Sharp R-242 Service Manual Download Page 25

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REPLACEMENT PARTS LIST

NOTE:

1. When ordering replacement part(s), please use part number(s) shown in this part list.

Do not use description of the part.

REPLACEMENT PARTS LIST

R-242(IN)W

or Model:

Ref No.

New Midea Part No.

Part Name&Description

Pcs/Set

Remarks

E01

17470000000809

MAGNETRON

E05

17470000003624

H.V.TRANSFORMER

E06

17470000000694

H.V.CAPACITOR

E07

17470000001006

H.V.DIODE

E10

17170000004602

FILTER NOISE

E11

17470000001538

FUSE

E13+W04

17470000000765

LAMP+GUIDE WIND

After assembly

E13

17470000000636

LAMP 1

W04

12270000000204

GUIDE WIND

E16

17470000000230

POWER CORD ASS'Y

E28

17470000001542

ASS'Y H.V FUSE

E33

17470000001478

THERMOSTAT 160/95 *H

L01

12170000003383

BRKT INTERLOCK

L02

12170000007330

LEVER SWITCH

L03

17470000002307

MICROSWITCH INTERLOCK

L04

17470000002293

MICROSWITCH MONITOR

L05

17470000001143

HARNESS MAIN

T01

11002014000037

MOTOR TRAY

T02

12170000000424

COUPLER

T03

12170000004331

RING ROTATING ASS'Y

T04

12570000000990

TRAY

W01

12170000004283

GUIDE FAN

W02

12170000000208

FAN

W03

11002017000075

MOTOR FAN

Z01

12270000006211

HOLDER H.V.C

Z07

12170000003919

BINDER WIRE

Z24

12270000005658

CASE OUT

Summary of Contents for R-242

Page 1: ...TO DO PRIOR CHAPTER 13 SAFTY CHEC S AND TESTS AFTER CHAPTER 14 Parts List MICROWAVE OVEN R 242 SERVICE MANUAL MODEL CONTENTS SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice In interests of user safety the oven should be restored to its original condition and only parts identical to those specified should b...

Page 2: ...or closing 3 seal and sealing surfaces arcing wear and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any defective or misadjus...

Page 3: ...AM 4 1 CIRCUIT DESCRIPTION 4 2 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 2 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 TROUBLE SHOOTING PROCEDURES 5 4 COMMON BREAKDOWN AND MEANS OF REPAIRING 5 8 IMPORTANTTHINGSTODOPRIORTOCRITICALPARTSERVICING 5 9 SAFETY CHECKS AND TESTS AFTER SERVING 5 10 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 6 1 ...

Page 4: ...latch hole and the interlock switches area Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from danger in ordinary use extreme care should be taken during repair MICROWAVE RADIATION Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or conn...

Page 5: ...gth among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric field strength and frequency When the frequency is low the molecule swaying rate and the acute degree of the mutual friction among the molecule is low and would produce much heat When the frequency is too high as the s...

Page 6: ... and flat surface at least 10 cm 4 inches from the wall 7 Place the microwave oven as far away as possible from TV RADIO COMPUTER etc to prevent interference BEFORE YOU BEGIN READ THE FOLLOWING INSTRUCTIONS COMPLETELY EARTHING INSTRUCTIONS This microwave oven is designed to be used in a fully earthed condition It is imperative therefore to make sure it is properly earthed before servicing WARNING ...

Page 7: ...SCHEMATIC DIAGRAM ...

Page 8: ...ir is also directed into the oven to exhaust the vapor in the oven through the upper plate Timer starts rotating 3 2 volts AC is generated from the filament winding of the high voltage transformer This 3 2 volts is applied to the magnetron to heat the magnetron filament through two noise preventing choke coils A high voltage of approximately 2100 volts AC is generated in the secondary of the high ...

Page 9: ...microwave leakage Check for microwave leakage after every servicing The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 5 mW cm2 Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage NECESSARY MEASURING INSTRUMENTS TESTER VOLTS DC AC Ohmmeter Microwave survey meter Holaday HI 1710 A Narda 8100 820...

Page 10: ...an 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly cause p...

Page 11: ...d on the center of the turntable which is in the lowest position and the microwave power switched on The time T for the temperature of the water to rise by a value T of 10 2 K is measured where T is the time in seconds and T is the temperature rise The initial and final water temperatures are selected so that the maximum difference between the final water temperature and the ambient temperature is...

Page 12: ...nce Measure the insulating resistance with a multi meter or a mega ohmmeter The value should not less than 2 mega ohm Otherwise part examination should be taken at once Such as checking whether the motor the thermal cutout the transformer or the capacitor are electricity leaking 2 Examination of the resistance value of the microwave oven Close the door set the time the oven is at operating conditi...

Page 13: ...citor pole and the cabinet FIG 5 6 should be checked If the resistance value between the capacitor pole and the cabinet is the capacitor is normal Then check the earth of the magnetron s two filament to see whether they are short circuited FIG 5 7 If they are short circuited and the filament strikes the shell of the magnetron it indicates the magnetron has broken and should be replaced by a new sa...

Page 14: ...st the upper screw Loosen out the screw push the door close to the oven to hook the door hook with the plastic parts then tighten the screw again If the leakage is larger at the right below then adjust the lower screw Loosen the screw push the door close to the oven to hook the door hook with the switch holder tightly then tighten the screw again and open and close the door repeatedly to check whe...

