Shibaura N843, Workshop Manual

Page: 60 / 75

5-14 109823_2/09
Disassembly
Reference page 5-14, Fig. 5-28.
Notes: 1.
Before disassembling starter, put
alignment marks on the switch and yoke,
To aid in correct reassembly.
2.
Do not clamp yoke in a vise or strike it
with a hammer during repair
operations. Permanent magnets
attached to yoke could be broken and
yoke dented or deformed if mishandled.
1. Remove switch terminal nut and disconnect
connecting wire . Remove screws securing
switch and remove switch and plunger .
2. Remove brush holder securing screws and
through bolts . Remove rear bracket but do not
remove brush holder .
3. Install a socket (outer diameter 1.18 in.(30mm)) on
the armature commutator, see page 5-14, Fig. 5-27.
Then slide the brush holder onto the socket. Leave the socket in position in the brush holder for inspection and
reassembly.
4. Slide yoke away from front bracket .
5. Remove armature and ball . Do not lose ball when removing the armature.
6. Remove rubber cover from planetary gear assembly and remove lever packing and plate .
7. Remove planetary gears . Remove gear shaft/overrunning clutch assembly and lever as a unit from front
bracket .
8. To remove overrunning clutch :
a. Remove plastic cap . If the cap is too badly distorted or cracked, replace.
Fig. 5-27
Socket
Ø 1.18 in.
(30 mm)
11 12
Fig. 5-28
1
2
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13 23 14 15
16 18 19
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