Shindaiwa DG1000MI Owner'S And Operator'S Manual Download Page 6

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Location of Warning labels

When the warning labels become unreadable or damaged, place new labels on the appropriate
location, as specified in the following figure. When ordering the label, use following part numbers.

Operational Instruction

Part Number 19401-00361

Safety Instruction

Part Number 19402-00188

Suffocation from exhaust fume

Part Number 19402-00161

Electrical Shock

Part Number 19402-00163

Injuries

Part Number 19402-00167

Injuries

Part Number 19402-00162

Burns

Part Number 19402-00165

Burns

Part Number 19402-00164

Fire

Part Number 19402-00166

Lift points

Part Number 19401-00153

Tie (Sleeper) Marker

Part Number 19401-00207

Bonnet Grounding Terminal

Part Number 19401-00206

Summary of Contents for DG1000MI

Page 1: ...ng Fuel Engine oil and water leakage 8 6 Checking Battery 9 Operation 9 1 Initializing Preparation 9 2 200 400 Voltage Changeover 9 3 During Operation 9 4 Stopping Generator 9 5 Protection Features 9...

Page 2: ...ughly reviewing and understanding the contents of this manual z Please attach this manual if the equipment will be sub leased z Please store this manual near the equipment for easy reference Following...

Page 3: ...body Even though all the earth terminals of the loads have been grounded to the earth the earth grounding terminal and the outer bonnet canopy grounding terminal should be grounded to the earth There...

Page 4: ...ler and exhaust can get extremely high Keep any inflammable items such as fuel gas paint etc away from the equipment Battery may emit some combustible gas so keep it away from fire and sparks Always o...

Page 5: ...stable surface to keep the equipment from sliding When starting the engine turn off the connected equipment and set the circuit breaker to OFF position Do not move the equipment during operation When...

Page 6: ...401 00361 2 Safety Instruction Part Number 19402 00188 3 Suffocation from exhaust fume Part Number 19402 00161 4 Electrical Shock Part Number 19402 00163 5 Injuries Part Number 19402 00167 6 Injuries...

Page 7: ...of Cylinders bore x stroke mm 6 105 x 125 kW 73 1 91 2 Continuous rated output PS 99 4 124 Rated speed min 1 1500 1800 Displacement L 6 494 Combustion system Direct Fuel Injection with Turbo Charger...

Page 8: ...home appliances 4 Parts 4 1 External view LIFTING LUG PANEL DOOR ROPING LUG BATTERY OIL FILTER EXTERNAL FUEL INTAKE EXTERNAL FUEL RETURN WATER SEPARATOR FUEL DRAIN PLUG COOLANT DRAIN PLUG INSPECTION...

Page 9: ...Oil Pressure Gauge 3 Voltage Meter 13 Fuel Gauge 4 Amp Meter 14 Hour Meter 5 Frequency Meter 15 Emergency Stop Button 6 Earth Leakage Relay 16 Preheat Lamp 7 Panel Light Generating Lamp 17 Starter Swi...

Page 10: ...e engine When the automatic shutoff is engaged next time check all parts of the corresponding alarm 5 1 1 Water Temperature Monitoring Lamp for temperature High Injuries Close all doors and place lock...

Page 11: ...ring operation and immediately after stopping the equipment for the temperature can reach extremely high When checking engine oil or changing oil always stop the engine and wait until the engine cools...

Page 12: ...will operate as long as the start switch is in RUN position regardless of whether the engine is operating or stopped 5 2 2 Water Temperature Gauge Water Temperature Gauge displays the temperature of e...

Page 13: ...e check and confirm it showing 200V 400V at 50Hz and 220V 440V at 60Hz during operation 5 2 5 2 Amp Meter Amp Meter displays the electrical Phase current output from the generator 5 2 5 3 Frequency Me...

Page 14: ...RUN position PREHEAT This position will allow generator to preheat the glow plug during startup in cold environment 5 2 7 2 Emergency Stop button This button is used to stop the engine in emergency K...

Page 15: ...ange the preset value of the thermal relay 5 2 7 5 Earth Leakage Relay Unit Sensing the earth leakage current the unit relay send a signal To the 3 phase and the 1 phase breaker to trip off in order t...

Page 16: ...justing it as per the following frequency under no load 5 3 Fuel Line Changeover Valve 3 way valve Burns Always stop the engine when performing any work on the fuel line Always wipe any drip of Diesel...

Page 17: ...es from the external fuel tank to the external fuel intake and the external fuel return ports and set the lever for 3 way valve to B position You can now supply the fuel from the external fuel tank Fo...

Page 18: ...g Equipment Always use a Lift Hook when lifting the equipment for transportation 6 1 2 Transportation When transporting this equipment make sure that the equipment is secured properly with ropes tied...

Page 19: ...om a wall or any obstacles to allow workable space to access the control panel and opening of the panel door Caution This equipment must be operated on hard and flat surface Operating under any other...

Page 20: ...and generator via the cables Expedient Expression the voltage drop of cables 3 Phase 3 Wire 1 Length m Voltage Drop V x x Current A x 3 58 Gauge mm2 1 Phase 2 Wire 1 Length m Voltage Drop V x x Curren...

Page 21: ...proportionally as possible when using the maximum output power especially and connect them to each phase R S T respectively Be careful to limit the current under the rated current per the phase The 1...

Page 22: ...100V 110V at 50Hz 60Hz only In the case of no use of 3 Phase output power refer to the Following drawing and chart Voltage 100V 110V only Unit kVA U1 U0 W1 W0 CON1 CON2 CON3 CON4 Sub Total Total 5 5 5...