Page 15: ...l cutout is playing its protective role and you should check whether the fan is working in normal Turn off the oven pull out the power plug take down the outer case discharge the capacitor then turn the fan with hand to see whether it is moving flexibly If not it indicates that the oil bearing of the fan motor has run off the oil and should take down the fan combination to repair the motor Loosen ...

Page 16: ... Turntable Motor Wire leads removed Measure the resistance Ohm meter scale R 1000 Normal Approx 3 2kΩ Abnormal or Several Ω NOTE z A MICROWAVE LEAKGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON z MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION z WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTOR NOT THE WIRES 5 8 ...

Page 17: ...2 Insert the plug securely 3 Change the weave 5 The oven can heat within 2 3 minutes but can not heat from the fourth minutes 1 The winding of the fan motor in open circuited 2 The fan falls off 3 The plug of the fan motor falls off 4 The turntable shaft is griped with the motor bearing 5 The cooling vent blocked 1 Change the fan motor 2 Change the fan 3 Insert the plug 4 Overhauling them 5 Repair...

Page 18: ...eck the electrical continuity 2 2 Make sure the power cord is pulled out and the high voltage capacitor is discharged before the electrical continuity check 2 3 Set the ohmmeter to Low Resistance range and connect both leads alligator clips to the switch terminals 2 4 Open the door and notice the meter reading The primary or secondary interlock switch should show an infinite resistance when the do...

Page 19: ...1 3 Check the following items before turning the oven ON 1 Proper door closing seal choke surfaces and hinges 2 No outer case damage 3 Proper interlock and monitor operations Insulation Resistance Test If the low voltage power supply has been repaired use a 500 V Mega ohmmeter to measure the resistance between the primary Line and Neutral of the power plug and operator accessible metal parts The r...

Page 20: ...控制贴片 ...

Page 21: ......

Page 22: ...69 LEG 2 B03 12270000006153 BRKT HINGE U 1 C01 12170000002535 PANEL CONTROL 1 C05 16070000A14692 DECO MEMBRANE 1 C07 12170000007210 BUTTON DOOR OPEN 1 C08 12970000000400 SPRING BUTTON 2 C13 12170000009462 LEVER DOOR OPEN 1 C18 17170000000266 PCB ASS Y 1 C26 17170000A00303 SWITCH CIRCUIT 1 C55 12270000000217 SHIELD 1 D01 12270000003780 ASS Y DOOR FRAME 1 D02 12170000003867 LATCH 1 D03 1297000000037...

Page 23: ... E16 17470000000230 POWER CORD ASS Y 1 E28 17470000001542 ASS Y H V FUSE 1 E33 17470000001478 THERMOSTAT 160 95 H 1 L01 12170000003383 BRKT INTERLOCK 1 L02 12170000007330 LEVER SWITCH 1 L03 17470000002307 MICROSWITCH INTERLOCK 2 L04 17470000002293 MICROSWITCH MONITOR 1 L05 17470000001143 HARNESS MAIN 1 T01 11002014000037 MOTOR TRAY 1 T02 12170000000424 COUPLER 1 T03 12170000004331 RING ROTATING AS...

Page 24: ...169 LEG 2 B03 12270000006153 BRKT HINGE U 1 C01 12170000001221 PANEL CONTROL 1 C05 16070000A14692 DECO MEMBRANE 1 C07 12170000007209 BUTTON DOOR OPEN 1 C08 12970000000400 SPRING BUTTON 2 C13 12170000009462 LEVER DOOR OPEN 1 C18 17170000000266 PCB ASS Y 1 C26 17170000A00303 SWITCH CIRCUIT 1 C55 12270000000217 SHIELD 1 D01 12270000003780 ASS Y DOOR FRAME 1 D02 12170000003867 LATCH 1 D03 129700000003...

Page 25: ...1 E16 17470000000230 POWER CORD ASS Y 1 E28 17470000001542 ASS Y H V FUSE 1 E33 17470000001478 THERMOSTAT 160 95 H 1 L01 12170000003383 BRKT INTERLOCK 1 L02 12170000007330 LEVER SWITCH 1 L03 17470000002307 MICROSWITCH INTERLOCK 2 L04 17470000002293 MICROSWITCH MONITOR 1 L05 17470000001143 HARNESS MAIN 1 T01 11002014000037 MOTOR TRAY 1 T02 12170000000424 COUPLER 1 T03 12170000004331 RING ROTATING A...

Page 26: ...169 LEG 2 B03 12270000006153 BRKT HINGE U 1 C01 12170000001109 PANEL CONTROL 1 C05 16070000A14692 DECO MEMBRANE 1 C07 12170000007034 BUTTON DOOR OPEN 1 C08 12970000000400 SPRING BUTTON 2 C13 12170000009462 LEVER DOOR OPEN 1 C18 17170000000266 PCB ASS Y 1 C26 17170000A00303 SWITCH CIRCUIT 1 C55 12270000000217 SHIELD 1 D01 12270000003780 ASS Y DOOR FRAME 1 D02 12170000003867 LATCH 1 D03 129700000003...

Page 27: ...1 E16 17470000000230 POWER CORD ASS Y 1 E28 17470000001542 ASS Y H V FUSE 1 E33 17470000001478 THERMOSTAT 160 95 H 1 L01 12170000003383 BRKT INTERLOCK 1 L02 12170000007330 LEVER SWITCH 1 L03 17470000002307 MICROSWITCH INTERLOCK 2 L04 17470000002293 MICROSWITCH MONITOR 1 L05 17470000001143 HARNESS MAIN 1 T01 11002014000037 MOTOR TRAY 1 T02 12170000000424 COUPLER 1 T03 12170000004331 RING ROTATING A...

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