 X 5 X 20

63

X1764063

HEX NUT M16-2

25

X1764025

BEVEL GEAR  CAP

65

X1764065

T-HANDLE

28

X1764028

SPROCKET 10-TEETH

66

X1764066

PINION GEAR

29

X1764029

BUSHING 14 X 21 X 10.5

67

X1764067

E-CLIP 5MM

30

X1764030

CHAIN (18S)

69

X1764069

CLAMP LEVER

31

X1764031

CHAIN (24S)

70

X1764070

FLAT WASHER 5/16

33

X1764033

BACK COVER

71

X1764071

HEX NUT M8-1.25

34

X1764034

PHLP HD SCR M5-.8 X 16

72

X1764072

ARM

36

X1764036

FRONT COVER

74

X1764074

ELBOW SWIVEL CONE

36-1

X1764036-1 HOUSING COVER

75

X1764075

T-HANDLE

37

X1764037

PHLP HD SCR M5-.8 X 16

76

X1764076

FLAT WASHER 18MM

38

X1764038

CONTROL BOX KIT

77

X1764077

HEX NUT M16-2

38-1

X1764038-1 CONTROL BOX POWER CORD

79

X1764079

BASE

38-2

X1764038-2 CONTROL BOX GROMMETS

80

X1764080

LOCK WASHER 10MM

39

X1764039

DC MOTOR 1/8HP

81

X1764081

HEX BOLT M10-1.5 X 35

39-1

X1764039-1 MOTOR POWER CORD

82

X1764082

LOCK WASHER 10MM

39-2

X1764039-2 CABLE CLAMP

83

X1764083

TORSION SPRING

39-3

X1764039-3 BRUSH ASSEMBLY

84V2 X1764084V2

MACHINE ID LABEL CSA V2.01.14

39-4

X1764039-4 BRUSH CAP

85

X1764085

SHOP FOX LOGO LABEL

39-5

X1764039-5 HOUSING

86V2 X1764086V2

GENERAL WARNING LABEL V2.01.14

40

X1764040

MOTOR CONTROL SYSTEM

87

X1764087

COMBO WARNING LABEL

40-1

X1764040-1 FUSE 3.15, A 250VAC

88

X1764088

ELECTRICITY LABEL 0.7W X 0.6H

43

X1764043

TAP SCREW M3-.5 X 8

89

X1764089

DAMPNESS WARNING LABEL

45

X1764045

LOWER BALL HOUSING

90

X1764090

SHOP FOX WHITE TOUCH-UP PAINT

Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.

of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..

If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.

be.operated.again..Contact.us.at.

(

360

)

.734-3482.or.www.shopfoxtools.com.to.order.new.labels..

Summary of Contents for SHOP FOX W1764

Page 1: ... 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT JUNE 2007 BY WOODSTOCK INTERNATIONAL INC REVISED FEBRUARY 2014 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 9695CR Printed in Taiwan ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ... Additional Safety for Power Feeders 8 ELECTRICAL 9 Circuit Requirements 9 Grounding Requirements 10 Extension Cords 10 SETUP 11 Unpacking 11 Inventory 11 Cleaning Machine 12 Assembly 13 Base Mounting 16 Test Run 18 OPERATIONS 19 General 19 Power Feeder Accessories 20 MAINTENANCE 21 General 21 Cleaning 21 Lubrication 21 SERVICE 22 General 22 Wheel Replacement 22 Brush Replacement 22 Troubleshootin...

Page 4: ... about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems or process warranty claims INTRODUCTION If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock In...

Page 5: ...r of Feed Speeds Variable Feed Speeds 6 5 39 FPM Swing 360 deg Vertical Movement 10 1 4 in Horizontal Movement 10 1 4 in Rotation Forward Reverse Roller Info Number of Rollers 3 Roller Width 1 3 16 in Roller Diameter 3 in Roller Suspension Travel 5 16 in Maximum Height of Rollers 6 in Distance Between Rollers 3 3 4 in Overall Dimensions Weight 20 lbs Length Width Height 31 x 11 x 12 in Arm Diamete...