Page 23: ...such as electrical shock resulting from the trouble The specification of the earth leakage relay Rated Sensitive Current 30mA or below Grounding resistance 500 or below Sensitive time Within 0 1second...

Page 24: ...Phase circuit breaker are positioned to OFF Following the procedure in 9 1 Initializing Preparation start an engine Turn Push up the 3 Phase circuit breaker lever and the 1 Phase circuit breaker lever...

Page 25: ...steps In the case the earth leakage indicating lamp does not turn to ON simultaneously the cause is Over Loaded or Short Circuit Push the reset button or stop the engine Restore Push down the 3 Phase...

Page 26: ...ATER always after stopping engine or replenishing fuel If the equipment is not leveled you cannot obtain accurate oil level Do not overfill the engine oil The excessive amount of engine oil may damage...

Page 27: ...k for water and add water in case of shortage 8 2 1 Checking Radiator Adding water Remove the radiator cap cover Remove the radiator cap Fill up the radiator up to the top Install the cap back and tig...

Page 28: ...ance stop the engine and remove the engine key A person performing the maintenance should always keep the key Close all doors and place locks during operating this equipment to avoid injuries by unint...

Page 29: ...w this however for your diesel engine do not use the diesel fuel which has been contaminated with engine oil Besides causing engine damage such fuel can also affect emission control Before using any d...

Page 30: ...specially with eyes flush with a lot of water and contact your physician immediately Fire Do not use the equipment or charge the battery in the case the battery fluid level is lower than the LOWER lev...

Page 31: ...eft side Remove the clamp and cable from positive post from the battery on the left side Remove the left side battery from the seat Reinstall the new battery in the reverse order always install the ca...

Page 32: ...e this equipment on flat surface and at least 1 meter away from any objects wall box etc Injuries Always place the equipment on a flat and stable surface to keep the equipment from sliding When starti...

Page 33: ...der no load 50 or 60Hz almost will be obtained at the rated output load Adjust to the required voltage by adjusting Voltage regulator 50Hz Operation 200V 60Hz Operation 220V Turn the circuit breaker t...

Page 34: ...re that the bus plate combination is correct 200V or 400V connections of cables to the output terminals are correct and the voltage of loads is correct to use Turn off the both 3 Phase and 1 Phase bre...

Page 35: ...ondition the exhaust fume has no color or light bluish color Caution If finding out abnormality consult with the distributor or our engineering section in order to repair without using the machine 9 3...

Page 36: ...engine idle cooling down for at least 3 minutes Turn the starter switch to STOP position 9 5 Protection Features This generator is equipped with automatic shutdown feature and display of the location...

Page 37: ...in 8 10mm inner diameter as connecting hose The fuel level in the external fuel tank should be 0 to 3m higher than the bottom of the generator To avoid any leaks from the external fuel intake and an...

Page 38: ...ment checks and maintenance based on following maintenance matrix Use the hour meter as a guide for the operating time Caution The authorized technicians should perform all maintenance work except for...

Page 39: ...rom fuel tank Clean water separator and clean gauze filter in engine feed pump Clean Change filter in the magnet pump for air extraction in fuel line Replace Clean inside fuel tank Leak check fuel oil...

Page 40: ...hours Drain the engine oil fully as described in 10 1 Loosen and remove the oil filter using an oil filter wrench Smear a little engine oil on the rubber gasket of the new oil filter Screw the new fi...

Page 41: ...Part No 9142151321 To clean the air filter element If the element has dried contaminants it may be cleaned by blowing compressed air from the inside If the element has carbon or grease it should be r...

Page 42: ...and remove the fuel filter using an oil filter wrench Drain all the water in the fuel filter Smear a little fuel on the rubber gasket of the new fuel filter Screw the new filter into place and tighten...

Page 43: ...tly as gauze filter is clogged in shorter period when using the fuel from the fuel drum than other fuel source Put a tray under the lever in order to catch spilled fuel when loosing the lever Extract...

Page 44: ...allation Eyebolt Part No Gauze filter included 10 8 Change filter in the magnet pump for automatic fuel extraction Turn the cover located at the bottom of pump counter clockwise and remove filter Rein...

Page 45: ...all the water tighten the draining plug on both the engine and radiator Loosen the fastener that holds the reservoir tank and drain all the water Install the reservoir tank back and fill the coolant w...

Page 46: ...from fire Wait until the engine cools down before performing any checks Always wipe any drip of Diesel fuel or oil Do not use this equipment when a leak is found Repair the equipment before use 11 1 S...

Page 47: ...sliding And to be endurable for the total weight When lifting the equipment always use a lift hook Always place ties sleepers on the marked points in the lower generator firstly and then stack the upp...

Page 48: ...ffler and exhaust can get extremely high Keep any inflammable items such as fuel gas paint etc away from the equipment When checking engine oil or changing oil always stop the engine and wait until th...

Page 49: ...nnection 7 check lever 3 way valve 8 1 Check Change fuse 8 2 Check Change fuel cut solenoid Engine does not start Ambient temperature falls down below zero 1 Fuel is frozen 2 Water in fuel line is fro...

Page 50: ...ve 1 Ask our distributor to repair 2 Ask our distributor to repair 3 Ask our distributor to repair 4 Ask our distributor to repair 5 Ask our distributor to repair Pointer hand does not goes up to the...

Page 51: ...51 13 Generator Wiring Diagram...

Page 52: ...52 14 Engine Wiring Diagram...

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