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M1104, M1105, M1106 Heavy-Duty Bench Grinder

SAFETY

Additional Safety Instructions for Grinders

1.  EYE PROTECTION.

 Grinding causes small particles to become airborne at a high rate of speed. 

ALWAYS wear safety glasses when using this machine.

2.  MOUNTING TO BENCH/STAND.

 An unsecured grinder may become dangerously out of control dur-

ing operation. Make sure grinder is FIRMLY secured to a bench/stand before use.

3.  WHEEL SPEED RATING.

 Wheels operated at a faster speed than rated for may break or fly apart. 

Before mounting a new wheel, be sure the wheel RPM rating is equal or higher than the speed of 

the grinder.

4.  WHEEL FLANGES.

 Only use the flanges included with the grinder when mounting wheels. Other 

flanges may not properly secure the wheel and cause an accident.

5.  RING TEST.

 Perform a “ring test” on grinding wheels before installation to ensure that they are 

safe to use. A wheel that does not pass the ring test may break or fly apart during operation.

6.  STARTING GRINDER.

 If a wheel IS damaged, it will usually fly apart shortly after start-up. To 

protect yourself, always stand to the side of the grinder when turning it 

ON

, allow it to gain full 

speed and wait for at least 1 minute before standing in front of it.

7.  LUNG PROTECTION.

 Grinding produces hazardous dust, which may cause long-term respiratory 

problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding.

8.  SIDE GRINDING.

 Grinding on the side of wheels can cause them to break and fly apart—unless the 

wheel is rated for side grinding.

9.  TOP GRINDING.

 Grinding on the top of wheels greatly increases the risk of workpiece kickback. 

Always grind on the downward part of the wheel.

10.  HAND/WHEEL CONTACT.

 Grinding wheels have the capability of removing a lot of skin fast. Keep 

a firm grip on the workpiece and position your hands a safe distance away when grinding. Avoid 

wearing gloves as they may get caught in the grinding wheel and cause even more serious entan-

glement injuries.

11.  TOOL REST POSITION.

 If the tool rest is too far away from the wheel, the workpiece may be 

pulled down, causing loss of control and pulling your hand into the grinding wheel. Keep the tool 

rest within 

1

8

" from the wheel when operating.

USE this and other machinery with caution 

and  respect.  Always  consider  safety  first, 

as  it  applies  to  your  individual  working 

conditions. No list of safety guidelines can 

be  complete—every  shop  environment  is 

different. Failure to follow guidelines could 

result  in  serious  personal  injury,  damage 

to equipment or poor work results.

READ and understand this 

entire  instruction  manual 

before using this machine. 

Serious  personal  injury 

may  occur  if  safety  and 

operational information is 

not  understood  and  fol-

lowed.  DO  NOT  risk  your 

safety by not reading!

Summary of Contents for SHOP FOX M1104

Page 1: ...482 Online Technical Support tech support shopfox biz COPYRIGHT APRIL 2006 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN A...

Page 2: ......

Page 3: ...0V Operation 6 Extension Cords 6 Grounding 6 SET UP 7 Unpacking 7 Inventory 7 Shop Preparation 8 Mounting 8 Tool Rest and Eye Shield 9 Grinding Wheel Installation 9 Test Run 10 OPERATIONS 11 General 1...

Page 4: ...ggedly built parts and a rigid quality control program assure safe and reliable operation Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include th...

Page 5: ...Standards Institute ANSI 5 AVOID DANGEROUS ENVIRONMENTS Do not operate this machine in wet or open flame environ ments Airborne dust particles could cause an explosion and severe fire hazard 6 ENSURE...

Page 6: ...the voltage you will be using If you use an extension cord with an undersized gauge or one that is too long excessive heat will be generated within the circuit increasing the chance of a fire or damag...

Page 7: ...y cause long term respiratory problems if breathed Always wear a NIOSH approved dust mask or respirator when grinding 8 SIDE GRINDING Grinding on the side of wheels can cause them to break and fly apa...

Page 8: ...g This grinder must be grounded The electrical cord sup plied comes with a grounding pin Do not remove it see Figure 2 If your outlet does not accommodate a ground pin have it replaced by a qualified...

Page 9: ...Hanger Eye Shield 1 Right Lens Hanger Eye Shield Not Shown 1 B Toothed Flange Scr M6 1 25 x 13mm Eye Shield 2 C Lock Washer 7mm Eye Shield 2 D Flat Washer 7mm Eye Shield 2 E Female Knob M6 1 25 Eye S...

Page 10: ...djusting or operat ing equipment Shop Preparation The Heavy Duty Bench Grinder must be mounted to a workbench to avoid accidental tipping If you intend on using the grinder for portable applications m...

Page 11: ...a hammer The wheel should have a ringing or harmonic type of sound If the wheel responds with a dull thud it may indicate that the wheel has cracks Do not use a wheel which is suspected of having cra...

Page 12: ...the grinder will make a humming noise with only minor vibration If you suspect any problems immediately turn the grinder OFF and refer to Page 15 to trouble shoot and correct any problems before start...

Page 13: ...ate standards of the American National Standards Institute ANSI Grinding Operations Once the assembly and the test run have been completed your Heavy Duty Bench Grinder is ready for use When mounting...

Page 14: ...the coarser the wheel 10 is a very coarse wheel for roughing and 220 is usually the upper range for fine finish work Grade is an indication of the hardness of the wheel with A being softest to Z the...

Page 15: ...d Always be sure to use a wheel which is rated for 3450 RPM or greater To change a grinding wheel do these steps 1 DISCONNECT THE GRINDER FROM POWER 2 Disassemble grinder to the level shown in Figure...

Page 16: ...or the M1104 5 for the M1105 or 6 1 2 for the M1106 Operating at anything less than this diameter does not allow the proper surface speed for grinding or spacing of the tool rest and the eye shield an...

Page 17: ...ll lead connections on motor for loose or open connections 2 Replace start capacitor 3 Inspect all connections on motor for loose or shorted terminals or worn insulation 4 Install correct fuses or cir...

Page 18: ...16 M1104 M1105 M1106 Heavy Duty Bench Grinder MAINTENANCE Figure 9 M1104 Wiring M1104 Electrical System...

Page 19: ...17 M1104 M1105 M1106 Heavy Duty Bench Grinder MAINTENANCE Figure 10 M1105 Wiring M1105 Electrical System...

Page 20: ...18 M1104 M1105 M1106 Heavy Duty Bench Grinder MAINTENANCE Figure 11 M1106 Wiring M1106 Electrical System...

Page 21: ...19 PARTS M1104 M1105 M1106 Heavy Duty Bench Grinder M1104 M1105 M1106 Parts Diagram...

Page 22: ...XM1106035 FIXTURE CLIP M1106 13 XM1104013 CENTRIFUGAL SWITCH ASSY M1104 36 XM1104036 CAPACITOR CAP M1104 M1105 XM1105013 CENTRIFUGAL SWITCH ASSY M1105 XM1106036 CAPACITOR CAP M1106 XM1106013 CENTRIFUG...

Page 23: ...1 4 XM1106050 EYESHIELD M1106 57 XPS04 PHLP HD SCR 1 4 20 X 1 2 51 XM1104051 NUTPLATE 59 XM1104059 DATA WARNING LABEL M1104 52 XPB51 HEX BOLT 1 4 20 X 3 8 XM1105059 DATA WARNING LABEL M1105 53 XPS18...

Page 24: ...d from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole...

Page 25: ...ood value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is yo...

Page 26: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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