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M1104, M1105, M1106 Heavy-Duty Bench Grinder

OPERATIONS

Wheel Selection

Aluminum oxide and silicon carbide wheels are 

marked in a somewhat uniform manner by all the 

major manufacturers. Understanding these markings 

will help you understand the capabilities of various 

wheels. Always refer to the manufacturer’s grinding 

recommendations when selecting a wheel for your 

project.

The basic format for wheel numbering is:

The most common abrasive types used are A for 

Aluminum Oxide and C for Silicon Carbide, and 

occasionally SG for seeded gel. The prefix is the 

manufacturer’s designation for a particular type.

The grit size is a number referring to the size of the 

abrasive grain in the wheel. The lower the number 

the coarser the wheel—10 is a very coarse wheel for 

roughing and 220 is usually the upper range for fine 

finish work.

Grade is an indication of the hardness of the wheel, with 

A being softest to Z the hardest.

Bond type refers to the type of bonding material used to 

hold the abrasive material. Most general purpose wheels 

will have a V indicating vitrified clay is used, providing a 

high strength and good porosity. The other most common 

is B for resin where synthetic resins are used. These are 

used to grind cemented carbide and ceramic materials.

There may be other numbers inserted that have 

meaning for a particular type of wheel. Refer to 

the manufacturer’s technical data for a complete 

explanation.

DO NOT use this grinder with a liquid 

cooling system required for wet grind-

ing  wheel  operations.  Ignoring  this 

warning can lead to electrocution.

Prefix

Type Abrasive

Type Grit

Type Grade Bond

Type

36

A

60

L

V

Summary of Contents for SHOP FOX M1104

Page 1: ...482 Online Technical Support tech support shopfox biz COPYRIGHT APRIL 2006 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN A...

Page 2: ......

Page 3: ...0V Operation 6 Extension Cords 6 Grounding 6 SET UP 7 Unpacking 7 Inventory 7 Shop Preparation 8 Mounting 8 Tool Rest and Eye Shield 9 Grinding Wheel Installation 9 Test Run 10 OPERATIONS 11 General 1...

Page 4: ...ggedly built parts and a rigid quality control program assure safe and reliable operation Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include th...

Page 5: ...Standards Institute ANSI 5 AVOID DANGEROUS ENVIRONMENTS Do not operate this machine in wet or open flame environ ments Airborne dust particles could cause an explosion and severe fire hazard 6 ENSURE...

Page 6: ...the voltage you will be using If you use an extension cord with an undersized gauge or one that is too long excessive heat will be generated within the circuit increasing the chance of a fire or damag...

Page 7: ...y cause long term respiratory problems if breathed Always wear a NIOSH approved dust mask or respirator when grinding 8 SIDE GRINDING Grinding on the side of wheels can cause them to break and fly apa...

Page 8: ...g This grinder must be grounded The electrical cord sup plied comes with a grounding pin Do not remove it see Figure 2 If your outlet does not accommodate a ground pin have it replaced by a qualified...

Page 9: ...Hanger Eye Shield 1 Right Lens Hanger Eye Shield Not Shown 1 B Toothed Flange Scr M6 1 25 x 13mm Eye Shield 2 C Lock Washer 7mm Eye Shield 2 D Flat Washer 7mm Eye Shield 2 E Female Knob M6 1 25 Eye S...

Page 10: ...djusting or operat ing equipment Shop Preparation The Heavy Duty Bench Grinder must be mounted to a workbench to avoid accidental tipping If you intend on using the grinder for portable applications m...

Page 11: ...a hammer The wheel should have a ringing or harmonic type of sound If the wheel responds with a dull thud it may indicate that the wheel has cracks Do not use a wheel which is suspected of having cra...

Page 12: ...the grinder will make a humming noise with only minor vibration If you suspect any problems immediately turn the grinder OFF and refer to Page 15 to trouble shoot and correct any problems before start...

Page 13: ...ate standards of the American National Standards Institute ANSI Grinding Operations Once the assembly and the test run have been completed your Heavy Duty Bench Grinder is ready for use When mounting...

Page 14: ...the coarser the wheel 10 is a very coarse wheel for roughing and 220 is usually the upper range for fine finish work Grade is an indication of the hardness of the wheel with A being softest to Z the...

Page 15: ...d Always be sure to use a wheel which is rated for 3450 RPM or greater To change a grinding wheel do these steps 1 DISCONNECT THE GRINDER FROM POWER 2 Disassemble grinder to the level shown in Figure...

Page 16: ...or the M1104 5 for the M1105 or 6 1 2 for the M1106 Operating at anything less than this diameter does not allow the proper surface speed for grinding or spacing of the tool rest and the eye shield an...

Page 17: ...ll lead connections on motor for loose or open connections 2 Replace start capacitor 3 Inspect all connections on motor for loose or shorted terminals or worn insulation 4 Install correct fuses or cir...

Page 18: ...16 M1104 M1105 M1106 Heavy Duty Bench Grinder MAINTENANCE Figure 9 M1104 Wiring M1104 Electrical System...

Page 19: ...17 M1104 M1105 M1106 Heavy Duty Bench Grinder MAINTENANCE Figure 10 M1105 Wiring M1105 Electrical System...

Page 20: ...18 M1104 M1105 M1106 Heavy Duty Bench Grinder MAINTENANCE Figure 11 M1106 Wiring M1106 Electrical System...

Page 21: ...19 PARTS M1104 M1105 M1106 Heavy Duty Bench Grinder M1104 M1105 M1106 Parts Diagram...

Page 22: ...XM1106035 FIXTURE CLIP M1106 13 XM1104013 CENTRIFUGAL SWITCH ASSY M1104 36 XM1104036 CAPACITOR CAP M1104 M1105 XM1105013 CENTRIFUGAL SWITCH ASSY M1105 XM1106036 CAPACITOR CAP M1106 XM1106013 CENTRIFUG...

Page 23: ...1 4 XM1106050 EYESHIELD M1106 57 XPS04 PHLP HD SCR 1 4 20 X 1 2 51 XM1104051 NUTPLATE 59 XM1104059 DATA WARNING LABEL M1104 52 XPB51 HEX BOLT 1 4 20 X 3 8 XM1105059 DATA WARNING LABEL M1105 53 XPS18...

Page 24: ...d from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole...

Page 25: ...ood value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is yo...

Page 26: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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