Shindaiwa DGK7F Owner'S And Operator'S Manual Download Page 2

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Summary of Contents for DGK7F

Page 1: ...birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust s...

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Page 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Page 4: ...rocedures 16 6 2 Installation Procedures 17 7 Load Connections 17 7 1 Load Cable Selection 17 7 2 Connecting Load Cables 18 8 Pre Operation 19 8 1 Checking Engine Oil 20 8 2 Checking Coolant 21 8 3 Ch...

Page 5: ...witch is in the AUTO or START position It may get caught in rotating parts such as cooling fans and fan belt Always turn the starter switch to the STOP position and stop the engine then close and lock...

Page 6: ...repair the leaking location before operating Always be sure to wipe up any spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close to...

Page 7: ...or similar item so that it cannot move when transporting by truck or other vehicle Do not modify the equipment and do not operate with parts removed CAUTION PROPERTY DAMAGE Do not use the equipment fo...

Page 8: ...ning Caution Part no X505 010910 Warning Fire Part no X505 007650 Caution GM SPEC LLC Part no X505 007840 EPA Regulation Complied Notice Part no X505 008400 Bonnet grounding terminal Part no M704 0014...

Page 9: ...BOTA No of Cylinder bore stroke mm 2 67x68 Rated Output Continuous hp 11 3 Rated Speed rpm 3 600 Displacement cu in liter 29 0 479 Combustion System Indirect Injection Cooling Water Cooled Starting El...

Page 10: ...for submerged pumps and similar civil engineering equipment Power source for lighting and similar equipment Power source for electrical tools and household appliances 4 Part Names 4 1 External View Pa...

Page 11: ...nual Spill Containment Wiring Connector Safety Guard Oil Filler Fuel Tank Spill Containment Spill Containment Drain Valve Battery Fuel Drain Plug Oil Drain Plug Coolant Drain Plug Fuel Filter Oil Filt...

Page 12: ...y Switch Over Crank Indicator Display Selector Switch Pilot Lamp Starter Switch Spill containment Overflow Warning Indicator Voltage Regulator Hour Meter Available Output Monitor Frequency Change Swit...

Page 13: ...l or fuel is spilled Before starting operation check if there is accumulated liquid in the spill containment Flush out any liquid that has accumulated Refer to section 8 4 Checking the Spill Containme...

Page 14: ...g OIL PRESS engine oil pressure WATER TEMP coolant temperature OVER SPEED engine overspeed and SPILL CONTAINMENT spill containment amount When the engine starts all the lamps will light off Moving the...

Page 15: ...ap immediately after stopping the engine Doing so will result in hot steam gushing out Hot steam gushes out from the coolant sub tank if the generator overheats Do not touch the coolant sub tank If th...

Page 16: ...icator illuminates and the engine automatically stops In that case open the CHECK DOOR and check inside the SPILL CONTAINMENT whether fuel and oil leak If so flush the liquid stored in the spill conta...

Page 17: ...TY Add fuel accordingly when only one lamp is displayed The fuel meter on the control panel will only display the fuel level for the internal fuel tank Generator Meters and Gauges 1 Voltmeter The volt...

Page 18: ...power supply is turned off completely in this position You can also operate the accessory switch in this position AUTO The engine is started in this position when the remote start terminal closes 2 Ac...

Page 19: ...a completely vertical angle Personnel performing lifting work must wear protective gears such as helmets safety shoes and gloves Do not move the generator during operation When transporting this gene...

Page 20: ...o that the operation panel door and side check doors are accessible for internal inspection maintenance Note This generator is manufactured presupposing that it will be installed on a flat hard and le...

Page 21: ...122 m Current 10 A 10 8 8 20 A 8 6 4 30 A 6 4 2 50 A 4 2 1 0 7 2 Connecting Load Cables WARNING ELECTRIC SHOCK Always turn all the breakers OFF place the starter switch in the STOP position and stop t...

Page 22: ...diately after stopping the engine as they are still extremely hot CAUTION FIRE Always be sure to wipe up any spilled fuel or oil WARNING INJURY Always turn the starter switch to the STOP position and...

Page 23: ...accurate oil level reading cannot be obtained if the generator is not placed in leveled position Do not overfill with oil to avoid engine damage 1 Types of Engine Oil Use only API service type CF clas...