Page 6: ...gth 7 ft Cord Gauge 18 AWG Recommended Breaker Size 15A Included Plug Yes Other ISO Factory ISO 9001 Country of Origin Taiwan Warranty 2 Years Assembly Time 20 Minutes Optional Accessories Quick Holder Model D3868 Extra Roller Model D3870 Features Spring Tensioned Rollers Heavy Duty Gear Reduction Gearbox with Hardened Gears Universal Positioning with Handle Locks Model W1764 Specifications Page 2...

Page 7: ...eder Handle Ball Joint Lock Handle Dust Port Horizontal Movement Crank Vertical Position Lock Lever Horizontal Position Lock Lever Rotation Position Lock Lever 1 8 HP Motor Figure 22 Controls and features To reduce your risk of serious injury read this entire manual BEFORE using machine ...

Page 8: ...s or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipment DISCONNECT POWE...

Page 9: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement duri...

Page 10: ...RKPIECE PROPERLY Verify blade or cutter of associated machine is at full speed before feeding stock with power feeder Do not feed workpiece too quickly Verify power feeder wheels are slightly lower than workpiece Stop power feeder before stopping cutting tool WORKPIECE SUPPORT Support workpiece continuously during operation as required Use auxiliary stands or support tables for long or wide stock ...

Page 11: ... a verified ground and meet the requirements that follow Circuit Type 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might oper...

Page 12: ...ne Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 23 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Instead have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine Extension Cords We do not recommend using an extension cord with this mach...

Page 13: ...bly 1 G Ball Joint Assembly 1 H Hardware Bag Figure 25 1 Cap Screw M10 1 5 x 25mm Elbow Clamp 1 Hex Bolt M10 1 5 x 50mm Elbow Clamp 3 Lock Lever Arm Bracket Clamp 1 Hex Nut M8 1 25mm Arm Bracket Clamp 1 Flat Washer 8mm Arm Bracket Clamp 1 T Handle and Pivot Bar Ball Joint Assembly 1 Hex Bolt M10 1 5 x 35mm Base 4 Lock Washer 10mm Base 8 Hex Nut M10 1 5mm Base 7 Inventory Keep machine disconnected ...

Page 14: ...ff the surfaces If your cleaner degreaser is effective the coating will wipe off easily Tip To clean off thick coats of the rust preventative compound on flat surfaces use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine 5 Repeat the cleaning steps as necessary until all of the compound i...

Page 15: ...ball joint assembly 6 Align the ball joint socket with the power feeder socket and insert the pivot bar as shown in Figure 28 7 Lightly oil the T handle threads 8 Thread the T handle through the pivot bar so the end of the T handle bolt presses against the ball joint socket firmly as shown in Figure 28 Elbow Clamp Figure 28 Assembled ball joint assembly Figure 27 Arm ball joint and socket assembly...

Page 16: ... the arm from sliding in and out of the arm bracket when the horizontal crank is turned 11 Insert the horizontal crank completely so it engages the spline Figure 29 in the gear 12 Insert the lock lever flat washer and hex nut as shown in Figure 30 13 Place the E clip on the end of the horizontal crank to retain the crank as shown in Figure 31 14 Turn the horizontal crank to make sure that the cove...

Page 17: ...tion the arm bracket onto the elbow clamp as shown in Figure 33 17 Thread the T handle into the elbow clamp so both assemblies are secure as shown in Figure 33 18 Use the levers to lock the power feeder into position such as the example shown in Figure 34 Figure 32 Arm bracket handle threads Oil Threads Figure 34 Typical power feed mounting using an optional Model D3868 Quick Holder Model D3868 Qu...

Page 18: ...thickness of your workpiece Base Mounting Also you must be able to adjust the power feeder so it points towards the machine fence slightly see Figure 35 In other words the tracking of the power feeder must be toed in approximately 1 to 1 5 degrees toward the machine fence so the power feeder wheels push the workpiece against the fence slightly during cutting operations If cutting long or large sto...

Page 19: ...n as the power feeder is used Thread locking compound will not cure this problem Revert to the Through Bolt Mounting option or the Quick Holder Mounting if the table is too thin or if support webbing is in the way In any case make sure to use a medium grade liquid thread locking compound on all threads Quick Holder Mounting For temporary or permanent installation of your power feeder without drill...

