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SAFETY

-7-

Avoiding Potential Injuries

Figure B.

Never touch a moving spindle.

Figure A.

Never sand a workpiece while holding it

off the table surface.

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Summary of Contents for SHOP FOX W1686

Page 1: ...ROVAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE...

Page 2: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 3: ...LY INSTRUCTIONS 10 Unpacking 10 11 Clean Up 12 General 13 Table Trunnion 13 Dust Port 14 Sanding Spindle 15 16 Sanding Sleeve 17 Table Insert 18 4 ADJUSTMENTS 19 Positive Stop Bolt 19 20 5 OPERATIONS...

Page 4: ...hop the Model W1686 will be well appreciated as a fine woodworking machine Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to make sure all...

Page 5: ...written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty...

Page 6: ...ine 5 Avoid dangerous environments Do not operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and severe fire hazard 6 Ensure all guards are securel...

Page 7: ...f it shows any signs of damage 17 Keep proper footing and balance at all times 18 Do not leave machine unattended Wait until it comes to a complete stop before leaving the area 19 Perform machine main...

Page 8: ...me species of wood can be toxic to some people Be sure to research the dangers of the specific species of wood you are sanding INSTRUCTION MANUAL MODEL W1686 SPINDLE SANDER Phone 1 360 734 3482 On Lin...

Page 9: ...SAFETY 7 Avoiding Potential Injuries Figure B Never touch a moving spindle Figure A Never sand a workpiece while holding it off the table surface...

Page 10: ...0 volts The motor supplied with your new machine is rated at 1 HP and will draw approximately 14 amps When choosing a circuit for this machine consider using one with a 15 amp circuit break er or fuse...

Page 11: ...e operated at 220 volts To do this consult with the wiring diagram in the back of this manual Also you will need a NEMA style 6 15 plug and recepta cle as shown in Figure 2 The motor supplied with you...

Page 12: ...dstock International Service and Support at 1 360 734 3482 or send e mail to tech support woodstockint com It is absolutely critical that you read and understand this entire instruction manual before...

Page 13: ...ed with the SHOP FOX W1688 We recommended that the components be laid out in a similar fashion to those in Figure 3 This will help in identification before beginning assembly Should any parts appear t...

Page 14: ...rsonal injury Most solvents used to clean machinery are toxic when inhaled or ingested When using these products work in a well ventilated area and keep away from any potential ignition sources pilot...

Page 15: ...4 NOTICE DO NOT overtighten the mounting bolts as this may strip the threads from the cast iron components Figure 4 Secure the table trunnion assembly to the sander base using the supplied hex bolts a...

Page 16: ...as a dust collec tor a shop vacuum will help reduce the amount of uncontained dust and debris Figure 5 Attach a dust collection system to the 4 dust port to reduce the amount of uncontained dust Failu...

Page 17: ...ing 1 Determine the spindle size needed 2 Lightly lubricate the threads shown in Figure 7 with a light lubricant 3 Insert the threaded end of the spindle shaft into the spindle mounting hole and screw...

Page 18: ...ench to loosen the retainer nut on the base of the spindle while holding the adjustable wrench To remove the spindle 1 Use an adjustable wrench to hold the jam nuts stationary as shown in Figure 9 2 W...

Page 19: ...indle 3 Reverse the above steps to install a sanding sleeve NOTICE Spindle sizes 5 8 and smaller have setscrews located in the retainer nut These setscrews hold the sanding sleeve onto the spindle as...

Page 20: ...shown in Figure 13 The insert is fitted with pins that allow it to fit into the table in only one position This ensures the table insert will not make contact with the spindle even when the table is t...

Page 21: ...ve stop bolt 1 Loosen both locking handles Figure 15 located on each side of the table trunnion assembly and tilt the table forward 2 Loosen the jam nut and lower the head of the positive stop bolt as...

Page 22: ...ith the spindle surface as shown in Figure 17 3 Move the square to various points around the table to ensure the table and spindle are square on all sides 4 Lock down both handles when you are satis f...

Page 23: ...ine should not be run any further until the problems are corrected 4 Unplug the machine investigate the source of the noise or vibration and correct the source of the noise or vibration Do not make an...

Page 24: ...er Never sand the workpiece while holding it off the table surface This could cause the workpiece to be slammed to the table or propelled into the air Only a small amount of pressure is needed to effe...

Page 25: ...top side of the workpiece NOTICE All of the general sanding rules that apply to standard sanding apply to bevel sanding NOTICE Bevel sanding on a spindle sander is NOT an exact science When the table...

Page 26: ...ore saw dust than most other woodworking machines extra care must be taken to vacuum off areas that accu mulate dust If left to build up the saw dust will work its way into the motor bearings and all...

Page 27: ...worn sanding sleeves and avoid the temptation to sand with them beyond their usable life Lubrication The spindle gear box contains 2 8 Qts of 90 Wt gear oil Replace the gear oil after approxi mately 1...

Page 28: ...egarding Woodstock International Inc s warranty and return policy Should a problem arise we recommend that you keep your proof of purchase with your manual If you need additional technical information...

Page 29: ...MOTOR WIRES 220VOLT GREEN GROUND TO 220 VOLT POWER SUPPLY NOTE THE WIRES FROM THE POWER SUPPLY BESIDES THE GREEN GROUND WIRE ARE INTERCHANGABLE THEREFORE COLORS ARE NOT SPECIFIED Disconnect power from...

Page 30: ...3 ALW AY S WE AR AN AP PR OV ED DU ST MA SK OR RE SPI RA TO R 4 PLU G PO WE R CO RD INT O GR OU ND ED OU TLE T ON LY 5 DO NO T WE AR LO OS E CLO TH ING GL OV ES OR JEW ELR Y RO LL UP OR BU TTO N LO NG...

Page 31: ...99 3 4 119 73 69 121 63 119 116 115 115 116 121 121 67 61 120 120 60 67 121 68 62 120 120 44 59 58 99 42 40 38 37 36 120 120 39 120 41 43 120 120 44 44 44 44 87 88 89 120 44 120 46 74...

Page 32: ...LLAR 026 X1686026 WORM 027 X1686027 MOUNTING BRACKET 028 X1686028 BEARING BLOCK 029 X1686029 WORM GEAR 24T 030 X1686030 CONNECTING ROD 031 X1686031 WRIST PIN 032 X1686032 DRIVE SHAFT 033 X1686033 HUB...

Page 33: ...10 32 x 3 8 098 XPB16 HEX BOLT 3 8 16 x 1 1 2 099 XPN08 HEX NUT 3 8 16 100 XPSB03 CAP SCREW 5 16 18 x 1 101 XPLW01 LOCK WASHER 5 16 102 XPSB16 CAP SCREW 3 8 16 x 3 4 103 XPSB16 CAP SCREW 3 8 16 x 3 4...

Page 34: ...NOTES...

Page 35: ...NOTES...

Page 36: ...NOTES...

Page 37: ...__________________ __________________________________________________________ 1 Where did you purchase your SHOP FOX machine _________________________________________________________ 2 How did you fir...

Page 38: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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