Page 24: ...GM SPEC 6277M or equivalent Use a 50 50 mix of Long Life Coolant LLC Always use potable water when mixing the coolant Use LLC with the same mixture ratio in the coolant sub tank Do not increase the L...

Page 25: ...control panel will only display the fuel level for the internal fuel tank Be sure to close the cap tightly after refueling Note Use Diesel fuel ASTM D975 No 2 D S15 Engine is designed to operate on U...

Page 26: ...h a large amount of water Be sure to receive medical treatment especially if the fluid contacts the eyes CAUTION EXPLOSION Never use or recharge the battery if the fluid level is below the minimum lev...

Page 27: ...side that power will be turned on before operating the breaker Close all doors and lock them during operation Do not open the inspection door when the starter switch is in the AUTO or start position...

Page 28: ...ened and closed suddenly especially in strong winds and the sloping place and your finger might get caught in a door 1 Manual Start Turn off the single phase breaker on the operation panel of this mac...

Page 29: ...sing this generator and request authorized distributor where the generator was purchased to repair the generator 2 Adjustment during Operation During load operation check the voltmeter and finely adju...

Page 30: ...nerator was purchased Set the starter switch selector to STOP if you do not plan to use the generator for a prolonged period of time If you leave the selector in the AUTO or START position the standby...

Page 31: ...ck the fault location when the engine is automatically stopped or an indicator lamp illuminates to stop the engine Protection Feature List No Action Abnormality Breaker Trip Engine Automatic Shutdown...

Page 32: ...overheats Do not touch the coolant sub tank CAUTION INJURY Personnel performing suspension work must wear protective gears such as helmets safety shoes and gloves Always be sure to use lifting hooks...

Page 33: ...ries regarding proper disposal When check doors are open during maintenance take measures so that unrelated personnel cannot accidentally come close to the generator Close all doors and covers if you...

Page 34: ...t Leakage Inspect Add Battery Fluid Clean Air Filter Element 1st time 2nd time and after Replace Air Filter Element Drain Liquid from Spill Containment Adjust Fan belt Tension 1st time 2nd time and af...

Page 35: ...ain plug with a new part each time the oil is changed Packing part no 6C090 58961 Kubota part no 2 Replacing the Oil Filter First Time 50 hour Thereafter Every 200 hours Drain the engine oil Refer to...

Page 36: ...d air from inside the element If carbon or oil is adhering Replace with new parts 4 Fuel Filter Element Replacement Clean 1st Time 50 hour 2nd Time and after Every 100 hours Replace Every 400 hours Tu...

Page 37: ...e water has been drained tighten the water drain plug with new packing Remove the sub tank and flush the coolant from the sub tank Re attach the sub tank to its original position and fill with coolant...

Page 38: ...in have been hardened or deteriorated replace them with the new Request the authorized distributor where the generator was purchased to replace the rubber hose and anti vibration rubber 9 Flushing Liq...

Page 39: ...loves Do not move the generator during operation Clean Every 400 hours or 1 year Separate the spill containment from this generator to clean and inspect the spill containment Spill Containment Removal...

Page 40: ...has no internal leakage Open the drain valve lever to drain the water After the procedures have been completed close the drain valve lever and apply the sealant coating to the plug R1 2 or wrap it by...

Page 41: ...ore from walls or other hindrances and on a level surface CAUTION INJURY Do not operate the generator if it has been modified or any parts have been removed Position the generator on a level stable su...

Page 42: ...going to be used for two months or more Remove the battery Refer to section 8 6 Checking the Battery Replace engine oil Refer to section 10 Inspection Maintenance 1 Engine Oil Replacement Drain fuel...

Page 43: ...he generator when it is double stacked 12 Troubleshooting WARNING ELECTRIC SHOCK INJURY Do not touch output receptacles or internal electric parts while the generator is operating Do not open the insp...

Page 44: ...or fuel tank 3 Extract the air 4 Check Replace air filter element 5 Add lubricant oil 6 Contact distributor or dealer for repair 7 Contact distributor or dealer for repair Engine does not stop 1 Stop...

Page 45: ...or or dealer for repair Pointer exceeds the rated voltage 1 Voltage meter is defective 2 AVR is defective 3 Improper load cable connection 1 Contact distributor or dealer for repair 2 Contact distribu...

Page 46: ...43 13 Generator Circuit Diagram...

Page 47: ...44 14 Engine Electrical Circuit Diagram...

Page 48: ...2018...

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Shindaiwa DGK7F, Owner'S And Operator'S Manual

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