Page 20: ...ned all the way to the left 4 Make sure the feed direction rocker switch Figure 39 is in the central position 5 Adjust the power feeder so all wheels are approxi mately 1 above the table surface 6 Connect the power feeder to the power source 7 Push the feed direction rocker switch to the left or right 8 Pull the speed dial out all the way The power feed should run slowly and smoothly with little o...

Page 21: ...y by not reading Basic Use and Care Power feeders reduce kickback hazards and improve cutting results by feeding in a consistent and stable manner Remember do not to stand in path of potential kickback When not in use support power feeder with a wooden block so rubber wheels are raised above table and do not compress from weight of power feeder Universal joints on this power feeder allow you to ad...

Page 22: ...ears out These wheels can be replaced in a few minutes D3122 The Model D3122 Push Stick keeps hands a safe distance from blades and cutters while still maintaining control of the workpiece against machine fences A true necessity when running narrow stock Durable handle is designed for maximum control Measures 131 2 overall D3096 The Model D3096 Shop Fox Featherboard helps reduce the risk of kick b...

Page 23: ...injury may occur Lubrication Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them However periodically oil the lock lever and T handle threads to ensure free operation Wipe down the adjustment arm with a thin film of oil as required to prevent surface rust but not enough to attract dirt Frequently blow off sawdust wit...

Page 24: ...ng the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz General MAKE SURE that your machine is unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur Brush Replacement After a long period of ti...

Page 25: ... set too low 2 Feeder at wrong angle 1 Raise feeder 2 Adjust angle Workpiece slips while passing beneath rollers 1 Rollers positioned too high no traction 2 Feeding too fast cutter overloads 3 Rollers are dirty or oily 4 Worn roller s 1 Lower feeder 2 Slow feed speed 3 Clean roller surface with a mild solvent 4 Replace roller s see Page 22 Workpiece is burnt 1 Wrong feed speed 1 Adjust feed speed ...

Page 26: ... parts Touching electrified parts will result in severe burns electrocution or death Figure 42 Feeder Control System Feed Direction Switch Motor Control PC Board Motor Speed Dial Fuse Wiring Diagram The photos and diagrams included in this section are best viewed in color You can view these pages in color at www shopfox biz BLACK WHITE GREEN RED BLUE BROWN GRAY ORANGE YELLOW YELLOW GREEN PURPLE PI...

Page 27: ... 53 54 56 57 58 59 60 61 62 63 65 66 67 69 70 71 72 74 75 77 80 81 82 17 17 40 40 1 38 1 39 1 39 2 39 5 38 2 39 3 39 4 76 79 1 6 8 9 11 12 14 15 16 19 20 23 11 14 9 8 20 16 16 15 14 83 83 83 6 6 8 19 12 36 1 37 15 1 9 84 85 86 89 7 17 22 25 28 29 30 31 33 34 89 36 90 8 38 39 43 88 45 46 47 49 50 51 53 54 56 57 58 59 60 61 62 63 65 66 67 69 70 71 72 74 75 77 80 81 82 17 17 40 40 1 38 1 39 1 39 2 39...

Page 28: ...8 X 16 72 X1764072 ARM 36 X1764036 FRONT COVER 74 X1764074 ELBOW SWIVEL CONE 36 1 X1764036 1 HOUSING COVER 75 X1764075 T HANDLE 37 X1764037 PHLP HD SCR M5 8 X 16 76 X1764076 FLAT WASHER 18MM 38 X1764038 CONTROL BOX KIT 77 X1764077 HEX NUT M16 2 38 1 X1764038 1 CONTROL BOX POWER CORD 79 X1764079 BASE 38 2 X1764038 2 CONTROL BOX GROMMETS 80 X1764080 LOCK WASHER 10MM 39 X1764039 DC MOTOR 1 8HP 81 X17...

Page 29: ...Model W1764 For Machines Mfg Since 1 14 CUT ALONG DOTTED LINE ...

Page 30: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here ...

Page 31: ...the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Sho...

Page 32: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products ...

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